JMA NOMAD V 0.4 Portable Key Duplicating Machine User Manual

JMA NOMAD V 0.4 Portable Key Duplicating Machine

PRESENTATION AND INTRODUCTION

GENERAL
The NOMAD key cutting machine has been designed according to current EU safety regulations.
Safety for the people who use this type of machine can only be achieved through a well designed personal safety programme accompanied by implementation of a maintenance programme while following the recommended advice, as well as compliance with the safety instructions contained in this user manual.
Although installation of this machine is relatively simple, you should not attempt to install, adjust or operate the machine without first reading this user manual.
The machine leaves our factory ready for use and only needs to be calibrated for the tools that are going to be used.

TRANSPORT AND PACKAGING
The machine comes inside a cardboard box with the following dimensions:
Width = 380 mm; Height = 260 mm; Depth = 210 mm.
Machine weight (packaging included) = 7 Kg.
When unpacking the machine, check carefully for any damage during transport.
If you find something out of the ordinary, immediately notify the carrier and do nothing with the machine until the carrier’s agent has performed the corresponding inspection.

IDENTIFICATION LABEL
The NOMAD key cutting machine comes with an identification label that indicates the serial or machine registration number, the name and address of the manufacturer, the CE mark and the year of manufacture

MACHINE CHARACTERISTICS

The NOMAD machine is a small but highly precise cutting machine for copying flat cylinder lock keys, vehicle keys, star keys and special keys

KEY NOMENCLATURE

1. Bow
2. Collar
3. Upper shoulder
4. Lower shoulder
5. Notch
6. Blade
7. Shaft
8. Tip

MAIN PARTS OF THE MACHINE

1. Cutter
2. Probe
3. 4-way clamp
4. Lever for opening/closing the clamp
5. Carriage assembly
6. Carriage control lever
7. Carriage movement control
8. Positioner placement handle
9. Probe depth adjustment control
10. Brush
11. On/off switch
    See figure 1
    

TECHNICAL DATA

Power supply: 230V – 50/60Hz (optional: 120V – 50/60Hz)
Motor: 230VDC – 150W (optional: 120VDC – 150W)
Cutter: High-speed steel (HSS); Ø 63×5 (orifice: Ø16)
Cutter speed: 2,800 rpm
Clamps: 4-way steel clamp
Carriage movement: On bearings
Carriage range (maximum rail length): 53 mm
Dimensions: Width: 266 mm; Height: 215 mm; Depth: 165 mm
Weight: 6.5 Kg

COMPONENTS AND FUNCTIONAL PARTS

ACCESORIES

1. Keys for lateral and depth adjustment
2. Key tip chocks
3. Star key chocks
4. Rods of Ø 1.70
5. Rods of Ø 1.20
6. Rod for changing the cutter or brush
7. Set of Allen keys (2, 3 and 5)
8. Machine securing tool
   See figure 2

SECURING THE MACHINE TO THE BENCH
J A tool is included with the accessories for securing the key cutting machine to the work
bench. Follow the steps below to secure the machine:

1. Switch off the machine and unplug the power cord.
2. Very carefully roll the machine onto its rear side.
3. Attach the tool (E) to the machine using the 2 screws (U) supplied with the accessories.
   Roll the machine back upright and secure it to the work bench using the holes at the ends of the tool.
   See figure 3

WIRING DIAGRAM
The main components of the electrical circuit are the following:

1. General power supply
2. On/off switch
3. Bridge rectifier
4. Motor
5. Circuit breaker
   See figure 4
   

SIDECLAMP
The clamp is designed to hold a different family of keys on each of its 4 sides:
SIDE 1: Keys supported on the SHAFT and NORMAL blade
SIDE 2: Keys supported on the SHAFT and NARROW blade
SIDE 3: Keys supported on the BOTTOM GUIDE
SIDE 4: Keys supported on the TOP GUIDE
See figure 5

Image showing a “NEIMAN” key held in the guides on SIDES 3 and 4
See figure 6

OPERATION AND FUNCTION

DEPTH ADJUSTMENT

• Disconnect the rear plug from the power supply to perform this operation in complete safety and make it impossible for the cutter to start moving.

