KOBALT SGY-AIR294 2 In Air Paint Sprayer Instruction Manual

ITEM #5091996
AIR SIPHON FEED SPRAY GUN &
32-OZ ALUMINUM CUP
MODEL #SGY-AIR294
Instruction Manual

SGY-AIR294 2 In Air Paint Sprayer

ATTACH YOUR RECEIPT HERE
Serial Number…………
Purchase Date…………

COMPRESSOR REQUIREMENTS

IMPORTANT: To operate correctly, this tool requires airflow that is at least 2.3 cubic feet per minute (SCFM) at 45 pounds per square inch (PSI). Check the specifications of your air compressor to be sure that it can support both the minimum SCFM and PSI required. The air hose length could affect how much air pressure the tool is actually receiving. You may need to adjust the air pressure higher on the air regulator to achieve the max working pressure of 45 PSI.

PRODUCT SPECIFICATIONS

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or maintain this product. If you have any questions, please call our customer service department at 888-3KOBALT, 8:00 a.m. – 8:00 p.m.,EST, Monday – Sunday. You could also contact us at [email protected].
WARNING
Improper operation or maintenance of the paint sprayer could result in serious injury and/or property damage. Read and understand all warnings and operation instructions before using this spray gun. When using spray guns, basic safety precautions should always be followed to reduce the risk of personal injury.

• Wear protective safety glasses or face shield to protect eyes.
• Dress properly.
• Wear a respirator when operating a spray gun.
• Keep work area clear from clutter and other work hazards.
• Do not use this product in unsafe work conditions.
• Be aware that air hoses may present tripping hazards.
• Keep tool out of reach of children.

Recommended Safety Equipment
Safety Glasses, Respirator, Gloves, Clothing

SAFETY INFORMATION
WARNING
RISK OF EYE OR HEAD INJURY

◆ Eyes and face can come into direct contact with sprayed materials, causing serious injury.| ◆ Never aim or spray at yourself or anyone else.
◆ Always wear ANSI approved Z87.1 safety glasses.
◆ Wear a respirator in accordance with ANSI Z88.2.
◆ Always wear nitrile gloves.
◆ Always wear protective clothing when spraying.
◆ Always spray in a well-ventilated area to prevent health and fire hazards.
◆ If eyes or face come into direct contact with sprayed materials, contact your local doctor or emergency room for immediate help.
◆ Spraying improper materials or materials not intended for spray application could result in serious injury or death.| ◆ Do not spray acids, corrosive materials, toxic chemicals, fertilizers or pesticides.
◆ Always read the label or Material Safety Data Sheet (MSDS) for the materials and/or chemicals before spraying to ensure they are safe to use.
◆ Certain materials that can be used with sprayers may cause skin irritation if they come in direct contact with skin.| ◆ Always use a face mask/respirator and protective clothing when spraying.
◆ Always read the label or Material Safety Data Sheet (MSDS) for the materials and/or chemicals before spraying to determine if they pose a risk of cause skin irritation.
◆ This tool is capable of spraying flammable materials which can result
in fire or explosion.| ◆ Never operate sprayer in the vicinity of open flame or near ignition sources (pilot lights, cigarettes, portable electric lamps, etc).
◆ Never operate tools near flammable substances such as gasoline, naphtha,
cleaning solvents, etc.
◆ Work in a clean, well-ventilated area free of combustible materials.
◆ Never use oxygen, carbon dioxide or other bottled gasses as a power source for air tools.
◆ Compressed air can be hazardous, propelling objects or particles that can cause injury into soft tissues such as eyes and ears.| ◆ Never direct air at yourself or anyone else.
◆ Never leave a pressurized tool unattended.
◆ Disconnect tool from air supply when tool is not in use or when cleaning.

SAFETY INFORMATION
WARNING
PAINT SPRAYER HAZARDS

◆  Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.| ◆ Do not use chlorinated solvents (e.g. 1-1-1-trichloroethene, methylene chloride). Many spray guns contain aluminum, which reacts strongly to chlorinated solvents. Contact the solvent or coating manufacturer regarding questions about potential chemical reactions.

