VEGAPULS 42 Instruction Manual
- June 10, 2024
- VEGA
Table of Contents
VEGAPULS 42
Radar Sensor for Continuous Level Measurement – VEGAPULS 42
Product Information
- Type: Radar sensor
- Measurement: Continuous level measurement
- Wiring: Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
- Document ID: 1016153
Product Usage Instructions
This instruction manual provides information on mounting, connection, setup, maintenance, fault rectification, the exchange of parts and safety of the user. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.
Target Group
This operating instructions manual is directed to trained personnel. The
contents of this manual must be made available to the qualified personnel and
implemented.
Safety Instructions
All operations described in this documentation must be carried out only by
trained, qualified personnel authorised by the plant operator. During work on
and with the device, the required personal protective equipment must always be
worn.
Mounting Instructions
General Instructions:
- Refer to the manual for specific mounting instructions
- Ensure that the device is mounted in a stable position
- Ensure that the device is protected from external damage and environmental factors
Mounting Steps:
- Refer to the manual for specific mounting instructions
- Mount the device in a stable position
- Protect the device from external damage and environmental factors
Menu Overview
Refer to the manual for an overview of the menu options.
Treatment of Measurement Errors
Refer to the manual for instructions on how to treat measurement errors.
Software Update
Refer to the manual for instructions on how to update the software.
Dismounting Instructions
Dismounting Steps:
- Refer to the manual for specific dismounting instructions
- Follow the instructions to dismount the device
- Dispose of the device according to the instructions provided in the manual
Ex Specific Safety Instructions
Take note of the Ex specific safety instructions for Ex applications. These
instructions are attached as documents to each instrument with Ex approval and
are part of the operating instructions.
Last edited on: 2023-02-22
Draft
Operating Instructions
Radar sensor for continuous level measurement
VEGAPULS 42
Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Document ID: 1016153
1 About this document
1 About this document
1.1 Function
This instruction provides all the information you need for mounting,
connection and setup as well as important instructions for maintenance, fault
rectification, the exchange of parts and the safety of the user. Please read
this information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel. The
contents of this manual must be made available to the qualified personnel and
implemented.
1.3 Symbols used
Document ID This symbol on the front page of this instruction refers to the
Document ID. By entering the Document ID on www.vega.com you will reach the
document download. Information, note, tip: This symbol indicates helpful
additional information and tips for successful work. Note: This symbol
indicates notes to prevent failures, malfunctions, damage to devices or
plants. Caution: Non-observance of the information marked with this symbol may
result in personal injury. Warning: Non-observance of the information marked
with this symbol may result in serious or fatal personal injury. Danger: Non-
observance of the information marked with this symbol results in serious or
fatal personal injury.
Ex applications This symbol indicates special instructions for Ex
applications.
· List
The dot set in front indicates a list with no implied sequence. 1 Sequence of
actions
Numbers set in front indicate successive steps in a procedure.
Disposal This symbol indicates special instructions for disposal.
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2 For your safety
2 For your safety
2.1 Authorised personnel
All operations described in this documentation must be carried out only by
trained, qualified personnel authorised by the plant operator. During work on
and with the device, the required personal protective equipment must always be
worn.
2.2 Appropriate use
VEGAPULS 42 is a sensor for continuous level measurement. You can find
detailed information about the area of application in chapter “Product
description”. Operational reliability is ensured only if the instrument is
properly used according to the specifications in the operating instructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of this product can give rise to application-
specific hazards, e.g. vessel overfill through incorrect mounting or
adjustment. Damage to property and persons or environmental contamination can
result. Also, the protective characteristics of the instrument can be
impaired.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technically flawless and reliable condition. The operator is responsible for
the trouble-free operation of the instrument. When measuring aggressive or
corrosive media that can cause a dangerous situation if the instrument
malfunctions, the operator has to implement suitable measures to make sure the
instrument is functioning properly. The safety instructions in this operating
instructions manual, the national installation standards as well as the valid
safety regulations and accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device beyond that
described in the operating instructions manual may be carried out only by
personnel authorised by the manufacturer. Arbitrary conversions or
modifications are explicitly forbidden. For safety reasons, only the accessory
specified by the manufacturer must be used. To avoid any danger, the safety
approval markings and safety tips on the device must also be observed. The low
transmitting power of the radar sensor is far below the internationally
approved limits. No health impairments are to be expected with intended use.
The band range of the measuring frequency can be found in chapter “Technical
data”.
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For your safety
2.5 Country of use – Radar signal
The device may only be used in countries where it has radio approval.
Caution: Operating the device in other countries constitutes a violation of
the regulations of the radio approvals of the respective country.
Further information is available in the document “Radio approvales” on our
homepage. The available radio approvals can also be found on our homepage.
2.6 Installation and operation in the USA and Canada
This information is only valid for USA and Canada. Hence the following text is
only available in the English language. Installations in the US shall comply
with the relevant requirements of the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of the
Canadian Electrical Code.
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3 Product description
3 Product description
Scope of delivery
3.1 Configuration
The scope of delivery encompasses:
· Radar sensor · Information sheet “Documents and software” with:
Instrument serial number QR code with link for direct scanning
· Information sheet “PINs and Codes” (with Bluetooth versions)
with: Bluetooth access code
· Information sheet “Access protection” (with Bluetooth versions)
with: Bluetooth access code Emergency Bluetooth unlock code Emergency
device code
The further scope of delivery encompasses:
· Documentation
Ex-specific “Safety instructions” (with Ex versions) Radio licenses If
necessary, further certificates
Information: Optional instrument features are also described in this operating
instructions manual. The respective scope of delivery results from the order
specification.
Scope of this operating instructions
This operating instructions manual applies to the following instrument
versions:
· Hardware version from 1.0.0 · Software version from 1.0.0
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3 Product description Constituent parts
7 6
5 4
3 2
1
Fig. 1: Components of VEGAPULS 42
1 Radar antenna 2 Process fitting 3 Process seal 4 Electronics housing 5
Ventilation/pressure compensation 6 Round plug connector 7 Display and
adjustment unit
Type label
The type label contains the most important data for identification and use of the instrument.
Documents and software
Move to “www.vega.com” and enter in the search field the serial number of your
instrument.
There you can find the following information about the instrument:
· Order data · Documentation · Software
Alternatively, you can find all via your smartphone:
· Scan the QR-code on the type label of the device or · Enter serial number
manually in the VEGA Tools app (available
free of charge in the respective stores)
Application area Functional principle
3.2 Principle of operation
VEGAPULS 42 is a radar sensor for non-contact, continuous level measurement of
liquids.
The instrument emits a continuous, frequency-modulated radar signal through
its antenna. The emitted signal is reflected by the medium and received by the
antenna as an echo with modified frequency. The
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IO-Link Bluetooth
3 Product description
frequency change is proportional to the distance and is converted into the
level.
3.3 Adjustment
The sensor must be connected to the IO-Link control via the IO-Link master.
The associated IODD (IO Device Description) is required for operation and can
be found using IODDfinder. Alternatively, a PLC can communicate directly with
the sensor using the device-specific IO-Link parameters.
Requirement: The sensor has an integrated Bluetooth module.
· The sensor can be operated with a smartphone/tablet (iOS or
Android operating system). The required VEGA Tools app can be downloaded and
installed free of charge in the respective store.
· The sensor can be adjusted with a PC/notebook (Windows operat-
ing system). The necessary adjustment software PACTware (with corresponding
DTM) can be downloaded and installed free of charge on the VEGA website.
Integrated display and adjustment unit
The sensor can be adjusted via the optionally integrated display and
adjustment unit.
Note: The housing with display and adjustment unit can be rotated 330° for
optimum readability and operability without tools.
Packaging
Transport Transport inspection Storage
3.4 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its capacity to
handle normal loads during transport is assured by a test based on ISO 4180.
The packaging consists of environment-friendly, recyclable cardboard. For
special versions, PE foam or PE foil is also used. Dispose of the packaging
material via specialised recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause damage to
the device.
The delivery must be checked for completeness and possible transit damage
immediately at receipt. Ascertained transit damage or concealed defects must
be appropriately dealt with.
Up to the time of installation, the packages must be left closed and stored
according to the orientation and storage markings on the outside. Unless
otherwise indicated, the packages must be stored only under the following
conditions:
· Not in the open · Dry and dust free · Not exposed to corrosive media
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3 Product description
Storage and transport temperature
· Protected against solar radiation · Avoiding mechanical shock and vibration
· Storage and transport temperature see chapter “Supplement –
Technical data – Ambient conditions”
· Relative moisture 20 … 85 %
3.5 Accessories
Accessories and related instructions can be found on our homepage.