• Secure the two adjustment keys (R) in “side 1” of the clamps so that the upper edge of the adjustment key is in contact with the inner face of the clamp (J).

• Raise the carriage to move the clamps closer to the cutter (C) and the probe (T).

• Position the tip of the probe (T) against the flat edge of the adjustment key. While in this position, manually rotate the cutter one full rotation in the opposite direction to standard operation.
  – If the cutter brushes against the adjustment key slightly, this indicates that the depth has been set correctly.
  – If the cutter rotates freely, this indicates that the cutter is set back from the probe and the cutting gear is set too shallow. The depth requires adjustment.
  – If the cutter remains stuck against the adjustment key, this indicates that the cutter is set forward from the probe and the cutting gear is set too deep. The depth requires adjustment.

• To adjust the cutter depth, move the micrometric probe as follows:
  – Loosen the stud bolt (S) to release the probe but leaving the stud bolt (S) very gently touching the hidden part of the probe. This will avoid any involuntary rotation of the probe when moving it forwards or backwards
  – Rotate the control wheel (W) clockwise to move the probe backwards.
  – Rotate the control wheel (W) anticlockwise to move the probe forwards.

• Once the depth has been adjusted, re-secure the probe using the stud bolt (S).
  See figure 7
  
  

LATERAL ADJUSTMENT

• Lateral adjustment is fixed and calibrated during factory assembly. It will therefore not need to be adjusted. You can check that this calibration has been performed correctly as follows:
• Disconnect the rear plug from the power supply to perform this operation in complete safety and make it impossible for the cutter to start moving.
• Secure the two adjustment keys (R) in “side 1” of the clamps so that the upper edge of the adjustment key is in contact with the inner face of the clamp (J).
• Ensure that the positioner support faces (H) coincide perfectly with the upper edges of the adjustment keys (R). If this is not the case, loosen the positioner screw (H) on the right-hand side and re-secure it in its correct position.
• Raise the carriage to move the clamps closer to the cutter (C) and the probe (T).
• Insert the tip of the probe (T) into the notch on the adjustment key (R). While in this position, manually rotate the cutter one full rotation in the opposite direction to standard operation. Ensure that the cutter brushes slightly against the notch of the adjustment key.
  See figure 8
  
  

KEY COPYING

• Rotate the clamps towards the side you will use for holding the keys.

• Insert the original key into the left-hand clamp so that the notched section more or less coincides with the edge of the clamp. With the key in this position, secure it in place by rotating the lever (A).
  – When using SIDE 1 or 2: support the shaft of the key correctly on the base of the
  clamp.
  – When using SIDE 3 or 4: correctly insert the key guide into the clamp guide.

• Insert the blank key into the right-hand clamp and align the two keys as follows:
  – Raise the positioners using their handle and support them against the upper edges of the keys.
  – With the blank key in this position, secure it in place using the lever (A).
  NOTE: Both the original key and the blank key should be inserted from the left-hand side of their clamps.
  – Remove the positioners from the keys so they do not interfere with the key cutting
  process.

• Switch on the machine so the cutter begins to rotate.

• Bring the keys towards the cutter (C) and the probe (T). Remember that you should work from left to right.

• Press the original key against the probe and begin the duplication process, moving the carriage assembly sideways by operating the carriage movement control (G).

