GBC Ultra Ultra MP StreamPunch Instruction Manual

Ultra Ultra MP Stream Punch

Instruction Manual

Please read these instructions carefully and keep them in a safe place for future reference.

SAFETY INSTRUCTIONS

THE SAFETY OF YOU AND OTHERS IS VERY IMPORTANT TO GBC. IMPORTANT SAFETY MESSAGES AND INFORMATION ARE CONTAINED IN  THIS MANUAL AS WELL AS ON THE MACHINE ITSELF. PLEASE MAKE SURE YOU CAREFULLY READ AND UNDERSTAND ALL OF THESE BEFORE  OPERATING THE MACHINE.
**** THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS OPERATION INSTRUCTIONS MANUAL. THIS SYMBOL INDICATES A  POTENTIAL PERSONAL SAFETY HAZARD THAT COULD HURT YOU OR OTHERS.
THE FOLLOWING PICTORIAL IS FOUND ON THE STREAMPUNCH ULTRA:
This safety symbol means that you might get seriously hurt or killed if you open the product and expose yourself to hazardous voltage.
NEVER remove the screwed on covers.
ALWAYS refer service requirements to qualified service personnel.

Important safeguards

• Use the StreamPunch Ultra only for its intended purpose of punching paper and covers according to the indicated specifications.

• Retain this Operation Instructions manual for future use.
  CAUTION: THE PRINTER ON/OFF SWITCH DOES NOT CUT OFF POWER FROM THE PUNCH.

• The StreamPunch Ultra must be connected to a supply voltage corresponding to the electrical rating of the machine operation instructions (also listed on the serial  number label).

• The grounding plug is a safety feature and will only fit into the proper grounding-type power outlet. If you are unable to insert the plug into an outlet, contact a qualified  electrician to have a suitable outlet installed.

• Do not alter the plug on the end of the cord set (if provided) of the StreamPunch Ultra. It is provided for your safety.

• Unplug the StreamPunch Ultra before moving the machine or whenever the machine is not in use for an extended period of time.

• Do not operate the StreamPunch Ultra if the machine has a damaged power supply cord or plug. Do not operate the machine after any malfunction. Do not operate the  machine in case of liquid spills, or if the machine has been damaged in any other way.

• Do not overload electrical outlets beyond their capacity. To do so may result in fire or electrical shock.

Safety messages

MAIN CORDSET SELECTION
(THE FOLLOWING NOTE ONLY APPLIES ONLY TO THE UNITS RATED 230V 50Hz, AND LOCATED IN THE EUROPEAN UNION)
CAUTION: WHEN CHOOSING A DETACHABLE LINE CORD FOR USE WITH YOUR STREAMPUNCH ULTRA, ALWAYS FOLLOW THE FOLLOWING PRECAUTIONS
The cord set consists of three parts: the attachment plug, the cord and the appliance inlet. Each of these components must have European regulatory safety approvals.
The following minimum electrical ratings for the specific cord set are published for safety purposes.

DO NOT USE CORDSETS THAT DO NOT MEET THE FOLLOWING MINIMUM ELECTRICAL REQUIREMENTS.
PLUG: 3 amperes, 250 volts, 50/60 Hz, Class 1, 3 conductor, European safety approved.
CORD: Type H05VV-F3G0.75, Harmonized (< HAR >). The “< >” symbols indicate cord approved according to appropriate European standard (NOTE: “HAR” may be substituted for approval mark of European safety agency that approved the cord. An example would be “< VDE >”).
APPLIANCE CONNECTOR: 3 amperes, 250 volts, 50/60 Hz, European safety approved, Type IEC 320. The cord set shall not exceed 3 meters in length. A cord set with  component electrical ratings greater than the minimum specified electrical ratings may be substituted.

FCC NOTE
(THE FOLLOWING NOTE ONLY APPLIES TO THE UNITS RATED 115V 60Hz.)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide  reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the Operation Manual, may cause harmful interference with radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.
CAN ICES-3 (A)/NMB-3(A)
CAUTION: ANY MODIFICATIONS MADE TO THIS DEVICE THAT ARE NOT APPROVED BY GBC MAY VOID THE AUTHOIRITY GRANTED TO THE  USER BY THE FCC AND/OR INDUSTRY CANADA TO OPERATE THIS EQUIPMENT.