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4 Mounting
4 Mounting
Ambient conditions Process conditions
4.1 General instructions
The instrument is suitable for standard and extended ambient conditions acc.
to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1. It can be used indoors as well as
outdoors.
Note: For safety reasons, the instrument must only be operated within the
permissible process conditions. You can find detailed information on the
process conditions in chapter “Technical data” of the operating instructions
or on the type label.
Hence make sure before mounting that all parts of the instrument exposed to
the process are suitable for the existing process conditions.
These are mainly:
· Active measuring component · Process fitting · Process seal
Process conditions in particular are:
· Process pressure · Process temperature · Chemical properties of the medium ·
Abrasion and mechanical influences
Protection against moisture
Protect your instrument against moisture ingress through the following
measures:
· Use a suitable connection cable (see chapter “Connecting to
power supply”)
· Tighten the cable gland or plug connector · Lead the connection cable
downward in front of the cable entry or
plug connector
This applies mainly to outdoor installations, in areas where high humidity is
expected (e.g. through cleaning processes) and on cooled or heated vessels.
Note: Make sure that during installation or maintenance no moisture or dirt
can get inside the instrument.
To maintain the housing protection, make sure that the housing lid is closed
during operation and locked, if necessary.
Reference plane
4.2 Mounting instructions
The measuring range of the VEGAPULS 42 physically begins with the antenna end.
However, the min./max. adjustment begins mathematically with the reference
plane, which is located differently depending on the sensor version.
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4 Mounting
Installation position
1
2
3
4
5
6
Fig. 2: Reference plane
1-4 VEGAPULS 42 with thread: The reference plane is the sealing surface at the
bottom of the hexagon.
5-6 VEGAPULS 42 with hygienic fitting: The reference plane is the highest
contact point between sensor process fitting and welded socket.
When mounting the device, keep a distance of at least 200 mm (7.874 in) from
the vessel wall. If the device is installed in the center of dished or round
vessel tops, multiple echoes can arise. However, these can be suppressed by an
appropriate adjustment (see chapter “Set up”).
If you cannot maintain this distance, you should carry out a false signal
suppression during setup. This applies particularly if buildup on the vessel
wall is expected. In such cases, we recommend repeating the false signal
suppression at a later date with existing buildup.
200 mm (7.87″)
Fig. 3: Mounting of the radar sensor on round vessel tops
In vessels with conical bottom it can be advantageous to mount the device in the centre of the vessel, as measurement is then possible down to the bottom.
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4 Mounting
Inflowing medium
Fig. 4: Mounting of the radar sensor on vessels with conical bottom
Do not mount the instruments in or above the filling stream. Make sure that
you detect the medium surface, not the inflowing product.
Threaded socket und socket piece
Fig. 5: Mounting of the radar sensor with inflowing medium
With threaded connection, the antenna end should protrude at least 5 mm (0.2
in) out of the nozzle.
Fig. 6: Thread mounting
If the reflective properties of the medium are good, you can mount VEGAPULS 42
on sockets longer than the antenna. The socket end should be smooth and burr-
free, if possible also rounded.
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ca. 5 mm
4 Mounting
You will find recommended values for socket heights in the following illustration or the table. The values come from typical applications. Deviating from the proposed dimensions, also longer sockets are possible, however the local conditions must be taken into account.
h
Vessel installations
d Fig. 7: Socket mounting
Socket diameter d
40 mm
1½”
50 mm
2″
80 mm
3″
100 mm
4″
150 mm
6″
Socket length h
150 mm
5.9 in
200 mm
7.9 in
300 mm
11.8 in
400 mm
15.8 in
600 mm
23.6 in
Note: When mounting on longer nozzles, we recommend carrying out a false signal suppression (see chapter “Parameter adjustment”).
The mounting location of the radar sensor should be a place where no other
equipment or fixtures cross the path of the radar signals.
Vessel installations, such as e.g. ladders, limit switches, heating spirals,
struts, etc., can cause false echoes and impair the useful echo. Make sure
when planning your measuring point that the radar sensor has a “clear view” to
the measured product.
In case of existing vessel installations, a false signal suppression should be
carried out during setup.
If large vessel installations such as struts or supports cause false echoes,
these can be attenuated through supplementary measures. Small, inclined sheet
metal baffles above the installations “scatter” the radar signals and prevent
direct interfering reflections.
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Fig. 8: Cover flat, large-area profiles with deflectors
Alignment – Liquids
In liquids, direct the device as perpendicular as possible to the medium surface to achieve optimum measurement results.
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4 Mounting
Agitators
Fig. 9: Alignment in liquids
If there are agitators in the vessel, a false signal suppression should be
carried out with the agitators in motion. This ensures that the interfering
reflections from the agitators are saved with the blades in different
positions.
Foam generation
Fig. 10: Agitators
Through the action of filling, stirring and other processes in the vessel,
compact foams which considerably damp the emitted signals may form on the
medium surface.
Note: If foams lead to measurement errors, you should use the biggest possible
radar antennas or as an alternative, sensors with guided radar.
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5 Connecting to power supply
5 Connecting to power supply
Safety instructions
5.1 Preparing the connection
Always keep in mind the following safety instructions:
· Carry out electrical connection by trained, qualified personnel
authorised by the plant operator
· If overvoltage surges are expected, overvoltage arresters should
be installed
Warning: Only connect or disconnect in de-energized state.
Voltage supply
The data for power supply are specified in chapter “Technical data”.
Note: Power the instrument via an energy-limited circuit (power max. 100 W)
acc. to IEC 61010-1, e.g.
· Class 2 power supply unit (acc. to UL1310) · SELV power supply unit (safety
extra-low voltage) with suitable
internal or external limitation of the output current
Keep in mind the following additional factors that influence the operating
voltage:
· Lower output voltage of the power supply unit under nominal load
(e.g. with a sensor current of 20.5 mA or 22 mA in case of fault signal)
· Influence of additional instruments in the circuit (see load values in
chapter “Technical data”)
Connection cable M12 x 1 plug
Use cable with round cross section. Depending on the plug connection, you have
to select the outer diameter of the cable respectively so that the seal effect
of the cable gland is ensured. Depending on the connection method or signal
output, the device is connected with standard two, three or four-wire cable
without shielding.
5.2 Connection procedure
This plug connection requires a complete confectioned cable with counter plug.
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M12 x 1 plug
5 Connecting to power supply
5.3 Wiring plan
3
3
21
1
34
out 1
out 2
2
2
4
–
Fig. 11: Wiring plan – Three-wire with IO-Link (2 x transistor or 4 … 20 mA
plus 1 x transistor)
1 Voltage supply 2 PNP switching 3 NPN switching 4 Current output
Contact, plug connector 1 2 3 4
Function/Polarity Voltage supply/Plus Transistor output 2 or current output Voltage supply/Minus Transistor output 1 or IO-Link port
5.4 Switch-on phase
After switching on, the device first carries out a self-check:
· Internal check of the electronics · The output signal jumps to the set fault
current1) · Switching outputs are controlled
The current measured value is then output on the signal cable.
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6 Access protection
6 Access protection
6.1 Bluetooth radio interface
Devices with a Bluetooth radio interface are protected against unwanted access
from outside. This means that only authorized persons can receive measured and
status values and change device settings via this interface.
Bluetooth access code
A Bluetooth access code is required to establish Bluetooth communication via
the adjustment tool (smartphone/tablet/notebook). This code must be entered
once when Bluetooth communication is established for the first time in the
adjustment tool. It is then stored in the adjustment tool and does not have to
be entered again.
The Bluetooth access code is individual for each device. It is printed on the
device housing with Bluetooth. In addition, it is supplied with the device in
the information sheet “PINs and Codes” In addition, the Bluetooth access code
can be read out via the display and adjustment unit, depending on the device
version.
The Bluetooth access code can be changed by the user after the first
connection is established. If the Bluetooth access code is entered
incorrectly, the new entry is only possible after a waiting period has
elapsed. The waiting time increases with each further incorrect entry.