WARNING
RISK OF PERSONAL INJURY

◆ An unattended tool could be activated by unauthorized/untrained persons, leading to their injury or injury to others.| ◆ Remove air hose when the tool is not in use and store tool in a secure location away from reach of children and untrained users.
◆ Air tools can become activated by accident while being handled, during accessory changes, tool changes, maintenance or repair.| ◆ Disconnect the tool from the air supply when cleaning or repairing.
◆ Never carry the tool by the air hose.
◆ Always carry the tool by the handle.
Never carry the tool with the trigger depressed or engaged.
◆ Loss of control of the tool can lead to operator injury or injury to others in the work area.| ◆ Before adding paint, cleaning, making repairs, or when tool is not in use, shut off air supply and release/drain air pressure from hose.
◆ Disconnect tool from air supply and store in a safe location.
◆ Never use the tool while using drugs or alcohol.
◆ Keep proper footing at all times. Do not overreach, as slipping, tripping, and or falling can be a major cause of serious injury and/or death.
◆ Be aware of excess air hose in the working area or work surface.
◆ Keep handles dry, clean and free from oil/grease.
◆ Stay alert. Use common sense.
◆ Do not operate tool when you are tired.
◆ Improperly maintained tools can cause serious injury.| ◆ Maintain the tool with care.
◆ Do not abuse hoses or connectors.
◆ Keep hoses away from heat, oil and sharp edges.
◆ Always check air hoses for weak or worn connections before each use and make certain that all connections are secure.
◆ Repetitive motions, awkward positions.
◆ Can be harmful to hands and arms.| ◆ Discontinue use of tool if discomfort, tingling feeling or pain occurs.
◆ Consult a physician before resuming use if any of these symptoms occur.

WARNING
INHALATION HAZARD

◆ Paint spraying tools generate paint vapors which can be harmful to the lungs and respiratory system.| ◆ Wear a respirator in accordance with ANSI Z88.2.
◆ Some materials such as adhesives and tar give off vapors which could
cause serious injury with prolonged exposure.| ◆ Always work in a clean, dry, well-ventilated area.
◆ Be aware of chemicals in the work area and read all Safety Data Sheets (SDS) for the materials and/or chemicals that may be present.

PACKAGE CONTENTS

PREPARATION

Before beginning assembly or operation of product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble the product.
Estimated Assembly Time: 1 – 3 minutes.
Tools Required for Assembly (not included):

• 5/8 in. (16 mm) wrench
• Thread Sealant Tape
• Female Plug

SPRAY GUN SET-UP

WARNING:
TO PREVENT SERIOUS INJURY FROM EXPLOSION:
Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool. Lubricators should not be used with spray guns. The use of inline lubricators will contaminate the material and will ruin the paint finish.
Siphon Feed
Method of material feed where atmospheric pressure creates a partial vacuum to siphon material to the gun. Only external mix air caps are used with this method. Siphon feed is used with light bodied latex paints.

Air Supply Set-up

1. Not all accessories shown are included, but are recommended for best performance (See Figure 1).
2. It is recommended that an in-line air filter be incorporated into the air supply.

Recommended Air Line Set-Up

ASSEMBLY INSTRUCTIONS

1. Tighten female plug (not included), turning clockwise with a wrench (not included) for air tight connection (See Figure 1).
   DO NOT OVERTIGHTEN.
   NOTE: Use threaded sealant tape (not included) on the threading of the male plug on the bottom of the spray gun.
   NOTE: As an option, you can connect an Air Pressure Regulator to the bottom of the spray gun and then attach the female plug to the bottom of the air pressure regulator.

2. Depending on which spray gun you are using, set the air compressor to the specified pressure. Attach air line coming from compressor to the spray gun.
   NOTE: If you use the air pressure regulator, adjust the air pressure so the gauge on the regulator reads the recommended pressure when the trigger is pulled.