Service, Stream Punch Ultra

Do not attempt to service your StreamPunch Ultra yourself. Contact an authorized service representative for any required repairs or major maintenance for your StreamPunch Ultra.
DO NOT REMOVE THE MACHINE’S COVER.
There are NO user-serviceable parts inside the machine in order to avoid potential personal injury and/or damage to property or the machine itself.

Service, Diesets
Every diesel is thoroughly oiled at the factory prior to shipping. During normal use this oil will be exhausted and should be replaced. As part of regular maintenance, each diesel should be oiled.
See Section 8 StreamPunch Ultra Diesel Manual for instructions on servicing the Dieses.

INTRODUCTION

Thank you for purchasing the StreamPunch Ultra. It is a versatile production system that will enable you to punch documents for a variety of binding styles by means of a  simple die change. It has also been designed for easy operation.
The StreamPunch Ultra is an innovative solution for punching paper and offers the following design features:

• Quick-change die sets that can be interchanged without any tools.
• All StreamPunch Ultra die sets include an Identification Label providing the user with the hole pattern and name.
• Convenient storage area for two extra Die Sets.

Duty Cycle and Product Positioning
The GBC StreamPunch Ultra provides a flexible, cost effective punching solution for light to medium level punching production environments. It is designed for production  print users that typically punch their documents at an average of 20-30% of their overall workflow. For customers that run continuous punching for long runs of over 4 hours, performance may vary or degrade due to a wide range of media weights and environmental conditions that can occur.
AMPV – Nominal 600,000 average monthly print volume (A4/letter), assuming volume is split 50/50 between punch and bypass (300,000 punch and 300,000 bypass).
Maximum Recommended Monthly Volume – The maximum recommended monthly punch volume should NOT exceed 400,000.
Maximum Punch Duty Cycle – In addition to the aforementioned conditions, no more than 2 sheets of 300gsm per 5 sheets of 75gsm should be punched. The heaviest paper  stocks are typically used as only the front and back covers of the bound book application.

Operating Die Set Supplies
Dies are considered consumables and when worn, must be replaced since sharpening is not possible.
Each die set has a 90-day warranty from the date of purchase. The warranty is void if the die is used beyond its specifications.
Punch die life will be maximized if oiled every 100,000 punch cycles (see Diesel Service for details)
Die sets have an expected use life of 750,000 punches using 20 lb/75 gem paper. This is a minimum life expectation only. Die life is NOT guaranteed due to a wide range of  media weights and environmental conditions that the dies may endure. If you are going to be punching extended runs that exceed the die use life, it is strongly recommended  that you have sufficient numbers of the appropriate die sets on hand to continue with minimal downtime.

QUICK START GUIDE

StreamPunch Ultra must be connected to AC power to enable any feature of the machine. Below are three modes of operation of StreamPunch Ultra.

1. Bypass Mode:
   This operation will allow paper to pass through the StreamPunch Ultra without being punched.
   This is the default mode of operation for StreamPunch Ultra.
   Make sure the Punch Icon is not selected in the printer’s User Interface.

2. Single Punch Mode:
   This operation will punch the trail edge of all sheets that pass through the StreamPunch Ultra.
   Step 1: A properly configured die set must be inserted before running punch mode. See section 4.A for details on Die set changes and follow the labels on the die set for configuration.
   Step 2: Before starting a print job select the Punch (Single Punch) icon to enable punching.
   StreamPunch Ultra will now function in Single Punch mode.

3. Double Punch Mode:
   This operation will punch the two rows of holes- One in the middle of the sheet and the other adjacent to the trail edge of all sheets that pass through the StreamPunch Ultra.
   Step 1: A properly configured die set must be inserted before running punch mode. See section 4.A for details on Die set changes and follow the labels on the die set for  configuration.
   Step 2: Before starting a print job select the Double Punch icon to enable punching.
   StreamPunch Ultra will now function in Double Punch mode.Layout of StreamPunch Ultra LCD User Interface

4. Die Set Configuration
   To configure the Die Set for the desired sheet size that is being processed see section 8 – Die Set User Manual.