Emergency Bluetooth unlock code
The emergency Bluetooth access code enables Bluetooth communication to be established in the event that the Bluetooth access code is no longer known. It can’t be changed. The emergency Bluetooth access code can be found in information sheet “Access protection”. If this document is lost, the emergency Bluetooth access code can be retrieved from your personal contact person after legitimation. The storage and transmission of Bluetooth access codes is always encrypted (SHA 256 algorithm).
6.2 Protection of the parameterization
The settings (parameters) of the device can be protected against unwanted
changes. The parameter protection is deactivated on delivery, all settings can
be made.
Device code
To protect the parameterization, the device can be locked by the user with the aid of a freely selectable device code. The settings (parameters) can then only be read out, but not changed. The device code is also stored in the adjustment tool. However, unlike the Bluetooth access code, it must be re- entered for each unlock. When using the adjustment app or DTM, the stored device code is then suggested to the user for unlocking.
Emergency device code
The emergency device code allows unlocking the device in case the device code is no longer known. It can’t be changed. The emergency device code can also be found on the supplied information sheet “Access protection”. If this document is lost, the emergency device code can be retrieved from your personal contact person after legitimation.
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6 Access protection
The storage and transmission of the device codes is always encrypted (SHA 256
algorithm).
6.3 Storing the codes in myVEGA
If the user has a “myVEGA” account, then the Bluetooth access code as well as
the device code are additionally stored in his account under “PINs and Codes”.
This greatly simplifies the use of additional adjustment tools, as all
Bluetooth access and device codes are automatically synchronized when
connected to the “myVEGA” account
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7 Setup with smartphone/tablet (Bluetooth)
7 Setup with smartphone/tablet (Bluetooth)
System requirements
7.1 Preparations
Make sure that your smartphone/tablet meets the following system requirements:
· Operating system: iOS 8 or newer · Operating system: Android 5.1 or newer ·
Bluetooth 4.0 LE or newer
Download the VEGA Tools app from the “Apple App Store”, “Google Play Store” or
“Baidu Store” to your smartphone or tablet.
Connecting
7.2 Connecting
Start the adjustment app and select the function “Setup”. The
smartphone/tablet searches automatically for Bluetooth-capable instruments in
the area.
The message “Connecting …” is displayed.
The devices found are listed and the search is automatically continued.
Select the requested instrument in the device list.
Authenticate
When establishing the connection for the first time, the operating tool and the sensor must authenticate each other. After the first correct authentication, each subsequent connection is made without a new authentication query.
Enter Bluetooth access code
For authentication, enter the 6-digit Bluetooth access code in the next menu window. You can find the code on the outside of the device housing and on the information sheet “Pins and Codes” in the device packaging.
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Connected
Fig. 12: Enter Bluetooth access code
Note: If an incorrect code is entered, the code can only be entered again
after a delay time. This time gets longer after each incorrect entry.
The message “Waiting for authentication” is displayed on the
smartphone/tablet.
After connection, the sensor adjustment menu is displayed on the respective
adjustment tool.
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Change device code Enter parameters
7 Setup with smartphone/tablet (Bluetooth)
If the Bluetooth connection is interrupted, e.g. due to a too large distance
between the two devices, this is displayed on the adjustment tool. The message
disappears when the connection is restored.
Parameter adjustment of the device is only possible if the parameter
protection is deactivated. When delivered, parameter protection is deactivated
by default and can be activated at any time. It is recommended to enter a
personal 6-digit device code. To do this, go to menu “Extended functions”,
“Access protection”, menu item “Protection of the parameter adjustment”.
7.3 Parameter adjustment
The sensor adjustment menu is divided into two areas, which are arranged next
to each other or one below the other, depending on the adjustment tool.
· Navigation section · Menu item display
The selected menu item can be recognized by the colour change.
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Fig. 13: Example of an app view – Setup measured values
Enter the requested parameters and confirm via the keyboard or the editing
field. The settings are then active in the sensor. Close the app to terminate
connection.
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8 Setup with PC/notebook (Bluetooth)
8 Setup with PC/notebook (Bluetooth)
System requirements
8.1 Preparations
Make sure that your PC/notebook meets the following system requirements:
· Operating system Windows 10 · DTM Collection 10/2020 or newer · Bluetooth
4.0 LE or newer
Activate Bluetooth connection
Activate the Bluetooth connection via the project assistant.
Note: Older systems do not always have an integrated Bluetooth LE. In these
cases, a Bluetooth USB adapter is required. Activate the Bluetooth USB adapter
using the Project Wizard.
After activating the integrated Bluetooth or the Bluetooth USB adapter,
devices with Bluetooth are found and created in the project tree.
Connecting Authenticate
Enter Bluetooth access code
8.2 Connecting
Select the requested device for the online parameter adjustment in the project
tree.
When establishing the connection for the first time, the operating tool and
the device must authenticate each other. After the first correct
authentication, each subsequent connection is made without a new
authentication query.
For authentication, enter in the next menu window the 6-digit Bluetooth access
code:
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Fig. 14: Enter Bluetooth access code
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Connected Change device code
Prerequisites
8 Setup with PC/notebook (Bluetooth)
You can find the code on the outside of the device housing and on the
information sheet “PINs and Codes” in the device packaging.
Note: If an incorrect code is entered, the code can only be entered again
after a delay time. This time gets longer after each incorrect entry.
The message “Waiting for authentication” is displayed on the PC/ notebook.
After connection, the device DTM appears. If the connection is interrupted,
e.g. due to a too large distance between device and adjustment tool, this is
displayed on the adjustment tool. The message disappears when the connection
is restored.
Parameter adjustment of the device is only possible if the parameter
protection is deactivated. When delivered, parameter protection is deactivated
by default and can be activated at any time. It is recommended to enter a
personal 6-digit device code. To do this, go to menu “Extended functions”,
“Access protection”, menu item “Protection of the parameter adjustment”.
8.3 Parameter adjustment
For parameter adjustment of the instrument via a Windows PC, the configuration
software PACTware and a suitable instrument driver (DTM) according to FDT
standard are required. The latest PACTware version as well as all available
DTMs are compiled in a DTM Collection. The DTMs can also be integrated into
other frame applications according to FDT standard.
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Fig. 15: Example of a DTM view – Setup, sensor adjustment
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9 Menu overview
9 Menu overview
Start image Device information Device name, software version, serial number
Basic functions Menu item Setup
Switching output (SSC 1.1)
Current output Access protection Reset Extended functions Menu item Damping
Current output
Linearisation
9.1 VEGA Tools app and DTM (Bluetooth)
Actual measured values
Percent, filling height, distance, measurement reliability, electronics
temperature, meas. rate etc.
Device status OK, error indication
Submenu Measurement loop name Length unit Type of medium Application
Vessel height Mode
Switching point 1 (SP1) Switching point 2 (SP2) Logic
Switching delay (DS1) Reset delay (DR1) Filling height A (20 mA) Filling
height B (4 mA) Change Bluetooth access code Change protection of the
parameterization Reset to default Restart
Selection
Sensor
mm, m, in, ft
Liquid, bulk solid
Storage tank, stirrer vessel, dosing vessel, demonstration Silo (slender and
high), demonstration
0.000 m … 15.000 m
Deactivated, single point, window, double point
0.000 m … 15.000 m
0.000 m … 15.000 m
Closing contact (NO), opening contact (NC)
0.000 s … 10 s
0.000 s … 10 s
-15 m … +15 m
-15 m … +15 m
Selection Integration time Output characteristics
Current range Reaction when malfunctions occur Linearization type
Basic settings 0 s 0 … 100 % correspond to 4 … 20 mA 3.8 … 20.5 mA < 3.6 mA Linear
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Menu item Scaling
Display Access protection False signal suppression Interference behaviour HART
variables
Reset Mode
Status signals Diagnostics Menu item Status
9 Menu overview
Selection
Basic settings
Scaling size Scaling unit Scaling format 100 % correspond to 0 % correspond to
Volume l
100 l 0 l
Menu language Displayed value Backlight
Distance On
Bluetooth access code
–
Protection of the parameterization
Deactivated
Create new, extend, delete, manual entry
0 m
Sounded distance to the medium
0 m
Last measured value, maintenance message, fault signal Last measured value
Time until fault signal
15 s
First HART value (PV) Second HART value (SV) Third HART value (TV) Fourth HART value (QV) Long TAG Message
Lin. percent
Distance
Measurement reliability
Electronics temperature
Delivery status, basic settings
–
Mode 1: EU, Albania, Andorra, Azerbaijan, Australia, Be- Mode 1 larus, Bosnia
and Herzegovina, Canada, Liechtenstein, Morocco, Moldavia, Monaco, Montenegro,
New Zealand, Northern Macedonia, Norway, San Marino, Saudi Arabia, Serbia,
Switzerland, Turkey, Ukraine, United Kingdom, USA
Mode of operation 2: Brazil, Japan, South Korea, Taiwan, Thailand
Mode of operation 3: India, Malaysia, South Africa
Mode of operation 4: Russia, Kazakhstan
Function check
On
Maintenance required
Off
Out of specification
Off
Selection
Device status Parameter modification counter Measured value status Status
output HART Device Status Status additional measured values
Basic settings –
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
25
9 Menu overview
Menu item Echo curve Peak indicator Measured values
Sensor information Sensor characteristics Simulation
Measured value memory (DTM)
Selection
Basic settings
Indication of echo curve
–
Peak indicator distance, measurement reliability, meas. rate, electronic temperature
Measured values
–
Additional measured values
Outputs
Device name, serial number, hardware/software version, device revision, factory calibration date
Sensor features from order text
–
Measured value
–
Simulation value
Indication measured value memory from DTM
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26
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Maintenance Precaution measures against buildup
Cleaning
10 Diagnostics and servicing
10 Diagnostics and servicing
10.1 Maintenance
If the device is used properly, no special maintenance is required in normal
operation.