OPERATING INSTRUCTIONS

WARNING
The paint sprayer will not properly spray unless the fan direction is either set vertically or horizontal.
NOTE

• Before using desired paint in the spray gun, spray a compatible thinner or solvent through the gun to remove any containments and residue.
• Before adding paint, make sure all thinner or solvents are removed from the spray canister.
• It is recommended that you pour the material through a filter into a smaller container prior to filling the paint cup.
• Set up a piece of cardboard or other scrap material to use as a target to test spray. Continue to test spray until the desired spray pattern is achieved.

1. Adjust the direction of the fan by loosening the air cap ring by hand and turning it to either the horizontal or vertical direction. Tighten the air cap ring by hand.
   NOTE: During normal use, the air cap is adjusted to be horizontal. This provides a vertical fan-shaped pattern which gives maximum and even material coverage as the gun is moved back and forth parallel to the surface being finished.

2. Set pattern size for desired shape. For full pattern, open spray pattern adjustment knob (F) counterclockwise. For a round pattern, turn spray pattern adjustment knob (F) clockwise.

3. Turn the fluid adjustment knob (G) fully clockwise until closed.

4. With the spray gun 6 in. to 9 in. away from workpiece, spray a short burst while turning the fluid knob counterclockwise. Observe the spray pattern on the workpiece and adjust the fluid control knob (G) (see Figure 3) until desired pattern/atomization is obtained. If the spray is too fine (caused by too much air), reduce the air pressure or open the fluid control knob (G) to spray more paint. If the spray is too coarse or spitting blobs, reduce the amount of paint with the fluid control knob (G) or thin the paint more. NOTE: The fluid control knob (G) can be adjusted either clockwise or counterclockwise to finely adjust the pattern consistency. Before spraying on workpiece, practice a few minutes on a cardboard target to ensure that the pattern size and consistency are set correctly.

5. Keep the gun at a 90° angle to the surface while spraying (see Figure 5).

6. For proper spraying techniques, start by moving the gun at the beginning of the stroke before squeezing the trigger. Always release the trigger before stopping gun movement at the end of the stroke. This procedure will feather/blend each stroke with the next without showing overlap or unevenness. Always keep the gun in motion while spraying. Stopping gun movement in mid-stroke will cause a build-up of paint and will result in runs. Do not fan the gun from side to side while painting. This will cause a build-up of paint in the center of the stroke and an insufficient coating at each end (See Figure 6 and 7). NOTE: The amount of paint being applied can be varied by the speed of stroke, distance from workpiece and adjustment of the fluid spray pattern adjustment knob (G). If the speed stroke is too slow, the paint will be wet on the workpiece and it may run. If the speed stroke is too fast, the paint will be dry and uneven on the workpiece.

7. Overlap strokes just enough to obtain an even coat (See Figure 8).

NOTE: Two thin coats of paint will yield better spraying results and have less chance of runs than one heavy layer.
NOTE: Use a piece of cardboard as a shield to catch overspray at the edges of the workpiece to protect other surfaces. Use masking tape to cover other areas if needed.

CARE AND MAINTENANCE

To properly maintain and keep your sprayer working at its optimal performance, it is strongly recommended that the spray gun nozzle be cleaned and cleared of any clogs or debris using recommended cleaning solutions such as mineral spirits, paint thinner, or lacquer thinner. Consult with your local retailer in choosing the correct cleaning solution for the type of paint or material you are using.
DO NOT USE ACID BASED SOLVENTS, AS ACID BASED SOLVENTS CAN DAMAGE THE SPRAYER.
ALWAYS REMOVE THE AIR SUPPY FROM THE SPRAY GUN PRIOR TO PERFORMING ANY CLEANING OR MAINTAINENACE.
KEEP AWAY FROM ANY IGNITION SOURCES.
ALWAYS WEAR PROPER PPE WHILE CLEANING OR PERFORMING MAINTENANCE ON THE SPRAY GUN.
WARNING
NEVER SUBMERGE THE SPRAY GUN HOUSING INTO SOLVENT MATERIAL.