USER OPERATIONS

A. Interchanging Die Sets:
Are completed without tools and only take seconds to perform
B. Punch Chip Container:
Easy-to-access chip tray for quick chip disposal
C. Die Set Storage:
Holds up to 2 spare Die Sets
D. Punch Bypass:
Short straight-through paper path for unpunched documents
E. Punch Mode Path:
Wide radius turn can support stocks up to 300g/m2 cover

A. Interchanging Die Sets:
Your StreamPunch Ultra offers the convenience of interchangeable die sets, allowing you to economically punch documents for a wide variety of binding styles. Changing the  machine’s die sets is both quick and easy, as the following instructions illustrate:
Note: For advanced Die Set Configuration instructions- See Section 8 Die Set User Manual.
Removing Die Sets from the Machine: The inter-changeable die set slot of the StreamPunch Ultra is located adjacent to the Punch Chip container at the bottom of the punch.
Step 1: Stop the printer/copier.
Step 2: Open the StreamPunch Ultra access door panel.
Step 3: Securely grasp the die lock handle and rotate it in the CCW direction, as indicated in the label near the die lock handle.
This releases the die from the locked position.
Step 4: Slide the die set out until it is fully removed, supporting it with both hands.
Step 5: Properly store the removed Die Set in the Die Set storage area. (keep away from dust, dirt, accidental falls from the edge of counters, etc.).
Step 6: Select the desired Die Set for your new job and slide it into the Die Set slot. Push the Die set firmly until the Die stop feature contacts the round magnet. This is  critical in ensuring the proper position of the die set.
Step 7: Grasp the handle and rotate it in CW direction until the latch is fully engaged, as shown indicated in the label.
WARNING: POSSIBLE PINCH POINT HAZARD. WHEN INSTALLING DIE SETS IN YOUR STREAMPUNCH ULTRA, ALWAYS KEEP FINGERS AND  OTHER BODY PARTS OUT OF THE MACHINE’S DIE SET SLOT AND AWAY FROM ALL AREAS OF THE DIE SET, EXCEPT FOR THE FINGER HOLE IN  THE DIE SET. FAILURE TO FOLLOW THESE PRECAUTIONS MAY RESULT IN INJURY.
Step 8: Close the Access Door Panel.
Step 9: Proceed with your printing and punching job.
Please note that when using a new die some oil will be present around the punched holes on the sheet. After punching 25 to 50 sheets the die will no longer leave oil on the  sheets. It is recommended that a short test print job be run after installing a new die or a die that has recently been oiled.

B. Punch Chip Container:
The Punch Chip Container for your StreamPunch Ultra is located at the front of the machine’s base. The drawer should periodically be pulled out and emptied. The  StreamPunch Ultra uses a sensor to determine when the punch container is full. Once the punch container becomes full the LCD display shows “Chip Tray Full” message  and a message also appear on the printers user interface screen.

C. Paper Clearing:

When paper is jammed in the paper path of StreamPunch Ultra the LCD display shows the area where a sheet(s) is jammed.

inside, reach and remove the jammed paper. To  close the paper guide, raise the handle to unlatch the mechanism and firmly close it.
| If paper is jammed in Zone 2, move the door to the right, reach in and remove the jammed paper.
| If paper is jammed in Zone 3, press the top lever while holding the bottom lever. This will unlatch the chute; continue to open the chute until it reached the magnet on the right side. Reach in and remove the paper. To return the chute to the closed position, move it back in the opposite direction until the latch mechanism is activated.
| If paper is jammed in Zone 5, unlatch the chute, reach in and remove any jammed paper.
| If paper is jammed in Zone 6, move the door to the left, reach in and remove the jammed paper.
| Before uninstalling the die set, ensure Zone 3 and 5 are cleared of any jammed paper. If there is no paper found in  Zone 3 and 5, then uninstall the die set to remove any jammed paper. (see Section 4. Changing the Interchangeable die sets)

USER DISPLAY

Located on the front of the StreamPunch Ultra is a user interactive LCD panel that provides Messages; Settings and Information relating to the functions of the punch unit.