• After completing the duplication process:
  – Return the carriage assembly to its rest position.
  – Switch off the machine so the cutter stops rotating.
  – Release the keys from the clamps.
  – If the duplication process produced any burrs on the copy, these can be removed using the brush that is provided with the machine for this purpose.
  See figure 9
  
  

COPYING A KEY WITH NO SHOULDER

• Insert the chocks (Y) into one of the vertical slots on one of the four sides of the clamps.
• Insert the original key into its clamp until the key tip rests against the chock (Y). With the key in this position, secure it in place by rotating the lever (A). Repeat this process with the blank key.
• Remove the chocks (Y), raise the carriage assembly and begin the duplication process.
  See figure 10
  

COPYING A CRUCIFORM KEY

• Use SIDE 1 of the clamp for this type of key.
• Insert the star key chocks (X) into the vertical slots in the clamps so that the gap in the chock is facing the cutter or probe.
• Insert the original key into its clamp until the key tip rests against the chock (X). With the key in this position, secure it in place by rotating the lever (A). Repeat this process with the blank key.
• Raise the carriage assembly and begin the duplication process.
• These keys have three notched blades. So the same steps will need to be repeated twice more for the remaining two key blades.
  See figure 11
  
  

MAINTENANCE

The following recommendations should be considered when performing any maintenance:

• Never do anything while the machine is running.
• The power cable should be disconnected first.
• The instructions in this manual should be followed carefully.
• Use original spare parts.

BRUSH REPLACEMENT
Replace the brush when it can no longer remove burrs. Do so as follows:

1. Switch off the machine and unplug the power cord.
2. Release the 4 screws securing the cutter and brush protector and then remove it.
3. Insert the securing rod into the hole in the brush assembly.
4. Using the 5 mm Allen key, release the screw holding the brush in place.
5. Replace the brush and secure it in place.
6. Remove the securing rod and reattach the cutter and brush protector.
   **See figure 12

**

CUTTER REPLACEMENT
The cutter should be replaced when it becomes worn. Do so as follows:

1. Switch off the machine and unplug the power cord.
2. Release the 4 screws securing the cutter and brush protector and then remove it.
3. Insert the securing rod into the hole in the cutter assembly.
4. Using the 5 mm Allen key, release the screw holding the cutter in place. Bear in mind that this is a reverse-thread screw.
5. Carefully clean the new cutter and all areas that will come into contact with it.
6. Replace the cutter and re-secure it using the reverse-thread screw.
7. Ensure that the cutter is securely in place and facing the correct way (it rotates clockwise).
8. Remove the securing rod and reattach the cutter and brush protector.
9. After replacing the cutter, the depth adjustment process should be repeated. The steps to do so are explained in Section 3.1.
   See figure 13
   

PROBE REPLACEMENT
The probe should be replaced when it becomes worn. Do so as follows:

1. Switch off the machine and unplug the power cord.
2. Release the screw (S) using the 3 mm Allen key.
3. Rotate the control wheel (W) until the probe (T) is fully removed.
4. Insert and secure the new probe, ensuring that the flat side is facing upwards.
5. After replacing the probe, the depth adjustment process should be repeated. The steps to do so are explained in Section 3.1.
   See figure 14
   

CARRIAGE DEPTH ADJUSTMENT
A maximum cutting depth should be set in order not to damage the clamps or the cutter.
The distance between cutter/probe and clamp should be 0.1 mm. Do the following if this
is not the case:

1. Switch off the machine and unplug the power cord.
2. Raise the carriage and move the clamps towards the cutter/probe as far as the carriage assembly will go.
3. Loosen the securing bolt (D) with the 8 mm wrench.
4. Adjust the screw (P) to achieve a separation of 0.1 mm.
5. Secure the screw (P) by tightening the bolt (D).
   See figure 15
   

INTERIOR ACCESS
For maintenance requiring access to the machine interior, do the following:

1. Switch off the machine and unplug the power cord.
2. Very carefully roll the machine onto its rear side.
3. Remove the 4 feet. Loosen the 4 screws (Q) to do so.
4. Remove the lower casing. Remove the screw (O) to do so.
   See figure 16
   
   

FUSE REPLACEMENT
If the machine fails to start when pressing the on/off switch, the condition of the fuses
should be checked. This is done as follows:

1. Switch off the machine and unplug the power cord.
2. Remove the fuse holder at the rear of the machine, next to the power cable socket.
3. Check whether the fuse has blown. If necessary, replace the fuse with another of the same type and value
   **See figure 17