Cleaning Instructions

1. Remove the air supply from the spray gun.

2. Remove the Cup Lid (C) from the Paint Cup (B) and empty any remaining paint back into the original container.

3. Fill the Paint Cup (B) about 1/4 inch full of cleaning solution. Put the Cup Lid (C) back on and spray the entire contents out into a secondary container.

4. Remove the Paint Cup (B) from the Spray Gun by turning counterclockwise, using the wrench (L) (19 mm), and place it in the secondary container to soak 3 – 5 minutes.
   NOTE: You will need to add additional cleaning solution to the container.

5. Unscrew the Air Cap (D) and Air Cap Ring (E) by hand turning counterclockwise and place it in the secondary container to soak.

6. Unscrew the Fluid Adjustment Knob (G) by turning counterclockwise, using a damp cloth with cleaning solution on it, wipe off the fluid adjustment knob and set it aside.

7. Pull out needle spring and the paint needle. Place it in the secondary container to soak.

8. Using wrench (L), unscrew the Fluid Nozzle by turning counterclockwise and place it in the secondary container to soak.

9. After 3-5 minutes, remove each item and use a clean dry towel to wipe off the entire item and inspect it for any remaining paint or dirt to wipe remains.

IMPORTANT: To ensure all residue of material is removed from the part, use a blow gun with an approved OSHA gun tip to blow any excess cleaning solution off the part that a rag cannot get to. If paint or dirt debris is still present, use a non-wire soft bristle brush and brush the area.
NOTE: Soaking of parts may require longer to get all paint residue off the part.

RE-ASSEMBLING SPRAY GUN

1. Screw the Fluid Nozzle into the face of the spray gun by turning it clockwise, using the wrench (L) (13 mm) to tighten securely.
   NOTE: DO NOT OVERTIGHTEN.

2. Screw the Air Cap (D) and Air Cap Ring (E) onto the face of the spray gun by turning it clockwise and hand tighten.

3. Slide the Paint Needle through the back of the spray gun.
   NOTE: Make sure that you insert the needle through the hole in the trigger for proper aliment.

4. Slide Needle Spring over the Paint Needle.

5. Screw on the Fluid Adjustment Knob (G) clockwise.

Storage

1. When not using the spray gun, turn the fluid adjustment knob counterclockwise (to open) which will reduce the spring tension on the needle fluid tip.
2. Store the gun in a secure area and out of the reach of children. When storing for longer than 1 week, add a couple drops of lubricant into the air inlet.

TROUBLESHOOTING

If you have any questions regarding sprayer performance, please call our customer service department at 888-3KOBALT, 8:00 a.m. – 8:00 p.m.,EST, Monday – Sunday. You could also contact us at [email protected].