LCD Panel Overview

Messages on the LCD Panel

1. Ready Bypass
   StreamPunch Ultra is ready to bypass, sheets will not be punched.

2. Ready Single Punch
   StreamPunch Ultra is ready to process a punch job, all sheets through the unit will be punched.

3. Ready Double Punch
   StreamPunch Ultra is ready to process a punch job, all sheets through the unit will be punch in the middle of sheet and along trail edge of the sheet.

4. Running Bypass
   This is displayed when Bypass mode is in operation.

5. Running Single Punch
   This is displayed when Single punch mode is in operation.

6. Running Double punch
   This is displayed when Double punch mode is in operation.

7. Chip tray Full
   When the punch container becomes full of waste paper chips, this message will be displayed.

8. Chip tray Out
   When the punch container is removed or not fully inserted into the punch unit, this message will be displayed.

9. Check die
   When the Die Set is removed or not fully inserted into the punch unit, this message will be displayed. When this message is displayed the punch unit will run in Bypass  mode only.

10. Close Door
    When the Front door is open or not completely closed this message will be displayed.

11. Paper jam
    When a sheet of paper becomes jammed within the punch unit, this message is displayed. See the section of this manual titled PAPER CLEARING for instructions on  how to remove a jammed sheet.

Changing the Settings on the LCD panel

1. Backgated Depth Setting
   Backgated is the distance of the punched hole(s) from the trail edge of the sheet. This distance can be adjusted by entering the Settings section (press Up or Down from  the Home screen, and press OK for Settings).
   Pressing Up arrow will increase the Depth of Backgated, and Pressing Down arrow will decrease the Depth of Backgated.

2. Alignment Setting
   Alignment is the distance of the Top punched hole from the side edge of the sheet (viewed from the punch output orientation). This distance can be adjusted by entering the Settings section (press Up or Down arrow from the Home screen, and press OK for Settings). Pressing Up arrow will increase the Alignment position, and Pressing Down arrow will decrease the Alignment position.

3. Clear Cover
   Use this setting to adjust the Backtag depth and Alignment setting for Clear Cover media. Adjusting this offset does not affect the Backgage and Alignment settings of other media types.

4. Language
   The LCD panel can be configured to display one of the following languages: English; Francais; Espanol; Deutsch or Italiano.

5. Units
   The LCD panel can be configured to display units in MM or Inches.

Displaying Information on the LCD Panel

1. Die type
   This is type of die-set currently installed in the punch.

2. Die cycles
   This is the total number of sheets punched with the currently installed die- set.

3. Punch cycles
   This is the total number of punched sheets the system has processed.

4. Firmware
   This displays the current level of firmware of StreamPunch Ultra.

PROBLEM SOLVING

properly plugged into the wall.
Punched holes not aligned with the edge of the paper| Follow instructions on die set labels to properly configure the die for a specific sheet size When punching with paper of 270-300 gsm with grain orientation in the direction of paper flow, paper jams may occur depending on the stiffness  of the media. Using a different, less rigid, cover media may remove the problem.
Sheet jamming repeatedly at die set area.| Remove the die-set, inspect the die throat to see if there is any stuck paper chad.
Check that printed sheets do not have excess curl. Make efforts to reduce curl to the minimum possible. Review the printer manual to reduce this if present.
When punching with paper of 270-300 gsm with grain orientation in the direction of paper flow, paper jams may occur depending on the stiffness of the media. Using a different, less rigid, cover media may remove the problem.
Insert Chip tray message on the LCD interface.| Make sure the Chip tray is fully inserted.