**

ON/OFF SWITCH REPLACEMENT
This is done as follows:

1. Access the interior of the machine as indicated in Section 4.5 of this manual.
2. Squeeze the tabs on the switch to remove it.
3. Disconnect the wires from the switch, noting down the position of each one beforehand.
4. Connect the wires to the new switch.
5. Squeezing the tabs on the switch, fully re-insert it back into the housing.
   See figure 18
   

BRIDGE RECTIFIER REPLACEMENT
This is done as follows:

1. Access the interior of the machine as indicated in Section 4.5 of this manual.
2. Disconnect the wires from the bridge rectifier (V), noting down the position of each one beforehand.
3. Remove the screw (K) holding the bridge rectifier (V) in place.
4. Secure the new bridge rectifier (V) using the screw (K).
5. Connect the wires to the new bridge rectifier.
   See figure 19
   

CIRCUIT BREAKER REPLACEMENT
This is done as follows:

1. Access the interior of the machine as indicated in Section 4.5 of this manual.
2. Disconnect the wires from the circuit breaker, noting down the position of each one beforehand.
3. Remove the circuit breaker (M). Remove the screws (L) to do so.
4. Then secure the new circuit breaker in place using the screws (L).
5. Connect the wires to the new circuit breaker.
   See figure 20
   

BELT REPLACEMENT AND TENSING
Follow the steps below to do this:

1. Switch off the machine and unplug the power cord.
2. Release the 4 screws securing the cutter and brush protector and then remove it.
3. Release the tensioning screw (Z) using the 3 mm Allen key.
4. Access the interior of the machine as indicated in Section 4.5 of this manual.
5. Use the 5 mm Allen key to slightly loosen the 2 screws (F) holding the motor (N).
6. Move the motor (N) so the two pulleys move closer together.
7. Remove the old belt. Remove it by moving it around the brush.
8. Fit the new belt and visually check that it is in place correctly.
9. TENSIONING THE BELT: By turning the tensioning screw (Z), the motor (N) will move towards the bottom of the machine and the belt will consequently become more tense.
   When you think the belt is tense enough, secure the motor (N) using the two screws (F).
   See figure 21
   

MOTOR REPLACEMENT
Follow the steps below to do this:

1. Switch off the machine and unplug the power cord.
2. Release the 4 screws securing the cutter and brush protector and then remove it.
3. Release the tensioning screw (Z) using the 3 mm Allen key.
4. Access the interior of the machine as indicated in Section 4.5 of this manual.
5. Disconnect the 2 wires from the motor in the bridge rectifier (V). Note down the position of each one beforehand.
6. Remove the motor (N). Remove the 2 screws (F) using the 5 mm Allen key to do so.
7. Insert the new motor (N) without tightening the 2 screws (F) too much.
8. Connect the 2 wires from the new motor in the bridge rectifier (V).
9. Fit the belt and visually check that it is in place correctly.
10. Tension the belt as indicated at the end of Section 4.10 of this manual.
    See figure 22
    
    

SAFETY

The following recommendations are provided for your own safety:

• Do not attempt to start or operate the machine until all safety, installation, operation and maintenance instructions have been followed and understood.

• Always disconnect the power supply before carrying out any cleaning or maintenance.
  Attention! It is necessary to activate the switch twice in a row to start it for the first time for safety reasons.

• Keep the machine, as well as its surroundings, clean at all times.

• Work with dry hands.

• Always use safety goggles, even if the machine is already fitted with protective panels.

• Make sure the machine is earthed.

WASTE DISPOSAL

Waste refers to any substance or object from human activities or natural cycles that is abandoned or intended to be abandoned.

PACKAGING

• The packaging used to ship the NOMAD is made of cardboard. It can therefore be recycled as packaging.
• Such waste is considered as solid urban waste and can therefore only be thrown away in the special containers used for cardboard.
• The objects that protect the machine inside the cardboard box are made of polymeric material considered as solid urban waste and can therefore only be thrown away in normal waste disposal facilities.

