AUGA VarioFlow E Move Water Pond Pump Instruction Manual

: June 4, 2024
: AUGA

Table of Contents

Specifications
Pictures
**** Safety instructions
Commissioning the pump when installing in water (figures 1, 6 and 8).
**** Commissioning the pump in dry installation conditions: (figures 2,
Operating pump (figure 5):
Maintenance
**** Time intervals:
Dismantling: (figure 7)
Assembly: (figure 7)
Parts list: (figure 7)
Winter period
Guarantee certificate
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Pond pump
VarioFlow E

Operation instructions
www.auga.nl

Thank you for purchasing this product and wish you lots of water fun.

Specifications

VarioFlow®| Volt/Hz| P1 Watt| H.max m| Q l/h| in m| **
Ø mm| in inch| Ø mm| Ø mm| Art.no.**
---|---|---|---|---|---|---|---|---|---|---
E-10| 230 / 50| 5-80| 5,0| 0-9800| 10-1,5| 8| 1½”| 25-32-40| 40| 102115
E-20| 230 / 50| 5-160| 5,3| 0-20000| 10-1,5| 8| 2″| 32-40-50| 50| 102125
E-30| 230 / 50| 5-285| 7,0| 0-29500| 10-1,5| 8| 2″| 32-40-50| 50| 102135

Declaration of Conformity
We,
AUGA
Winkelskamp 13
7255 PZ Hengelo (GLD)
The Netherlands

Hereby declare that:
Product name : VarioFlow E- series
Model no. : VarioFlow E10, E20 and E30

Is in conformity with the LVD Directive (2014/35/EU) and the EMC Directive (2014/30/EU) and we declare the compliance with the following standard(s):
Harmonized standards applied:

LVD| EN 60335-1:2012 + A11:2014
EN 60335-2-41:2010
---|---
EMC| EN 55014-1:2017
EN 55014-2:2015
EN 61000-3-2:2019
EN 61000-3-3:2013/A1″2019

Hengelo, 30 November 2020

Manager/director
AUGA

Pictures

WARNING!
This pump is fitted with a permanent magnet. The magnetic field can disrupt pacemakers, interfere with electric/electronic components and erase data from data carriers. Persons fitted with pacemakers must keep a safe distance of at least 1m from the pump.
Persons who have not read and understood the operating instructions should not use the pump!
This device is not intended for use by persons or children with impaired physical, sensory or intellectual impairments, or if lacking in experience and/or know-how, unless they are under supervision or have been trained in the use of the device by a person responsible for their safety. Children should be supervised to ensure that they do not play with the device.

Design:

Efficient, multifunctional pump with a 6-pole, 3-phase, brush-free permanent magnetic motor with high efficiency and long lifespan.
Pump axle and bearings made of top quality ceramics for resistance to wear-and-tear.
Built-in single chip micro-computer with various safeguards to prevent problems such as: running dry, overheating, overuse, etc.
Motor made of poured synthetic resin (IP X8)
External operating panel with buttons and digital display, suitable for step-free alteration of capacity and power usage.

Uses:

VarioFlow-E pumps are suitable for transporting fresh water, without chemical additives, for circulation filter systems, ornamental waterways, waterfalls and fountains.
Before carrying out any work to the pump and/or pond or other system to which the pump is connected, remove the pump plug from the electrical socket and other other connected devices.
Do not use the pump when there are people in the water! (Isolate the pump from the mains network).

Uses: garden ponds, fish ponds, fountains, patio fountains (see figures 1+2)

Caution: May only be used in garden ponds and the corresponding protection zone if the installation fulfils the prevailing guidelines. In the event of any doubts, please consult an electrician.
For technical information on the pump, see the nameplate or the table on page 2.
Before carrying out any work to the pump and/or pond or other system to which the pump is connected, remove the pump plug from the electrical socket and other connected devices.
Do not use the pump when there are people in the water! (Isolate the pump from the mains network).
Observe the safety instructions.

Uses:

Swimming lake or swimming pool (if people use the water!) (see image 3)
Caution:
This pump may only be used out of the water; it must be installed a minimum of 2 metres from the pool, according to the instructions!

The pump is suitable for use in installations and spaces in line with DIN VDE 0100 parts 702 and 737, if the set-up guidelines DIN VDE 0100 and the manufacturer’s instructions (for assembly and operations) have been followed.
If you are to install these pumps in swimming lakes/pools, you must adhere to the following norms: DIN EN 13451 part 1 to part 8 and DIN VDE 0100 part 702 and part 737.