SPECIFICATIONS

Punch Sheet Size and Edge
LEF- Long Edge Fed
SEF- Short Edge Fed
Tab Stock| US Sizes
LTR LEF
LTR SEF
LTR SEF Double Punch
Statement LEF
Legal SEF
Ledger SEF
Ledger SEF Double Punch
ISO sizes
A4 LEF
A4 SEF
A4 SEF Double Punch
A5 LEF
A3 SEF
A3 SEF Double Punch
US Sizes
LTR, with 3,4,5,8 and 10 tabs
Statement, with 3 and 5 tabs
ISO Sizes
A4, with 5 and 10 tabs
A5, with 3 and 5 tabs
Paper Stock
Clear Cover| Plain: 75gsm – 300gsm (20# bond to 110# cover)
Coated: 120gsm – 300gsm (32# bond to 110# cover) 7mil
Bypass mode stock and sizes| Paper sizes and stocks same as printer
Punch Capacity| Single Sheet
Power Supply| 115V, 60Hz, Single Phase
230V, 50Hz, Single Phase
Electrical| Amps and 115V; 3.8A; 60Hz (or)
Frequency 230V; 1.9A; 50Hz
Safety Certification| callus
Dimensions| L: 730mm; W: 445mm; H: 1000mm
L: 29″; W: 17.5″; H: 39.5″
Weight| 96 kg
212 lbs
Shipping Weight| 127 kg
280 lbs.
Manufactured| Assembled in Taiwan

DIE SET USER MANUAL

The die sets for the StreamPunch Ultra are intended to work with multiple paper sizes and sheet feed directions.
In order to accommodate different sheet sizes this die set must be configured to the correct number of punching pins and the die stop must be set to the proper position.  The die label contains information on the common paper punching sizes, for the uncommon sizes please refer to Table 1.

Glossary
LEF- Long Edge Feed- Indicates that the paper is being fed through the machine so that the longer side of the sheet will be punched.
SEF- Short Edge Feed- Indicates that the paper is being fed through the machine so that the shorter side of the sheet will be punched.
Statement (STMT) Paper- 8.5″ X 5.5″ Legal Paper- 8.5″ X 14″ Ledger Paper- 11″ X 17″

Pin Numbering
Die punching pins are numbered sequentially starting from the handle end. Figure 8.1 shows a 47 hole coil die (404757) as an example. All square and round hole die sets follow the same pin numbering format.

To remove punch pins from the StreamPunch Ultra first turn the two Quarter Turn Fasteners counter clockwise to release the pressure bar.
Remove the pressure bar and set aside.

Lift up and remove the desired pins according to Table 8.1. Store pins in the pin storage tray inside front door of machine making sure pins cannot be dropped, damaged or lost while removed.

Replace the pressure bar by lining up dowel pin holes with exposed dowel pins. Hold pressure bar so that it is seats completely over dowel pins and then rotate Quarter Turn  Fasteners clockwise until a click is felt to lock pressure bar in position.
Important! Make sure pressure bar is attached and both Quarter Turn Fasteners are in the locked position prior to inserting the die set into the machine or serious damage  can occur to both the machine and die set.

Pin Removal

| Coil Rind/Oval| Wire 2:1

Rend / Sq.

| Wire 3:1

Rend / Sq.