In some applications, buildup on the antenna system can influence the
measuring result. Depending on the sensor and application, take measures to
avoid heavy soiling of the antenna system. If necessary, clean the antenna
system in certain intervals.
The cleaning helps that the type label and markings on the instrument are
visible. Take note of the following:
· Use only cleaning agents which do not corrode the housings, type
label and seals
· Use only cleaning methods corresponding to the housing protec-
tion rating
Reaction when malfunction occurs
10.2 Rectify faults
The operator of the system is responsible for taking suitable measures to
rectify faults.
Causes of malfunction
The device offers maximum reliability. Nevertheless, faults can occur during
operation. These may be caused by the following, e.g.:
· Sensor · Process · Voltage supply · Signal processing
Fault rectification
The first measures are:
· Evaluation of fault messages · Checking the output signal · Treatment of
measurement errors
A smartphone/tablet with the adjustment app or a PC/notebook with the software
PACTware and the suitable DTM offer you further comprehensive diagnostic
possibilities. In many cases, the causes can be determined in this way and the
faults eliminated.
Reaction after fault recti- Depending on the reason for the fault and the measures taken, the
fication
steps described in chapter “Setup” must be carried out again or must
be checked for plausibility and completeness.
24 hour service hotline
Should these measures not be successful, please call in urgent cases the VEGA
service hotline under the phone no. +49 1805 858550.
The hotline is also available outside normal working hours, seven days a week
around the clock.
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
27
10 Diagnostics and servicing
Since we offer this service worldwide, the support is provided in English. The service itself is free of charge, the only costs involved are the normal call charges.
4 … 20 mA signal
10.3 Diagnosis, fault messages
Connect a multimeter in the suitable measuring range according to the wiring
plan. The following table describes possible errors in the current signal and
helps to eliminate them:
Error 4 … 20 mA signal not stable 4 … 20 mA signal missing
Cause Fluctuating measured value Electrical connection faulty Voltage supply missing
Current signal greater than 22 mA, less than 3.6 mA
Operating voltage too low, load resistance too high
Sensor electronics defective
Rectification Set damping Check connection, correct, if necessary Check cables
for breaks; repair if necessary Check, adapt if necessary
Replace device or send in for repair depending on device version
LED illuminated ring
The 360° status indication on the device (see chapter “Configuration”) shows
the following:
· Device status · Switching status of the transistor output · Operating
status2)
This enables simple on-site diagnosis without tools, see the following table:
Colour3) Green
Yellow Red
LED illuminated ring
Transistor output
Permanent light
Flashing
Message acc. to NE 107 “Mainte- open (high-resistance)
voltage supply on, operation with- nance required” available
out failure
–
closed (low-resistance)
voltage supply on, operation with failure
Message acc. to to NE 107 “Function check”, “Out of specification” or “Simulation state” is displayed
open (high-resistance)
Note: For devices with M12 x 1 stainless steel plug, the 360° status indication is not available.
1016153-EN-230223
10.4 Status messages according to NE 107
The instrument features self-monitoring and diagnostics according to NE 107
and VDI/VDE 2650. In addition to the status messages in the following tables
there are more detailed error messages available
- Signalling of process pressure ranges by colour and flashing, adjustable via VEGA Tools app or PACTware/DTM.
- Delivery status; adjustable via VEGA Tools app or PACTware/DTM
28
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Status messages
10 Diagnostics and servicing
under the menu item “Diagnostics” via the respective adjustment module.
The status messages are divided into the following categories:
· Failure · Function check · Out of specification · Maintenance required
and explained by pictographs:
Failure
Code Text message F013 no measured value available
1
2
3
4
Fig. 16: Pictographs of the status messages
1 Failure – red 2 Out of specification – yellow 3 Function check – orange 4
Maintenance required – blue
Malfunction (Failure): Due to a malfunction in the instrument, a fault signal
is output.
This status message is always active. It cannot be deactivated by the user.
Function check: The instrument is being worked on, the measured value is
temporarily invalid (for example during simulation).
This status message is inactive by default.
Out of specification: The measured value is unreliable because an instrument
specification was exceeded (e.g. electronics temperature).
This status message is inactive by default.
Maintenance required: Due to external influences, the instrument function is
limited. The measurement is affected, but the measured value is still valid.
Plan in maintenance for the instrument because a failure is expected in the
near future (e.g. due to buildup).
This status message is inactive by default.
Cause
No measured value in the switch-on phase or during operation
Rectification
Check or correct installation and/or parameter settings Clean the antenna
system
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
29
1016153-EN-230223
10 Diagnostics and servicing
Code Text message
F017 Adjustment span too small
F040 Error in the electronics
F080 General software error
F111 Switching points interchanged
Cause
Rectification
Adjustment not within specification
Change adjustment according to the limit values (difference between min. and max. 10 mm)
Limit value exceeded in signal processing Restart instrument
Hardware error
Send instrument for repair
General software error
Restart instrument
Switching point 1 is smaller than switch- Select switching point 1 to greater than
ing point 2
switching point 2
Function check
Code Text message C700 Simulation active
Cause A simulation is active
Rectification
Finish simulation Wait for the automatic end after 60 mins.
Out of specification
Code Text message
Cause
Rectification
S600
Impermissible electronics temperature
Temperature of the electronics in the non- Check ambient temperature
specified range
Insulate electronics
S601 Overfilling
Danger of vessel overfilling
Make sure that there is no further filling Check level in the vessel
Maintenance
Code Text message
Cause
Rectification
M500
Error in the delivery status
The data could not be restored during the Repeat reset
reset to delivery status
Load XML file with sensor data into the
sensor
M504
Error at a device interface
Interference of the internal communication Restart
to Bluetooth
Send instrument for repair
M507
Error in the instrument settings
Error during setup Error when carrying out a reset False signal suppression faulty
Carry out reset and repeat setup
M508
Checksum error in Bluetooth software
No executable Bluetooth software
Carry out software update
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30
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
10 Diagnostics and servicing
10.5 Treatment of measurement errors
The tables below give typical examples of application-related measurement
errors. The images in column “Error description” show the actual level as a
dashed line and the output level as a solid line.
Level
1 2
0
time
1 Real level 2 Level displayed by the sensor
Note: If the output level is constant, the cause could also be the fault
setting of the current output to “Hold value”.
If the level is too low, the reason could be a line resistance that is too
high
Liquids: Measurement error at constant level
Fault description
Cause
Measured value shows a too Min./max. adjustment not correct
low or too high level
Incorrect linearization curve
Rectification Adapt min./max. adjustment Adapt linearization curve
Level
0
time
Measured value jumps towards 100 %
Level
0
time
Due to the process, the amplitude of the Carry out a false signal suppression
level echo sinks
A false signal suppression was not carried out
Amplitude or position of a false signal has changed (e.g. condensation, buildup); false signal suppression no longer matches actual conditions
Determine the reason for the changed false signals, carry out false signal suppression, e.g. with condensation.
