BLASTRAC 2-48DS Shot Blaster Owner’s Manual
- June 10, 2024
- BLASTRAC
Table of Contents
BLASTRAC 2-48DS Shot Blaster
Product Information
The Service Manual 2-48DS Version 3.2 is a manual for the maintenance and repair of a Blastrac shot blaster machine. The manual contains information on the initial inspection, recurring inspections, and maintenance logs. It also includes a list of spare parts with their corresponding part numbers and descriptions.
Product Usage Instructions
- Before initial operation, inspect the machine thoroughly and record the findings in the inspection comments section of the manual. Include the date of initial operation, serial number, and year of manufacture.
- Recurring inspections should be performed regularly and logged in the maintenance log section of the manual. Record the date and hour counter reading, findings, repairs/cleaning performed, and test results. These inspections should be carried out by a competent person.
- Refer to the spare parts list in Fig. 01-05 to identify the part number and description of any needed replacement parts.
- Contact Blastrac or HQV for spare parts and provide the part number from the spare parts list.
Inspection comments
Recurring inspections / maintenance log
Spare parts
| Item | Blastrac PN | HQV PN | Description | Qty. |
|---|---|---|---|---|
| 1 | E02211 | 535109601 | Blast housing 2-48DS | 1 |
| 2 | E02311 | 533278801 | Rear liner 500 LH | 1 |
| 3 | E02312 | 533276701 | Rear liner 500 RH | 1 |
| 4 | E02223 | 533232501 | Top liner | 2 |
| 5 | E02224 | 533227301 | Inner liner | 2 |
| 6 | E02225 | 533223401 | Side liner | 2 |
| 7 | E02220 | 533379101 | Rebound side liner LH | 1 |
| 8 | E02221 | 533355701 | Rebound side liner RH | 1 |
| 9 | E02222 | 533294701 | Rebound top liner | 1 |
| 10 | E02219 | 533329801 | Rebound bottom liner | 1 |
| 11 | E07145 | 533295801 | Front liner LH | 1 |
| 12 | E07147 | 533539601 | Front cover LH | 1 |
| 13 | E07146 | 533356601 | Front liner RH | 1 |
| 14 | E07148 | 533739201 | Front cover RH | 1 |
| 15 | RB100A- 25 | – | Liner fixing block | 4 |
| 16 | E08551 | 533589301 | Cage mount plate | 2 |
| Item | Blastrac PN | HQV PN | Description | Qty. |
|---|---|---|---|---|
| 1 | E02236 | 533117801 | Separator 2-48DS | 1 |
| 2 | E02237 | 533322501 | Cover plate | 1 |
| 3 | E02238 | 533420301 | Horizontal adjuster | 1 |
| 4 | E02239 | 533375801 | Vertical adjuster | 1 |
| 5 | E02240 | 533252701 | Top fix plate | 4 |
| 6 | 970385 | 533170201 | Mount plate | 5 |
| 7 | E02226 | 533152101 | Deflector | 1 |
| 8 | E02241 | 533256101 | Separator tray | 2 |
| 9 | 001084 | 534391301 | Clamp | 4 |
| 10 | E02321 | 533338401 | Airflow adjuster | 2 |
| Item | Blastrac PN | HQV PN | Description | Qty. |
|---|---|---|---|---|
| 1 | E02235 | 535232901 | Rebound plenum | 1 |
| 2 | E02229 | 535251901 | Swivel bracket | 1 |
| 3 | E02253 | 534313001 | Tapered roller bearing | 2 |
| 4 | E02232 | 534314501 | Bearing cover plate | 1 |
| 5 | E02230 | 535166601 | Drive wheel bracket | 1 |
| 6 | 976682 | 531474201 | Bearing | 2 |
| 7 | 476405 | 534907101 | Traction wheel | 1 |
| 8 | 978362 | 534528801 | Drive Wheel shaft | 1 |
| 9 | E02251 | 534524301 | Drive wheel motor | 1 |
| 10 | 488551 | 534642001 | Rear retainer hub | 1 |
| 11 | 477631 | 534640601 | Idler sprocket | 1 |
| 12 | E20282 | 546615201 | SPROCKET SHOTBLASTER | 1 |
| 13 | 478198 | 533256401 | quick release pin | 1 |
| 14 | E02320 | 534529901 | Drive motor sprocket | 1 |
| 15 | E02227 | 535148201 | Chain guard | 1 |
| 16 | E02228 | 535247701 | Steering handle | 1 |
| 17 | E02260 | 535152601 | Control box top plate | 1 |
| 18 | E02259 | 535152301 | Control box | 1 |
| 19 | 454796 | 534668101 | Limit switch | 1 |
| 20 | 453290 | 534612901 | Handle grip | 1 |
| 21 | E02327 | 535251701 | Switch lever | 1 |
| 22 | E02256 | 534775001 | Pression gas spring | 1 |
| 23 | E02335 | 534929601 | V-ring seal | 1 |
| 24 | E02336 | 534929701 | V-ring seal | 1 |
| 25 | E02318 | 535242201 | Side frame LH | 1 |
| 26 | E02319 | 535242301 | Side frame RH | 1 |