The following instructions must be followed: (see figure 3)

Create a shaft and a platform for the pump, a min. of 2 cm from the water’s edge.
Protect the shaft with a cover. · In order to protect the pump from flooding, you must create a runoff in the shaft so that excess water can drain into the garden, sewers, etc. If this is not possible, a submersible pump with a float must be used in order to provide a flooding safeguard.
Secure the pump to the platform with screws.
In the suction pipes to the pump, install a metal “M” coupling sleeve to the connection in the equipotential connector from the lake/swimming pool installation!
In the event of any doubts, please consult an electrician.
See also “dry installation”.
Observe the safety instructions.

**** Safety instructions

Warning! This pump may only be used if the electrical system meets relevant statutory requirements. If in doubt, consult a qualified installer.
The pump may only be connected to a system with a ground-fault circuit interrupter (30mA) and earthed power outlet.
The mains voltage and current type must match the information on the nameplate or table on page 2.
Place the power outlet in a moisture-free area, at least 2m from the water’s edge (see image 1.)
Check the power cord, plug and VarioFlow-E Control panel for damage before using the pump.
Important: if damaged, do not use the mains cable, engine housing or operating panel.
Repair is not possible since the cable is moulded into the motor and is therefore not replaceable.
Do not move or suspend the pump by the power cord.
Keep the plug dry. To prevent water from running from the cord to the plug, suspend the cord in a U-shape. (see figure 4.)
Hang the controller in a well-ventilated place that is protected from direct sunlight and moisture/rain. The back wall must not be made of easily inflammable material. (Pic 9)
When working on the pump, always unplug from the electrical outlet to cut off the power supply.
The pump may only be used if it has an adequate supply of water.
The pump may only be used for pumping fresh water, without any chemical additives or other aggressive components, with a maximum temperature of 35°C.

Commissioning the pump when installing in water (figures 1, 6 and 8).

**

Important: Do not run the pump dry as this may damage the pump.

Place the pump in the water to fill it up.
To avoid unnecessary contamination, place the pump on solid stone tiles to prevent it from standing in and ingesting sludge.
Make sure that the water is at least 10cm deep to prevent the pump from sucking air.
Maximum immersion depth of the pump is 2 m under water. · Place the pump housing in the appropriate position and assemble the accessories on the cable connection to the pump.
Plug the male power plug (4-pin) of the power cord into the control panel’s 4-pin (4-pin) female plug. Make sure that the O-ring of the male plug (4-pin) is in place. Screw the nut tightly.
Place the control panel in a ventilated place, a non-combustible substrate and protected from direct sunlight and moisture.
Start the pump by inserting the plug into the socket and using the VarioFlow-E control panel (see Operating pump) to turn it on

Care should be taken to protect the pump from frost and freezing.

**** Commissioning the pump in dry installation conditions: (figures 2,

3, 6 and 8)

The pump can also be installed out of the water.

Remove the pump suction basket.
Place the pump underwater next to the pond so that water can flow into the pump (the pump will not suck in water of its own accord).
Put the pump housing in the right position and connect a suction hose/pipe (Z) and pressure hose/pipe (D) to the pump and ensure they are air and watertight.
In order to use the pump, the suction hose/pipe (Z) must have been filled with water.
Plug the male power plug (4-pin) of the power cord into the control panel’s 4-pin (4-pin) female plug. Make sure that the O-ring of the male plug (4-pin) is in place. Screw the nut tightly.
Place the control panel in a ventilated place, a non-combustible substrate and protected from direct sunlight and moisture.
Start the pump by inserting the plug into the socket and using the VarioFlow-E control panel (see Operating pump) to turn it on
Tip: to protect the pump against contamination, the suction side must be fitted with a pre-filter.
Care should be taken to protect the pump from frost and freezing.

Operating pump (figure 5):

The pump is controlled using the VarioFlow control panel.
a. Display for:
• Reading off steps 0-100, the revolutions are increased by pressing on (c) and reduced by pressing button (d)
• Reading off power usage after setting revolutions (visible a few seconds after setting)
b. Button for switching pump on and off.
c. Button for increasing capacity.
d. Button for reducing capacity. The pump will revert to the last setting if it is turned off and then on again.

Attention: Don’t push with quick-frequency on the buttons, it results in error-data on digital display. In case it happens, disconnect the plug from the main and plug in again for automatic reset. Hold the button pushed-in permanent , for increasing or decreasing the capacity of the pump.

Maintenance

To ensure a long life and problem-free operation, we recommend that you maintain and clean your pump regularly. Maintenance work can be carried out by anyone with very little effort, see also assembly/dismantling.

**** Time intervals:

In the beginning, you can check that the pump is working properly every day. Clean the pump as set out above.
The regularity with which you clean the pump depends on the extent to which the water is contaminated.