| 3 Hole 8mm| 3/5/7
Hole 8mm| 2/4
Hole 8mm| 2/4

Hole 6.5mm

| 2/4

Hole SCAN

| VeloBind 11 Hole LTR| VeloBind 12 Hole A4| **Comb Bind| weir Rnd/Sq
---|---|---|---|---|---|---|---|---|---|---|---|---
US Paper Sizes| Pin numbers to be removed based on paper size and orientation
Ricoh Part Number| 404757
404771| 404758
404768| 404759
404769| 404760| 404762| 404763| 404763| 404764| 404765| 404766| 404768| 404770 404772
LTR LEF| 2, 47| 1, 23| 1, 34| NONE| 3H/5H/7H| N/A| N/A| N/A| NONE| N/A| 1, 21| , 34
LTR SEF| 7, 42| NONE| 5, 31| N/A| N/A| N/A| N/A| N/A| N/A| N/A| NONE| N/A
STATEMENT LEF| 7, 42| NONE| 5, 31| N/A| N/A| N/A| N/A| N/A| N/A| N/A| NONE| , 31
LEGAL SEF| 7, 42| NONE| 5, 31| N/A| N/A| N/A| N/A| N/A| N/A| N/A| NONE| , 31
LEDGER SEF| 2, 47| 1, 23| 1, 34| NONE| 3H/5H/7H| N/A| N/A| N/A| NONE| N/A| 1, 21| , 34
9″ x 12″ LEF| 1, 2, 47| 1, 23| 1, 34| NONE| 3H/5H/7H| N/A| N/A| N/A| NONE| N/A| 1, 21| , 34
9″ x 12″ SEF| 6, 7, 42, 43| 3, 21| 5, 31| N/A| N/A| N/A| N/A| N/A| N/A| N/A| 3, 19| , 31
12″ x 18″ SEF| 1, 2, 47| 1, 23| 1, 34| NONE| 3H/5H/7H| N/A| N/A| N/A| NONE| N/A| 1, 21| , 34
| Coil Rind/Oval| Wire 2:1
Rend/Sq.| Wire 3:1
Rend/Sq.| 3 Hole 8mm| 3/5/7
Hole 8mm| 2/4
Hole 8mm| 2/4
Hole 6.5mm| 2/4
Hole SCAN| VeloBind 11 Hole LTR| VeloBind 12 Hole A4| Comb Bind| weir Rend/Sq.
---|---|---|---|---|---|---|---|---|---|---|---|---
ISO Paper Sizes| Pin numbers to be removed based on paper size and orientation
Ricoh Part Number**| 404757| 404758| 404759| 404760| 404762| 404763| 404763| 404764| 404765| 404766| 404768| 404770
| 404771| 404768| 404769| | | | | | | | | 404772
A4 LEF| NONE| NONE| NONE| N/A| N/A| 2H/4H| 2H/4H| NONE| N/A| NONE| NONE| NONE
A4 SEF| 7, 41| 4, 21| 5, 30| N/A| N/A| 1, 4| 1, 4| NONE| N/A| N/A| 4, 19| , 30
A5 LEF| 7, 41| 4, 21| 5, 30| N/A| N/A| 1, 4| 1, 4| NONE| N/A| N/A| 4,19| , 30
A3 SEF| NONE| NONE| NONE| N/A| N/A| 2H/4H| 2H/4H| NONE| N/A| NONE| NONE| NONE
SRA4 LEF| NONE| NONE| NONE| N/A| N/A| 2H/4H| 2H/4H| NONE| N/A| NONE| NONE| NONE
SRA4 SEF| 6, 7, 41, 42| 4, 21| 4, 5, 30, 31| N/A| N/A| 1, 4| 1, 4| NONE| N/A| N/A| 4, 19| , 5, 30, 31
SRA3 SEF| NONE| NONE| NONE| N/A| N/A| 2H/4H| 2H/4H| NONE| N/A| NONE| NONE| NONE

*For Comb Bind 20H configuration pull Pin Number 1

Pin Addition
The process for adding punch pins is the same as pin removal except that pins are added and not removed once the pressure bar is off.
When replacing punch pins make certain that the pins are completely seated against the pin retainer prior to reattaching the pressure bar.

Die Stop Position
On some of the StreamPunch Ultra die sets there is an adjustable die stop which is used to re-center the die set for certain sheet sizes, as shown in Figure 8.7. For die sets  without a die stop knob there is no die stop position adjustment necessary.
For units with a die stop knob, the die stop must be set to the correct position or the punched holes will not be centered on the sheet. The common paper sizes are shown on the die stop handle label below the die stop knob, for the uncommon paper sizes please refer to Table 8.2. Position A is when the arrow on the die stop knob points down  towards the handle and lines up with the lower arrow on the die stop handle label. Position B is when the arrow on the die stop knob points to the side and lines up with the  side arrow on the die stop handle label. (See Figure 8.7)
To change the die stop position first remove the die from the machine and place on a flat stable surface. While holding the die in a stable position push down on the die stop  knob until the knob is free to rotate.
Then turn the knob until the arrow on the knob lines up with the desired arrow on the die stop handle label. Once the arrows line up, release the die stop knob making sure  that the metal die stop on the bottom fully seats against the die plate.