blow air through until clean. Wipe off nozzle tip using a rag moistened with thinner. To clean holes, use a broom straw or toothpick. Never try to detach dried material with a sharp tool.
Improper spray pattern| 1)Loose air cap/dirty seal.
2)One side of air cap is clogged.
3)Dried material on one side of fluid nozzle.| 1)Tighten air cap.
2)Remove air cap and soak in solvent, then blow air through until clean. Wipe off fluid nozzle using a rag moistened with thinner. To clean holes, use a broom straw or toothpick. Never try to detach dried material with a sharp tool.
Improper spray pattern| 1) Atomization air pressure is set too high.
2)Material too thin; fluid adjustment turned in too far.
3)Fan pattern open too far.| 1)Reduce atomization air pressure.
2)Open fluid adjustment knob.
3)Partially close pattern adjustment knob.
Improper spray pattern| 1)Atomization air pressure is set too low.
2)Material too thick.
3)Fan pattern closed too far.| 1) Reduce atomization air pressure.
2) Thin to proper viscosity.
3) Partially open pattern adjustment knob.
Intermittent/sputtering spray| 1)Material level too low.
2)Container tipped too far.
3)Loose fluid inlet connection.
4)Needle seat loose/damaged.
5)Packing around needle valve is dried out or loose.
6)Fluid nozzle loosely installed, or dirt between nozzle and body.
7)Clogged air vent.| 1) Refill.
2) Hold more upright.
3) Tighten.
4) Adjust or replace.
5) Lubricate/tighten.
6) Remove, clean, tighten.
7) Clean vent hole.
Improper spray pattern| 1)Gun improperly adjusted.
2)Dirty air cap.
3)Nozzle tip obstructed.
4)Sluggish needle.| 1)Re-adjust gun. Follow instructions carefully.
2)Clean air cap.
3)Clean.
4)Lubricate.
Unable to get round spray| Fan adjustment screw not seating properly.| Clean or replace adjustment screw.
Will not spray| 1)No air pressure at gun.
2)Fluid control screw not open enough.
3)Material too heavy.| 1)Check air supply and air lines.
2)Open fluid control screw. Increase fluid pressure at tank.
3)Thin material.
Fluid leakage from packing nut| 1)Dry packing.
2)Sluggish needle.
3)Tight packing nut.
4)Worn fluid nozzle or needle.| 1)Lubricate.
2)Lubricate.
3)Adjust.
4)Replace.
Air leaking from air cap without pulling trigger| 1)Sticking air valve stem.
2)Residue on air valve or seat.
3)Worn or damaged air valve or seat.
4)Broken air valve spring.
5)Bent valve stem.| 1)Lubricate.
2)Clean.
3)Replace.
4)Replace.
5)Replace.
Thin, sandy, coarse finish/excessive overspray| 1)Gun held too far from surface. 2)Atomization pressure set too high.
3)Improper gun motion.| 1)Move gun closer to surface.
2)Adjust atomization pressure.
3)Move at moderate pace, parallel to surface. no arcing.
Thick, dimpled finish resembling orange peel| Gun held too close to surface.| Move gun further from surface.
Low air pressure| Regulator/compressor settings.
Air hose leaks.
Improper hoses.| Adjust the regulator on the tool to the maximum setting. Adjust the compressor regulator to tool maximum of 45 PSI.
NOTE: Air hoses may cause up to 15 PSI loss in pressure, so you may need to set a higher compressor output to maintain the required pressure at the tool.
Tighten and seal hose fittings if leaks are found.
Use sealing tape.
1. Be sure the hose is the proper size. Long  hose or tools using large volumes of air may require a hose with an I.D. of 1/2 in. or larger depending on the total length of the hoses.
2. Do not use a multiple number of hoses connected together with quick- connect fittings.
This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.

WARRANTY

This tool is warranted by the manufacturer to the original purchaser from the original purchase date for three (3) years subject to the warranty coverage described herein.
This tool is warranted to the original user to be free from defect in material and workmanship.
If you believe that a tool is defective, return the tool, with proper proof of purchase to the point of purchase. If it is determined that the tool is defective and covered by this warranty, the distributor will replace the tool or refund the purchase price.
This warranty is void if: defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts; the damage is due to normal wear, damage is due to abuse (including overloading of the tool beyond capacity), improper maintenance, neglect or accident; or the damage is due to the use of the tool after partial failure or use with improper accessories or unauthorized repair or alteration.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For warranty questions, call our customer service department at 888-3KOBALT, 8:00 a.m. – 8:00 p.m.,EST, Monday – Sunday. You could also contact us at [email protected].
Printed in China

REPLACEMENT PARTS LIST

KOBALT and logo design are trademarks or registered trademarks of LF, LLC. All rights reserved.
** Before returning to your retailer, please call our customer service department at 888-3KOBALT, 8:00 a.m. – 8:00 p.m.,EST, Monday – Sunday. You could also contact us at [email protected]**. Questions, problems, missing parts?

SS22258

Documents / Resources

| KOBALT SGY-AIR294 2 In Air Paint Sprayer [pdf] Instruction Manual
SGY-AIR294 2 In Air Paint Sprayer, SGY-AIR294, 2 In Air Paint Sprayer, Air Paint Sprayer
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