| 27 | E00867 | 533850701 | switch | 2 |
| 28 | E00866 | 533613001 | Potentiometer | 1 |
| Item | Blastrac PN | HQV PN | Description | Qty. |
|---|---|---|---|---|
| 1 | E02243 | 534385001 | Castor bracket lever | 2 |
| 2 | E02242 | 535231801 | Real castor bracket | 2 |
| 3 | E02244 | 535202101 | Lever | 4 |
| 4 | E02339 | 534364101 | Bracket lever pin | 8 |
| 5 | E02340 | 534664101 | Lever pin | 4 |
| 6 | E02341 | 534636201 | Housing pin | 4 |
| 7 | E02270 | 534942001 | Wheel pin | 2 |
| 8 | E02342 | 534424901 | Cylinder pin | 4 |
| 9 | E02247 | 533336501 | Idler wheel | 4 |
| 10 | E02337 | 534775101 | Gas spring 4000N | 4 |
| Item | Blastrac PN | HQV PN | Description | Qty. | |
|---|---|---|---|---|---|
| 1 | E02317 | 533367901 | Cage clamp plate | 2 | |
| 2 | 493966 | 534379901 | Cage clamp | 4 | |
| 3 | 500- 1010 | 533147101 | Control cage | 2 | |
| 4 | BE0665 | 534624901 | M12x50 Hax sockethead cap |
2
5| | –| M12 Spring lock washer| | 2
6| BE0042| 533836901| M12 Heavy Washer| | 2
7| 600- 1015| 533264301| Impeller| | 2
8| 500- 1005| 533440901| Blades (set of 6)| | 2
9| 500- 1025| 534340401| Blastwheel| | 2
10| 222- 2265| 533017101| Taper lock adapter| |
2
11| E00718| 533259701| Taper lock| | 2
12| E02314| 533211201| Felt seal| | 2
13| E02313| 533299901| Felt seal ring| | 2
14| E00793| 533665801| Bearing unit 2-45DE| | 2
15| E02234| 535104601| Belt guard bottom plate| | 2
16| RB165/5| 534892201| Taper lock| | 2
17| E02036| 533222501| Pulley (60Hz machine)| 60Hz|
2
RB165/4| 533287601| Pulley (50Hz machine)| 50HZ| 2
18| E02019| 533430001| HTD belt| | 2
19| E02233| 534321801| Belt guard| | 2
20| RB165/2| 533287501| Pulley| | 2
21| E02018| 533089001| Taper lock| | 2
22| E02216| 535212901| Motor bracket| | 2
23| E02009| 533334901| Blast motor fill-up plate| |
2
24| E02006| 534330501| Blast motor| | 2
25| E08553| 535108901| Blade removal tool| | 1
| Item | Blastrac PN | HQV PN | Description | Qty. |
|---|---|---|---|---|
| 1 | RB117 | 531457301 | Magnet | 5 |
| 2 | RB118A | 531457401 | Magnet | 2 |
| 3 | E02254 | 533332701 | Front & rear brush | 1 |
| 4 | E02331 | 533225201 | Side brush | 2 |
| 5 | E02328 | 535179901 | Flow bar | 1 |
| 6 | E02329 | 533294801 | Rear seal rubber | 1 |
| 7 | E02330 | 534295601 | Airflow adjuster | 1 |
| Item | Blastrac PN | HQV PN | Description | Qty. |
|---|---|---|---|---|
| 1 | B21295 | 533406601 | Magnetic valve assy | 1 |
| 2 | B21295R | 533437701 | Magnetic valve assy | 1 |
| 3 | 970192 | 533910601 | Feed spout | 2 |
| 4 | E02261 | 534410001 | Control cable bracket | 1 |
| 5 | B20521 | 534028801 | Pivot | 2 |
| 6 | E01524 | 533215401 | Control cable | 1 |
| 7 | E02263 | 533352001 | Control cable | 1 |
| 8 | E02258 | 535152901 | Cable control unit plate | 1 |
| 9 | B20519 | 533839501 | Cable control unit | 2 |
CONTACT
BLASTRAC POLAND
- Address: SALES & SERVICE CENTRE Golina, ul. Dworcowa 47E 63-200 Jarocin
- Tel.: +48 (0)62 740-41-50
- Fax: +48(0)62 740-41-51
- Email: info@blastrac.pl
- WWW.BLASTRAC.PL
BLASTRAC GERMANY
- Address: SALES & SERVICE CENTRE Richard-Byrd-Str. 15 50829 Köln
- Tel.: +49 (0) 221 709032-0
- Fax: +49 (0) 221 709032-22
- Email: info@blastrac.de
- WWW.BLASTRAC.DE
BLASTRAC UNITED KINGDOM
- Address: SALES & SERVICE CENTRE Unit 2a, Outgang Lane, Dinnington Sheffield, South Yorkshire GB – S25 3QU
- Tel.: +44 (0) 1909 / 569 118 Fax: + 44 (0) 1909 / 567 570
- Email: info@blastrac.co.uk
- WWW.BLASTRAC.CO.UK
BLASTRAC NORDIC
- Address: SALES & SERVICE CENTRE Lekstorps Industriväg 13D, 443 41, Gråbo Sweden
- Tel.: +46 (0) 31 30 333 55
- Email: info@blastrac.se
- WWW.BLASTRAC.SE
References
- BLASTRAC.AE
- BLASTRAC.CO.UK
- Blastrac Europe | Equipment and Tools for Surface Preparation
- Blastrac Europe | Equipment and Tools for Surface Preparation
- BLASTRAC.DE
- BLASTRAC.ES
- BLASTRAC.EU
- Blastrac Europe | Equipment and Tools for Surface Preparation
- BLASTRAC.FR
- FRANCE - Blastrac
- Blastrac Europe | Equipment and Tools for Surface Preparation
- BLASTRAC.IT
- ITALIA - Blastrac
- BLASTRAC.PL
- POLAND - Blastrac
- BLASTRAC.SE
- NORDIC - Blastrac