SWARF

• The waste from key cutting operations is classified as special waste but considered as solid urban waste, similar to a metal scouring pad for example.
• This waste must be disposed of according to how it is classified under current EU regulations by delivering it to special waste disposal facilities.

MACHINE

• The machine must be decommissioned before being disposed of by cutting off the power supply and separating the plastic parts from the metal parts.
• Once this is done, all the waste may be disposed of in compliance with the laws in force in the country where the machine is used.

NOMAD X-2021 V:04

Customer Service

JMA SPAIN
JMA ALEJANDRO ALTUNA, S.L.U.
Tel +34 943 79 30 00
Fax +34 943 79 72 43
Bidekurtzeta, 6 P.O.Box – Apdo. 70
20500 Arrasate – Mondragón
Gipuzkoa – SPAIN
www.jma.es
jma@jma.es

JMA FRANCE
JMA FRANCE SAS
Tel +33 01 39 22 42 10
Fax +33 01 39 22 42 11
Technoparc
13, rue Edouard Jeanneret
F- 78306 Poissy Cedex
www.jmafrance.fr
service.commercial@jmafrance.fr

JMA POLSKA
JMA POLSKA Sp. z.o.o.
Tel +48 42 635 12 80
Fax +48 42 635 12 85
www.jmapolska.pl
biuro@jmapolska.pl

JMA PORTUGAL
ALTUNA PORTUGAL
COMERCIO DE CHAVES UNIPESSOAL, LDA.
Tel +351 219 947 470
Fax +351 219 947 471
Rua de Goa Nº22
2690-356 Santa Iria de Azoia
www.jmaportugal.com
comercial@jmaportugal.com

JMA UK
SKS LTD
Tel +44 144 229 1400
Fax +44 144 294 0919
Unit 2, Canalside Northbridge Road
Berkhamsted
Herts HP4 1EG
www.jma.co.uk
sales@skskeys.co.uk

JMA MAROC
JMA MAROC S.A.R.L.
Tel +0520 150 535
Fax +0520 150 536
83,85 Bd Oued ZIZ, El Oulfa
Casablanca
www.jma.ma
jma@jma.ma

JMA MEXICO
LLAVES ALTUNA DE MEXICO S.A de C.V
Tel +52 33 3777 1600
Fax +52 33 3777 1609
Av. Aviación No. 5520
Col. San Juan de Ocotán
C.P. 45019 Zapopan, Jalisco
www.jma.com.mx
ventas@jma.com.mx

JMA PERU
JMA PERU S.A.C.
Tel +51 639 9300
Av. Los Paracas 130,
Urbanización Salamanca,
Distrito Ate, Lima
www.jma-peru.com
info@jma-peru.com

JMA USA
ALTUNA GROUP USA INC.
Tel +1 817 385 0515
Fax +1 817 385 4850
1513 Greenview Drive
75050 Grand Prairie
Texas
www.jmausa.com
info@jmausa.com

ALTUNA GROUP HEADQUARTERS
Tel +34 943 79 30 00
Fax +34 943 79 72 43
Bidekurtzeta, 6 P.O.Box – Apdo. 70
20500 Arrasate – Mondragón
Gipuzkoa – SPAIN
www.altuna.com

References

• Noticias del Perú y el mundo | Bono Yanapay | Bono Wanuchay | AFP | SUNAT | Actualidad | Economía | Gastronomía | Latinoamérica | Entretenimiento | Películas | Gratis | Online | Loterías del Perú y el mundo | Argentina | Ecuador | Panamá | Venezuela | Tend
• Altuna Group
• jma-peru.com
• jma.co.uk domain name is for sale. Inquire now.
• jma.com.mx
• JMA Alejandro Altuna SLU
• JMA Maroc
• JMA France
• jmapolska.pl
• jmaportugal.com
• jmausa.com

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