XPOtool 63255 Adjustable Hole Saw Instruction Manual
- June 10, 2024
- XPOtool
Table of Contents
Operation Manual
Adjustable Hole Cutter
63255, 63256, 63257
63255 Adjustable Hole Saw
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using
for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical
data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities,
please contact us.
The information contained in this document may alter at any time without
previous notice. It is prohibited to copy or spread any parts of this document
in any way without prior written allowance. All rights reserved.
The Wilted Waldinger Technik GmbH cannot be held accountable for any possible
mistakes in this operating manual, nor in the diagrams and figures shown.
Even though, the Wilted Waldinger Technik GmbH has undergone biggest possible
efforts to ensure that the operating manual is complete, faultless, and up to
date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we
look forward to hearing from you.
Send an e-mail to:
service@wiltec.info or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in
our online shop via: https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
To return orders for exchange, repair, or other purposes, please use the
following address.
Attention! To allow for a smooth execution of your complaint or return,
it is important to contact our customer service team before returning the
goods.
Returns Department
Wilted Waldinger Technik GmbH
Kingsdene 28
52249 Eschweiler
E-mail: service@wiltec.info
Tel: +49 2403 55592–0
Fax: +49 2403 55592–15
Introduction
Thank you for purchasing this quality product. To minimize the risk of injury
we urge that our clients take some basic safety precautions when using this
device. Please read the operation instructions carefully and make sure you
have understood its content.
Keep these operation instructions safe.
Safety instructions
- If possible, only use the hole cutter in stationary machines, e.g., on upright drilling machines.
- Keep your work area tidy and well lit. Untidy and poorly lit work areas increase the risk of accidents.
- Only operate with a suitable drill bit.
- Wear appropriate protective equipment, especially safety goggles, during use.
- Keep your hands away from the moving parts and the blades! Risk of injury!
- Make sure that the workpiece is firmly clamped. Loosening of the workpiece by the hole cutter can cause damage to property and personal injury.
- Before each use, check the blades of the hole cutter for damage, wear, and correct attachment. Do not use the cutter if any parts are damaged or loose.
- Only use the hole cutter for its intended purpose. Improper use can result in damage to property and personal injury.
- Do not use the hole cutter without a protection cowl.
- Always operate the hole cutter with an appropriate pressure. Excessive cutting pressure can damage the cutter bar.
Attaching the knives to the hole cutter
Adjust the cutting knife holders with the supplied hexagonal wrench so that
the cutting knives have the desired dimension. The inside edge of the holders
should match the corresponding scale on the arm.
It is important that the alignment of the cutting knives is correct.
Operation
- When the knives are correctly adjusted and the holders perfectly secured, push the spindle through the hole in the protection cowl.
- Slide the pressure spring onto the protruding spindle.
- Screw the wing nut onto the threaded end of the spindle as shown so that the assembly has a tight fit.
- Attach the assembly to a suitable variable speed hand drill and ensure that the spindle is properly secured. Select a speed according to the “Cutting speed” table.
- Approach the complete assembly very carefully to the workpiece, switch on, and let the pilot drill start working.
- The protection cowl comes into contact with the workpiece quickly, so make sure that it is square. Push the spindle in further, but do not force it. Let the cutters come into contact with the workpiece very gently.
Caution! If the cutters get caught, the tool could be torn out of your grip.
Note! The cutting depth can be adjusted via the function on the hand drill.
| № | Name |
|---|---|
| 1 | Step 1 |
| 2 | Step 2 |
| 3 | Step 3 |
| 4 | Compression spring |
| 5 | Size graduations |
| № | Explanation |
|---|---|
| 1 | Adjust cutting thickness (left hand thread) |
| 2 | Pilot drill |
| 3 | Protection cowl prevents chips from flying and collects dust |
Information on the cutting process
Please note that it is possible to cut material up to a thickness of 34 mm.
However, this could cause damage to the edge of the hole in the material to be
cut, as the holders of the cutting blade would create score marks on the
surface. It is therefore preferable to limit the cutting thickness to 30 mm.
If it is possible to cut from both sides of the workpiece, the maximum
thickness that can be cut is 68 mm (or 60 mm if scoring of the workpiece is
not a problem). To do this, first cut from one side as described and then use
an 8 mm drill. Drill the pilot hole through the remaining thickness and then
very carefully cut out from the back of the workpiece. Make sure that the
pilot drill of the cutter almost enters the previously drilled pilot hole.
Cutting speed
| Hole diameter (㎜) | Drill speed (r⁄min) |
|---|---|
| 40–49 | 800 |
| 50–69 | 600 |
| 70–89 | 400 |
| 90–119 | 200 |
| 120–180 | 100 |
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even
in part, of this instruction manual require the written permission of Wilted
Waldinger Technik GmbH.
https://www.XPOtool.com
Item 63255-63257
The Tool Experts
References
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