Check during maintenance to see if there has been any wear and tear or if parts are worn or damaged. Replace any parts that are worn or damaged. Check the list of replacement parts for this purpose.
Important: If you have hard water in your area, it is useful to regularly clean the rotor (5) and the interior of the motor (9).

Dismantling: (figure 7)

Follow the safety instructions.
Remove the plug from the socket.
Take the suction basket (2 if present) out of the pump housing (3).
Remove the screws (12) from the non-return ring (11).
Take the entire pump (9) and the pump housing (3) out of the shaft (10).
Remove the pump housing screws (8).
Take the pump housing (3) off the motor housing (9).
Take the rotor (5) out of the motor (9).
WARNING: The magnetic field of the rotor (3) is very powerful and it will want to spring back into the motor (9); you could be injured if you do not pay attention!
Pay attention to the o-ring (4).
Clean all parts with clean water and a soft sponge.
Replace broken/damaged parts.

Assembly: (figure 7)

Put the rotor (5) back into the motor (9).
WARNING: the magnet is very powerful and it will jump back into the motor with some force. You could be injured if you do not pay attention!
Replace the o-ring (4) and check to ensure this is positioned properly.
Check to ensure that the rotor (5) can turn around.
Replace the pump housing (3) on the motor (9) and then secure evenly using the pumping house screws (8).
Place the motor (9) with the pump housing (3) back into the shaft (10).
Replace the non-return ring (11) and fix them in place using the screws (12).
Place the suction basket (2) back on the pump housing (3) if the suction basket (2) is being used.
Once everything is assembled, the pump can be switched on again.

Parts list: (figure 7)

Provide the drawing number, the description and the pump type when ordering.

No.	Description	No	Description
1	Logo plate	11	Non-return ring
2	Suction basket	12	Screws
3	Pump housing	13	VarioFlowControl panel
4	O-ring	14	Hose fitting seal
5	Rotor	15	Hose fitting
6	Bearing	16	Nut
7	Bearing holder	17	Adhesive connection seal
8	Pump housing screws	18	Adhesive connection
9	Motor	19	Rubber foot
10	Foot

Parts that can be ordered from your dealer.

Winter period

Protect the pump against freezing during winter; if necessary, pump the water out of the system or remove the pump from the water.
Clean the pump as described earlier, before putting it in storage.
Place the pump in a water container at a frost-free location to prevent the rubber seals from drying out.

Removal and storage of waste
All household electrical appliances must be disposed of in accordance with EU directives. The product may not be disposed of with the normal household waste, but should be collected separately. You are personally responsible for bringing the device to a designated landfill site. It must be dismantled and processed in an environmentally-friendly manner. More information on local landfill sites can be obtained from the municipality in which you live.

Warranty conditions
The pump is covered by a 36-month warranty from the date of purchase. Please keep the receipt for future reference. Within the period specified, repair or replacement of damage caused as a result of manufacturing and/or material defect will be free of charge. Rotor, normal wear and tear, dry running, operating errors, scale, lack of maintenance, freezing, improper repairs and damage caused by improper use are not covered by the warranty. Any modification or alteration of the pump, such as shortening the power cord or cutting the plug off, will render the warranty null and void. The supplier is not liable for consequential damage arising from pump failure or misuse. For warranty claims, take the product, the product warranty and receipt to the retailer.

Security and error messages
The built-in protection switches the pump off in case of faults and will indicate a fault code on the display of the controller.

Error code:	Cause:	Solution:
Single digit	Pump does not work	Remove mains plug from socket, wait until

display on controller is off.
Plug the plug back into the socket and start the pump.
0.00E+00| Low water security| There is not enough water supply to the pump, determine the cause and solve it. Remove the plug from the socket. Check the water level – contamination of the suction strainer or pipes. When the problem has been solved, plug in the mains plug and start the pump.
0.00E+00| Overload protection (Amperage)| Remove plug from socket, wait until display on controller is off. Plug the mains plug back into the socket and start the pump.
0.00E+00| Phase failure, bad or defective cable connection| Check the plug coupling, power cable and plug for possible damage, do not repair any damage yourself, contact your supplier.
0.00E+00| Rotor lock protection| Check if the rotor / pump impeller is blocked by dirt particles. Remove the plug from the socket and wait until the display on the controller is off. Clean the rotor / pump impeller. See disassembly and assembly.
Put the plug in the socket and start the pump.
0.00E+00| Overvoltage protection| The mains voltage present at the socket must be in accordance with the required pump voltage (see pump label).
Consult the installer.
0.00E+00| Low voltage protection| The mains voltage present at the socket must correspond to the required pump voltage (see pump nameplate).
Consult installer.

If the cause of the fault is unclear – or cannot be remedied -, please contact your pump supplier. Do not use the pump again!
The house voltage and voltage at socket of the pump must be checked by a recognized electrical installer.