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31
10 Diagnostics and servicing
Liquids: Measurement error during filling
Fault description
Cause
Rectification
Measured value remains unchanged during filling
Level
0
time
False signals in the close range too big or level echo too small
Strong foam or vortex generation
Max. adjustment not correct
Eliminate false signals in the close range
Check measuring point: Antenna should protrude out of the threaded mounting
socket, possible false echoes through flange socket?
Remove contamination on the antenna
In case of interferences due to installations in the close range, change
polarisation direction
Create a new false signal suppression
Adapt max. adjustment
Level
Measured value jumps towards 0 % during filling
The level echo cannot be distinguished In case of interferences due to instal-
from the false signal at a false signal po- lations in the close range: Change
sition (jumps to multiple echo)
polarisation direction
Chose a more suitable installation position
0
time
Level
Measured value jumps towards 100 % during filling
Due to strong turbulence and foam gen- Carry out a false signal suppression eration during filling, the amplitude of the level echo sinks. Measured value jumps to false signal
0
time
Measured value jumps sporadically to 100 % during filling
Varying condensation or contamination on the antenna
Carry out a false signal suppression or increase false signal suppression with condensation/contamination in the close range by editing
Level
0
time
Measured value jumps to 100 % or 0 m distance
Level
0
time
Level echo is no longer detected in
Check measuring point: Antenna should
the close range due to foam genera- protrude out of the threaded mounting
tion or false signals in the close range. socket, possible false echoes through
The sensor goes into overfill protection flange socket?
mode. The max. level (0 m distance) as Remove contamination on the antenna well as the status message “Overfill pro-
tection” are output.
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
10 Diagnostics and servicing
Liquids: Measurement error during emptying
Fault description
Cause
Rectification
Measured value remains un- False signal larger than the level echo changed in the close range Level echo too small during emptying
Level
0
time
Check measuring point: Antenna should protrude out of the threaded mounting
socket, possible false echoes through flange socket?
Remove contamination on the antenna
In case of interferences due to installations in the close range: Change
polarisation direction
After eliminating the false signals, the false signal suppression must be
deleted. Carry out a new false signal suppression
Level
Measured value jumps sporadically towards 100 % during emptying
Varying condensation or contamination Carry out false signal suppression or in-
on the antenna
crease false signal suppression in the
close range by editing
With bulk solids, use radar sensor with purging air connection
0
time
10.6 Software update
The device software is updated via Bluetooth.
The following components are required:
· Instrument · Voltage supply · PC/notebook with PACTware/DTM and Bluetooth
USB adapter · Current instrument software as file
You can find the current instrument software as well as detailed information
on the procedure in the download area of our homepage.
Caution: Instruments with approvals can be bound to certain software versions.
Therefore make sure that the approval is still effective after a software
update is carried out.
You can find detailed information in the download area on our homepage.
10.7 How to proceed if a repair is necessary
You can find an instrument return form as well as detailed information about
the procedure in the download area of our homepage. By doing this you help us
carry out the repair quickly and without having to call back for needed
information.
Proceed as follows in case of repair:
· Print and fill out one form per instrument · Clean the instrument and pack
it damage-proof · Attach the completed form and, if need be, also a safety
data
sheet outside on the packaging
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
33
1016153-EN-230223
10 Diagnostics and servicing
· Ask the agency serving you to get the address for the return ship-
ment. You can find the agency on our homepage.
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34
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
11 Dismount
11 Dismount
11.1 Dismounting steps
To remove the device, carry out the steps in chapters “Mounting” and
“Connecting to power suplly” in reverse.
Warning: When dismounting, pay attention to the process conditions in vessels
or pipelines. There is a risk of injury, e.g. due to high pressures or
temperatures as well as aggressive or toxic media. Avoid this by taking
appropriate protective measures.
11.2 Disposal
Pass the instrument on to a specialised recycling company and do not use the
municipal collecting points. Remove any batteries in advance, if they can be
removed from the device, and dispose of them separately. If personal data is
stored on the old device to be disposed of, delete it before disposal. If you
have no way to dispose of the old instrument properly, please contact us
concerning return and disposal.
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
35
12 Certificates and approvals
12 Certificates and approvals
12.1 Radio licenses
Radar The device has been tested and approved in accordance with the current
edition of the applicable country-specific norms or standards. Regulations for
use can be found in the document “Regulations for radar level measuring
instruments with radio licenses” on our homepage.
Bluetooth The Bluetooth radio module in the device has been tested and
approved according to the current edition of the applicable countryspecific
norms or standards. The confirmations as well as regulations for use can be
found in the document “Radio licenses” supplied or on our homepage.
12.2 Food and pharmaceutical certificates
Versions for use in the food and pharmaceutical industries are available or in
preparation for the device or the device series. The corresponding
certificates can be found on our homepage.
12.3 EU conformity
The device complies with the legal requirements of the applicable country-
specific directives or technical regulations. We confirm conformity with the
corresponding labelling. The corresponding conformity declarations can be
found on our homepage.
12.4 NAMUR recommendations
NAMUR is the automation technology user association in the process industry in
Germany. The published NAMUR recommendations are accepted as the standard in
field instrumentation. The device fulfils the requirements of the following
NAMUR recommendations:
· NE 21 Electromagnetic compatibility of equipment · NE 43 Signal level
for fault information from measuring transduc-
ers
· NE 53 Compatibility of field devices and display/adjustment
components
· NE 107 Self-monitoring and diagnosis of field devices
For further information see www.namur.de.
12.5 Environment management system
Protection of the environment is one of our most important duties. That is why
we have introduced an environment management system with the goal of
continuously improving company environmental pro-
1016153-EN-230223
36
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
12 Certificates and approvals
tection. The environment management system is certified according to DIN EN
ISO 14001. Help us to meet these requirements and observe the environmental
instructions in the chapters “Packaging, transport and storage”, “Disposal” of
this operating instructions.
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
37
13 Supplement
13 Supplement
13.1 Technical data
Note for approved instruments
The technical data in the respective safety instructions which are included in
delivery are valid for approved instruments (e.g. with Ex approval). These
data can differ from the data listed herein, for example regarding the process
conditions or the voltage supply.
All approval documents can be downloaded from our homepage.
Materials and weights Materials, wetted parts Process fitting Antenna Process seal Materials, non-wetted parts Electronics housing Illuminated ring M12 x 1 plug connector Contact support Contacts Weight
316L PEEK or PTFE FKM, EPDM
316L und PBT/PC PC
PBT/PC CuZn, nickel layer and 0.8 µm gold-plated approx. 0.5 kg (1.12 lbs)
Torques Thread G¾, ¾ NPT Thread G1, 1 NPT Thread G1 with O-ring Thread G1 with conus
75 Nm (55.32 lbf ft) 100 Nm (73.76 lbf ft) 20 Nm (14.76 lbf ft) 100 Nm (73.76 lbf ft)
Input variable Measured variable
Max. measuring range Recommended measuring range blocking distance
The measured variable is the distance between the antenna edge of the sensor
and the medium surface. The antenna edge is also the reference plane for the
measurement.
15 m (49.21 ft)
up to 10 m (32.81 ft)
0 mm (0 in)
Switching-on phase active current output
Run-up time for UB Starting current for run-up time
< 5 s 3.6 mA
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38
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
20 mA
13 Supplement
4 mA 3,6 mA
12
34t
Fig. 17: Run-up time and measured value output
1 UB On 2 Run-up time 3 Measured value output 4 UB Off
Output variable – three-wire 4 … 20 mA
Output signal
4 … 20 mA (active)
Connection technology
Three-wire
Range of the output signal
3.8 … 20.5 mA (default setting)
Signal resolution
5 µA
Fault signal, current output (adjustable) Last valid measured value, 21 mA, 3.6 mA (Default)
Max. output current
21.5 mA
Load
See load resistance under Power supply
Output variable – Three-wire 1 x transistor
Output signal
Transistor PNP or NPN can be configured
Connection technology
Three-wire
Load current
max. 250 mA
Overload resistance
yes
Short-circuit resistance
Permanently
Voltage loss
< 3 V
Inverse current PNP
< 10 µA
Inverse current NPN
< 25 µA
Output variable – Three-wire 2 x transistor
Output signal
Transistor PNP or NPN can be configured
Connection technology
Three-wire
Load current
max. 250 mA
Overload resistance
yes
Short-circuit resistance
Permanently
Voltage loss
< 3 V
Inverse current PNP
< 10 µA
Inverse current NPN
< 25 µA
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
39
1016153-EN-230223
13 Supplement
Function Output 1 Output 2
Switching output or IO-Link Swithching output or 4 … 20 mA (active)
Output variable – Three-wire IO-Link
Output signal
IO-Link acc. to IEC 61131-9
Dynamic behaviour output
Reaction time transistor output with
10 ms
switching relevant change of the process
variable total
Damping (63 % of the input variable) 0 … 9 s, adjustable
Deviation (according to DIN EN 60770-1)
Process reference conditions according to DIN EN 61298-1
Temperature
+18 … +30 °C (+64 … +86 °F)
Relative humidity
45 … 75 %
Air pressure
860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)
Installation reference conditions4)
Min. distance to internal installations > 200 mm (7.874 in)
Reflector
Flat plate reflector
False reflections
Biggest false signal, 20 dB smaller than the useful signal
Deviation with liquids
2 mm (meas. distance > 0.25 m/0.8202 ft)
Non-repeatability5)
1 mm
Deviation with bulk solids
The values depend to a great extent on the application. Binding specifications are thus not possible.