| Coil Rend/ Oval| Wire 2:1 Rend/Sq.| Wire 3:1 Rend/Sq.| Comb Bind| weir Rend/Sq.
---|---|---|---|---|---
US Paper Sizes| Die Stop Position Based On Paper Size or Orientation
Ricoh Part Number| 404757
404771| 404758
404768| 404759
404769| 404768| 404770
404772
LTR LEF| B| A| A| A| A
LTR SEF| B| A| B| A| B
STATEMENT LEF| B| A| B| A| B
LEGAL SEF| B| A| B| A| B
LEDGER SEF| B| A| A| A| A
9″ x 12″ LEF| B| A| A| A| A
9″ x 12″ SEF| B| A| B| A| B
12″ x 18″ SEF| B| A| A| A| A
| Coil Rind/ Oval| Wire 2:1 Rind| Wire 3:1 Rend| Comb Bind| weir Rend/Sq.
---|---|---|---|---|---
US Paper Sizes| Die Stop Position Based On Paper Size or Orientation
Ricoh Part Number| 404757| 404758| 404759| 404768| 404770
| 404771| 404768| 404769| | 404772
A4 LEF| A| A| A| A| A
A4 SEF| A| A| A| B| A
A5 LEF| A| A| A| B| A
A3 SEF| A| A| A| A| A
SRA4 LEF| A| A| A| A| A
SRA4 SEF| A| B| A| B| A
SRA3 SEF| A| A| A| A| A

*For Comb Bind 20H Configuration set to die stop position B
Table 8.2 Die Stop Position Guide

Die Set Maintenance
The StreamPunch Ultra die set must be periodically oiled and greased to maintain proper functionality and prevent premature failure of the die set. The die set should be  oiled and inspected every 100K cycles.
Before lubricating the die, remove all visible paper dust present, preferably using compressed air or a clean dry cloth if compressed air is not available. If compressed air is  available, use it to clean out the area between the top and bottoms plates. Do not used a cloth to clean this area.

To lubricate die set pins that do not have felt pads:

1. Depress the die set so that the pins protrude from the bottom plate.
2. Apply a drop of high quality machine oil to the end of each pin.
3. Wipe clean, leaving a light coat of oil on them.

To lubricate die set pins that have felt pads:

1. Lubricate with a high quality machine oil.
2. Apply oil lightly along the length of the pad [1], but do not over saturate.
3. Do not use spray lubricants because they tend to dry up quickly and leave a sticky residue.

Oil from the die may blemish the first few punched sheets after oil has been applied. Run test punched copies until clean copies can be made.

Die Set Shoulder Bolts
The die set shoulder bolts must be checked and lubricated as necessary every 200K cycles. If the grease is missing from the springs or shoulder bolts [2] then additional grease must be applied.

1. Lubricate with a high quality Teflon-based grease.
2. Apply grease to shoulder bolts and springs [2]
3. Wipe up any excess grease.

End of Die Life
If a die set is at the end of its life it will tend to cause paper jams due to hanging paper chips. This is a result of die plate wear and not pin wear, which cannot be corrected.  When this occurs, the die set must be replaced with a new one. Attempting to replace or sharpen pins will not correct the issue since the wear is in the plates and therefore is  not recommended.

StreamPunch Ultra Die Sets
The StreamPunch Ultra uses a variety of easily interchangeable die sets that allow you to punch documents in line for several different binding styles. By selecting the appropriate die set, you can use your StreamPunch Ultra to punch documents in any of the following binding styles.
Dura Glide HDTM die sets are shown in bold where available.

Die Set Description

RICOH Part Number

• When the Plastic Comb binding die is used in the 21 hole configuration on A4 width paper (297mm), there is the potential for the outer edge of holes 1 and 21 to be torn. The theoretical paper edge should be 1.62mm from the edge of the sheet. This event is dependent on paper type, paper width and hole alignment optimization. To avoid this issue, it is recommended to use a 20 hole configuration instead. 20 hole comb binding supplies are commonly available from GBC and other manufacturers and are considered more optimal than the 21 hole configuration.

ACCO Brands, Inc.
Four Corporate Drive
Lake Zurich, IL 60047
www.acco.com
Part Number: 7715805
Revision number: F1
Issue Date: October 2018

Documents / Resources

| GBC Ultra Ultra MP StreamPunch [pdf] Instruction Manual
Ultra Ultra MP StreamPunch, Ultra Ultra, MP StreamPunch, StreamPunch
---|---

References

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