10 mm (0.3937 in)
–
2 mm (0.079 2 mm (- 0.079
iinn))0
– 10 mm (- 0.3937 in)
0,25 m (0.8202 ft)
12
3
Fig. 18: Deviation under reference conditions
1 Reference plane 2 Antenna edge 3 Recommended measuring range
- In case of deviations from reference conditions, the offset due to installation can be up to ± 4 mm. This offset can be compensated by the adjustment.
- Already included in the meas. deviation
40
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
1016153-EN-230223
Characteristics and performance data
Measuring frequency
W-band (80 GHz technology)
Measuring cycle time (with operating voltage UB 24 V DC)
Step response time (Time span after a sudden distance change from 1 m to 5 m
until the output signal reaches 90 % of the final value for the first time
(IEC 61298-2). Valid with operating voltage UB 24 V DC.)
Beam angle6)
60 ms 1 s
G¾, ¾ NPT
14°
G1, 1 NPT
12°
G1 for hygienic adapter
13°
Emitted HF power (depending on the parameter setting)7)
Average spectral transmission power -3 dBm/MHz EIRP density
Max. spectral transmission power density
+34 dBm/50 MHz EIRP
Max. power density at a distance of < 3 µW/cm² 1 m
13 Supplement
Ambient conditions Ambient temperature device Ambient temperature display Storage and transport temperature
-40 … +70 °C (-40 … +158 °F) -25 … +80 °C (-13 … +176 °F) -40 … +80 °C (-40 … +176 °F)
Mechanical environmental conditions
Vibration resistance
5 g (5 … 200 Hz) IEC 60068-2-6
Shock resistance
10 g/11 ms, 30 g/6 ms, 50 g/2.3 ms IEC 60068-2-27
Impact resistance
7 J (plastic lid IK06 acc. to IEC 61262)
Process conditions
For the process conditions, please also note the specifications on the type label. The lowest value (amount) always applies.
Process pressure
-1 … 16 bar (-100 … 1600 kPa/-14.5 … 232.06 psig)
Process temperature
-40 … +130 °C (-40 … +266 °F)
Temperature derating
1016153-EN-230223
- Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. 7) EIRP: Equivalent Isotropic Radiated Power
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
41
13 Supplement
2
70 °C (158 °F)
40 °C (104 °F)
0 °C (32 °F)
1
110 °C 130 °C (230 °F) (266 °F)
Fig. 19: Temperature derating VEGAPULS 42
1 Process temperature 2 Ambient temperature
Sterilization in place (SIP) process temperature
After prior Cleaning in place (CIP) cleaning up to max. +80 °C (+176 °F):
SIP process temperature with vapour stratification up to
15 minutes
+150 °C (+302 °F)
30 minutes
+140 °C (+284 °F)
1 hour
+135 °C (+275 °F)
Electromechanical data Round plug connector
4-pole with M12 x 1 screw connection
Bluetooth interface Bluetooth standard Frequency Max. emitted power Max. number of participants Effective range typ.8)
Bluetooth 5.0 2.402 … 2.480 GHz +2.2 dBm 1 25 m (82 ft)
Indication Status indication
LED illuminated ring (green-yellow-red)
Adjustment PC/Notebook Smartphone/Tablet IO-Link master
PACTware/DTM Adjustment app IODD
Voltage supply
Operating voltage UB Operating voltage UB – IO-Link communication
12 … 35 V DC 18 … 35 V DC
1016153-EN-230223
10 Depending on the local conditions; with M12 x 1 plug stainless steel (closed full metal housing) effective range up to approx. 5 m (16.40 ft)
42
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
13 Supplement
Max. power consumption9) Sensor Load per transistor output10) Reverse voltage protection Permissible residual ripple for UN 12 V DC (12 V < UB < 18 V) for UN 24 V DC (18 V < UB < 35 V) Max. load resistor Operating voltage UB = 12 V DC Operating voltage UB = 18 V DC
3.5 W 9 W Integrated
0.7 Veff (16 … 400 Hz) 1 Veff (16 … 400 Hz)
370 630
Electrical protective measures Potential separation Protection rating
Electronics potential free up to 500 V AC
Connection technology M12 x 1 plug
Protection according to EN 60529/IEC 529
IP66/IP67/IP69
Protection according to NEMA/ UL 50E
Type 6P
Altitude above sea level Protection class Pollution degree
5000 m (16404 ft) III 4
13.2 IO-Link
In the following, the necessary device-specific details are shown.You can find
further information of IO-Link on www.io-link.com.
Physical layer IO-Link specification: Revision 1.1 SIO mode: Yes Speed: COM2 38.4 kBaud Min. cycle time 5.0 ms Length process data word: 48 Bit IO-Link Data Storage: Yes Block parameter adjustment: Yes
Direct parameter
Byte 0 2 3
Parameter MasterCycleTime MinCycleTime
HexCode 0x28
Remark, value 5 ms
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43
13 Supplement
Byte
Parameter
4
M-SequenceCapability
5
Revision ID
6
Input process data length
7
Output process data length
8, 9
VendorID
10, 11, 12 DeviceID
HexCode
Remark, value
0x2B
Frametypes, SIO-Mode, ISDU
0x11
IO-Link Revision 1.1
–
6 Byte
–
0 Byte
0x00, 0x62
98
0x00, 0x10, 0x00 4096
Process data word
Configuration
Bit
47 (MSB) …
16
15
Sensor Measured value in m (0 … 15 m) free
Formats
Out1 Out2 Measured value
Value 1 Bit 1 Bit 32 Bit
Events
6202 6203 6204 6205
HexCode 0x183A 0x183B 0x183C 0x183D
…
2
1 Out2
Type Boolean Boolean Float
Type FunctionCheck Maintenance OutOfSpec Failure
0 (LSB) Out1
1016153-EN-230223
Device data ISDU
Device data can be parameters, identification data and diagnostic information.
They are exchanged acyclically and on request of the IO-Link master. Device
data can be written to the sensor (write) or read from the device (read). The
ISDU (Indexed Service Data Unit) determines, among other things, whether the
data is read or written.
IO-Link specific device data
Data
ISDU (dez) ISDU (hex) Size (Byte) Data type
DeviceAccess
12
0x000C
2
U16
Profile Identification 13
0x000D
2
U16
PD-Descriptor
14
VendorName
16
0x000E
12
0x0010
32
U8[12] String32
Access R R
R R
Value 0x0018 0x4000 VEGA Grieshaber KG
44
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
13 Supplement
Data VendorText ProductName ProductID ProductText SerialNumber
HardwareRevision SoftwareRevision ApplicationSpecificTag FunctionTag
LocationTag DeviceStatus DetailedDeviceStatus PDin Teach Select
Teach Result State
SSC1.1 Param SSC1.1 Config SSC1.2 Param SSC1.2 Config MSDSC Descr
ISDU (dez) ISDU (hex) Size (Byte) Data type
17
0x0011
32
String32
18
0x0012
32
String32
19
0x0013
32
String32
20
0x0014
32
String32
21
0x0015
16
String16
22
0x0016
20
String20
23
0x0017
20
String20
24
0x0018
32
String32
25
0x0019
32
String32
26
0x001A
32
String32
36
0x0024
1
U8
37
0x0025
12
U8[12]
40
0x0028
6
–
58
0x003A
1
U8
59
0x003B
1
U8
60 61 62 63 16512
0x003C
8
0x003D
6
0x003E
8
0x003F
6
0x4080
11
Float[2] Struct Float[2] Struct Struct
Access R R R R R R R R/W
R/W R/W R R
R W
R
R/W R/W R/W R/W R
Value www.vega.com VEGAPULS VEGAPULS 42 Level sensor Sensor
–
See process data word 1 = Channel 1 2 = Channel 2 0 = Idle 1 = SP1 success 2 =
SP2 success 4 = Wait for command 5 = Busy 7 = Error see IO-Link Profile Smart
Sensors 2nd Edition Version 1.1 September 2021
VEGA-specific device data
Data
Measurement loop name (TAG) Device Revision Unit of Lenght
ISDU (dez) 261
267 268
ISDU (hex)
0x0105
Size (Byte)
19
Data type Access Value range
String19 R/W
–
0x010B 2 0x010C 2
U16
R
–
U16
R/W
1010 = m
1013 = mm
1018 = ft
1019 = in
1016153-EN-230223
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
45
13 Supplement Data Temperature unit
Type of medium Liquids Application
ISDU (dez) 269
270
271
Solids Application
272
Vessel height D
273
Distance A (20 mA)
274
Distance B (4 mA)
275
Behaviour in case of failure 276
Filling height A (20 mA)
277
Filling height B (4 mA)
278
Bluetooth access code
279
Protection of parameter ad- 280 justment
Brightness illuminated ring 281
Signalling illuminated ring 282
Siganlizing switching out- 283 put: Failure
Siganlizing switching output: 284 Failure Flashing Siganlizing switching
output: 285 Switching output
Siganlizing switching output: 286 switching output Flashing
ISDU (hex)
0x010D
Size (Byte)
2
0x010E 1 0x010F 1
0x0110 1
0x0111 4 0x0112 4 0x0113 4 0x0114 1
0x0115 4 0x0116 4 0x0117 6 0x0118 1
0x0119 1 0x011A 1
0x011B 1
0x011C 1
Data type Access Value range
U16
R/W
U8
R/W
U8
R/W
U8
R/W
Float
R/W
Float
R/W
Float
R/W
U8
R/W
Float
R/W
Float
R/W
String6 R/W
U8
R
U8
R/W
U8
R/W
U8
R/W
U8
R/W
1000 = K 1001 = °C 1002 = °F
0 = Liquids, 1 = Bulk solid
0 = Storage tank 1 = Stirred vessel 4 = Dosing vessel 12 = Demonstration
0 = Silo 5 = Demonstration
0 … 15000
0 … 15000
0 … 15000
0 = 3.6 mA 3 = Last valid measured value 4 = 21.5 mA
0 … 15000
0 … 15000
Numerical value
0 = deactivated 1 = activated
0 … 100 % in 10 % steps
0 = switching output 1 = Acc. to NAMUR NE 107 2 = free signalling
0=Individually colour, 1=Red, 2=Orange, 3=White, 4=Green, 5=Blue, 6=Yellow,
7=No signalling
0 = No, 1 = Yes
0x011D 1 0x011E 1
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0=No, 1= Yes
1016153-EN-230223
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Data
ISDU (dez)
Siganlizing switching output: 287 Operating status
Siganlizing switching output: 288 Operating status Flashing
Operating states
289
Siganlizing switching output: 290 failure Red
Siganlizing switching output: 291 failure Green
Siganlizing switching output: 292 failure Blue
Siganlizing switching output: 293 switching output Red
Siganlizing switching output: 294 switching output Green
Siganlizing switching output: 295 switching output Blue
Siganlizing switching output: 296 operation status Red
Siganlizing switching output: 297 operation status Green
Siganlizing switching output: 298 operation status Blue
Free signalling: Colour se- 299 lection range 1
Free signalling: Flashing 300 range 1
Free signalling: Upper lim- 301 it range 1
Free signalling: Colour se- 302 lection range 2
Free signalling: Flashing 303 range 2
Free signalling: Upper lim- 304 it range 2
13 Supplement
ISDU (hex)
0x011F
Size (Byte)
1
0x0120 1
Data type Access Value range
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0 = No, 1 = Yes
0x0121 1 0x0122 1
U8
R/W
Free signalling
1 … 5
U8
R/W
0 … 255
0x0123 1
U8
R/W
0 … 255
0x0124 1
U8
R/W
0 … 255
0x0125 1
U8
R/W
0 … 255
0x0126 1
U8
R/W
0 … 255
0x0127 1
U8
R/W
0 … 255
0x0128 1
U8
R/W
0 … 255
0x0129 1
U8
R/W
0 … 255
0x012A 1
U8
R/W
0 … 255
0x012B 1 0x012C 1
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0 = No, 1 = Yes
0x012D 4
Float
R/W
0 … 15000
0x012E 1 0x012F 1
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0 = No, 1 = Yes
0x0130 4
Float
R/W
0 … 15000
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
47
13 Supplement
Data
Free signalling: Colour selection range 3
ISDU (dez)
305
Free signalling: Flashing 306 range 3
Free signalling: Upper lim- 307 it range 3
Free signalling: Colour se- 308 lection range 4
Free signalling: Flashing 309 range 4
Free signalling: Upper lim- 310 it range 4
Free signalling: Colour se- 311 lection range 5
Free signalling: Flashing 312 range 5
Switching output: Range 313 1 Red
Switching output: Range 1 314 Green
Switching output: Range 315 1 Blue
Switching output: Range 316 2 Red
Switching output: Range 2 317 Green
Switching output: Range 318 2 Blue
Switching output: Range 319 1 Red
Switching output: Range 1 320 Green
Switching output: Range 321 1 Blue
Switching output: Range 322 1 Red
Switching output: Range 1 323 Green
ISDU (hex)
0x0131
Size (Byte)
1
0x0132 1
Data type Access Value range
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0 = No, 1 = Yes
0x0133 4
Float
R/W
0 … 15000
0x0134 1 0x0135 1
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0 = No, 1 = Yes
0x0136 4
Float
R/W
0 … 15000
0x0137 1 0x0138 1
U8
R/W
0=Individually colour,
1=Red, 2=Orange,
3=White, 4=Green,
5=Blue, 6=Yellow,
7=No signalling
U8
R/W
0 = No, 1 = Yes
0x0139 1
U8
R/W
0 … 255
0x013A 1
U8
R/W
0 … 255
0x013B 1
U8
R/W
0 … 255
0x013C 1
U8
R/W
0 … 255
0x013D 1
U8
R/W
0 … 255
0x013E 1
U8
R/W
0 … 255
0x013F 1
U8
R/W
0 … 255
0x0140 1
U8
R/W
0 … 255
0x0141 1
U8
R/W
0 … 255
0x0142 1
U8
R/W
0 … 255
0x0143 1
U8
R/W
0 … 255
1016153-EN-230223
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Data
Switching output: Range 1 Blue Switching output: Range 1 Red Switching output:
Range 1 Green Switching output: Range 1 Blue Lighting (DIS) Menu language
ISDU (dez) 324
325
326
327
328 329
Display value
330
Integration time
331
Transistor function
332
Function output 2
333
Output 1: Switch ON de- 334 lay (DS1)
Output 1: Reset delay (DR1) 335
Output 2: Switching delay 336 (DS2)
Output 2: Reset delay (DR2) 337
Sounded distance to the 338 medium from the antenna edge
Behaviour with echo loss 339
Time until fault signal
340
(1) Activate limitation meas- 341 uring range begin
(2) Manual limitation of the 342 measuring range begin
13 Supplement
ISDU (hex)
0x0144
Size (Byte)
1
Data type Access Value range
U8
R/W
0 … 255
0x0145 1
U8
R/W
0 … 255
0x0146 1
U8
R/W
0 … 255
0x0147 1
U8
R/W
0 … 255
0x0148 1 0x0149 1
0x014A 1 0x014B 4 0x014C 1 0x014D 1
0x014E 4
U8
R/W
U8
R/W
U8
R/W
Float
R/W
U8
R/W
U8
R/W
Float
R/W
0 = Off, 1 = On
49=DE, 44=EN 33=FR, 34=ES, 35=PT, 39=IT, 31=NL, 7=RU, 81=JP, 86 = CN, 90=TR,
42 = CZ, 48= PL
0 = distance, 6 = filling height
0 … 999s
0=pnp, 1=npn
0= switching output (SSC1.2) 1= currentoutput (4 … 20 mA)
0 … 60s
0x014F 4 0x0150 4
Float
R/W
Float
R/W
0 … 60s 0 … 60s
0x0151 4 0x0152 4
Float
R/W
Float
R/W
0 … 60s 0 … 15000
0x0153 1
0x0154 2 0x0155 1 0x0156 4
U8
R/W
U16
R/W
U8
R/W
Float
R/W
0 = last valid measured value 1 = failure message 2 = maintenance message 0 …
600s 0 = No, 1 = Yes
0 … 15000
1016153-EN-230223
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
49
13 Supplement
Data
ISDU (dez)
(5) Averaging factor on in- 343 creasing amplitude
(6) Averaging factor on de- 344 creasing amplitude
(15) Activate measure-
345
ment of the “first large echo”
function
(16) Amplitude difference 346 “First large echo” function
(25) Adjustment in
347
Distance
348
Measurement reliability
349
Filling height
350
Electronics temperature
351
Measure rate
352
Switching output 1
353
Switching output 2
354
Current output
355
Device status acc. to NE 356 107
Device status
357
Detail status
358
Counter for change of pa- 359 rameters
Filling height
360
Distance
361
Measurement reliability
362
Electronics temperature
363
Meas. rate
364
Switching output 1
365
Switching output 2
366
Current output
367
Function control
368
Out of specification
369
Maintenance required
370
Device name
371
Serial number
372
Software version
373
Hardware version
374
ISDU (hex)
0x0157
Size (Byte)
1
Data type Access Value range
U8
R/W
0 … 10
0x0158 1
U8
R/W
0 … 10
0x0159 1
U8
R/W
0 = No, 1 = Yes
0x015A 1
0x015B 1
0x015C 4 0x015D 4 0x015E 4 0x015F 4 0x0160 4 0x0161 1 0x0162 1 0x0163 4 0x0164
1
0x0165 19 0x0166 4 0x0167 4
0x0168 1 0x0169 1 0x016A 1 0x016B 1 0x016C 1 0x016D 1 0x016E 1 0x016F 1 0x0170
1 0x0171 1 0x0172 1 0x0173 19 0x0174 16 0x0175 19 0x0176 19
U8
R/W
U8
R/W
Float
R
Float
R
Float
R
Float
R
Float
R
U8
R
U8
R
Float
R
U8
R
String19 R
U32
R
U32
R
U8
R
U8
R
U8
R
U8
R
U8
R
U8
R
U8
R
U8
R
U8
R/W
U8
R/W
U8
R/W
String19 R
String16 R
String19 R
String19 R
0 … 255
0 = distance, 1 = filling height –
–
0 = Off, 1 = On 0 = Off, 1 = On 0=Off, 1=On –
1016153-EN-230223
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Data
ISDU (dez)
Min. distance
375
Max. distance
376
Minimum filling height
377
Maximum filling height
378
Min. meas. rate
379
Max. meas. rate
380
Minimum measurement re- 381 liability
Max. measurement reliability 382
Min. electronics temperature 383
Max. electronics temper- 384 ature
Simulation, switching output 385
Simulation value
386
Simulation, switching out- 387 put 2
Simulation value
388
Simulation, current output 389
Simulation value
390
Simulation, distance
391
Simulation value
392
Simulation, filling height
393
Simulation value
394
Bluetooth communication 397
13 Supplement
ISDU (hex) 0x0177 0x0178 0x0179 0x017A 0x017B 0x017C 0x017D
Size (Byte) 4 4 4 4 4 4 4
Data type Access Value range
Float
R
–
Float
R
–
Float
R
–
Float
R
–
Float
R
–
Float
R
–
Float
R
–
0x017E 4
Float
R
–
0x017F 4
Float
R
–
0x0180 4
Float
R
–
0x0181 1 0x0182 1
0x0183 1
U8
R/W
0 = Off, 1 = On
U8
R/W
0 = Open
1 = Closed
U8
R/W
0 = Off, 1 = On
0x0184 1
0x0185 1 0x0186 4 0x0187 1 0x0188 4 0x0189 1 0x018A 4 0x018D 1
U8
R/W
U8
R/W
Float
R/W
U8
R/W
Float
R/W
U8
R/W
Float
R/W
U8
R/W
0 = Open 1 = Closed 0 = Off, 1 = On 3.55 … 22.0 mA 0 = Off, 1 = On 0 … 15000 0 = Off, 1 = On 0 … 15000 0 = deactivated 1 = activated
System commands
Command Teach SP1 Teach SP2 Application Reset Back to Box Reset Reset pointer
distance Reset pointer measurement reliability Reset pointer electronics
temperature Reset pointer meas. rate
ISDU (dez) 65 66 129 131 160 161 162 163
ISDU (hex) 0x00A0 0x00A1 0x00A1 0x00A2 0x00A0 0x00A1 0x00A2 0x00A3
Access W W W W W W W W
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
51
13 Supplement
Command Reset pointer filling height Create new false signal suppression
Extend fals signal suppression Delete false signal suppression Teach current
output min value Teach current output max value
13.3 Dimensions
ISDU (dez) 164 165 166 167 168 169
ISDU (hex) 0x00A4 0x00A5 0x00A6 0x00A7 0x00A8 0x00A9
Access W W W W W W
157,3 mm (6.19″)
153,2 mm (6.03″)
152,7 mm (6.01″)
ø 41 mm (1.61″)
SW 41
29,3 mm (1.15″)
22 mm (0.87″)
22 mm (0.87″)
G 3/4, 3/4 NPT ø 32 mm
(1.26″)
1
G 1, 1 NPT
ø 39 mm (1.54″)
2
G1
ø 29,5 mm (1.16″) ø 39,9 mm (1.57″)
3
Fig. 20: Dimensions VEGAPULS 42 without display
1 Thread G¾ 2 Thread G1 3 Hygienic version thread G1 with O-ring 4 Hygienic
version thread G1 with cone
G1 ø 39,9 mm (1.57″)
4
157,5 mm (6.20″)
29,5 mm (1.16″)
1016153-EN-230223
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
13 Supplement
204,1 mm (8.04″)
203,9 mm (8.03″)
199,9 mm (7.87″)
199,3 mm (7.85″)
29,5 mm (1.16″)
ø 41 mm (1.61″)
SW 41
29,3 mm (1.15″)
22 mm (0.87″)
22 mm (0.87″)
G 3/4, 3/4 NPT ø 32 mm
(1.26″)
G 1, 1 NPT
ø 39 mm (1.54″)
1
2
Fig. 21: Dimensions VEGAPULS 42 with display
1 Thread G¾ 2 Thread G1 3 Hygienic version thread G1 with O-ring 4 Hygienic
version thread G1 with cone
G1
ø 29,5 mm (1.16″) ø 39,9 mm (1.57″)
3
G1 ø 39,9 mm (1.57″)
4
1016153-EN-230223
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
53
13 Supplement
13.4 Industrial property rights
VEGA product lines are global protected by industrial property rights. Further
information see www.vega.com. VEGA Produktfamilien sind weltweit geschützt
durch gewerbliche Schutzrechte. Nähere Informationen unter www.vega.com. Les
lignes de produits VEGA sont globalement protégées par des droits de propriété
intellectuelle. Pour plus d’informations, on pourra se référer au site
www.vega.com. VEGA lineas de productos están protegidas por los derechos en el
campo de la propiedad industrial. Para mayor información revise la pagina web
www.vega.com. . www.vega.com. VEGA <www.vega.com
13.5 Licensing information for open source software
Open source software components are also used in this device. A documentation
of these components with the respective license type, the associated license
texts, copyright notes and disclaimers can be found on our homepage.
13.6 Trademark
All the brands as well as trade and company names used are property of their
lawful proprietor/ originator.
1016153-EN-230223
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VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
Notes
1016153-EN-230223
VEGAPULS 42 · Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)
55
Printing date:
1016153-EN-230223
All statements concerning scope of delivery, application, practical use and
operating conditions of the sensors and processing systems correspond to the
information available at the time of printing. Subject to change without prior
notice
© VEGA Grieshaber KG, Schiltach/Germany 2023
VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany
Phone +49 7836 50-0 E-mail: info.de@vega.com www.vega.com
References
- IO-Link
- NAMUR – Interessengemeinschaft Automatisierungstechnik der Prozessindustrie e.V.
- VEGA - Level - Switching - Pressure