Scheppach HRS 250 Electric Wire Rope Hoist Instruction Manual

Scheppach HRS 250 Electric Wire Rope Hoist Instruction Manual

Only for EU countries.
Do not dispose of electric tools together with household waste material!
In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

MANUFACTURER:
scheppach
Fabrikation von Holzbearbeitungsmaschinen GmbH
Günzburger Straße 69
D-89335 Ichenhausen

DEAR CUSTOMER,
We wish you much joy and success in working with your new scheppach machine.

Note:
The manufacturer of this device is not liable – according to the Product Liability Law – for any damage caused to / by this device as a result of:

• Improper handling,
• Non-compliance with the operating instructions,
• Repairs by third parties, unauthorised specialists,
• Installation and exchange of unoriginal spare parts,
• Unintended use.

WE RECOMMEND YOU:

Read the entire operating instructions before assembly and getting started with the device.
This operating manual should help you to familiarise yourself with your machine and use it for its intended applications.
The operating manual includes important information on how to work safely, correctly and economically with the machine and how to avoid hazards, save repair costs, reduce downtimes and increase the reliability and service life of the machine.
In addition to the safety regulations of this operating manual, you must follow the national provisions applicable to the operation of the machine.
Keep the operating manual close to the machine, protected against dirt and moisture in a plastic cover. It must be read by every operator before starting work and carefully followed.
Work at the machine may be done only by persons, who are instructed on how to use the machine and have been taught the associated hazards. The minimum age specified should be complied with.
Besides the safety instructions included in this operating manual and the special instructions of your country, the generally accepted technical rules should be followed for the operation.

GENERAL INFORMATION

• Check all parts for any transportation damage after unpacking them. In case of complaints, the supplying carrier must be notified immediately. Later claims will not be accepted.
• Check the shipment for completeness.
• Familiarise yourself with the device before using it, by referring to the operating manual.
• Use only originals parts for accessories, worn parts and spare parts. You can obtain spare parts from your scheppach dealer.
• Indicate our article numbers as well as type and model of the device in your orders.

Caption, Fig.1

1. Wire rope link with control unit
2. Mounting bracket
3. Mounting screws with inserts
4. Additional hook with guide roller
5. Operating manual

| hrs 250| hrs 400
---|---|---
Delivery contents
| Wire rope link with control unit
Mounting bracket
Mounting screws with inserts
Additional hooks with guide roller
Operating manual
Technical data
Rated voltage| 230 V/50 Hz| 230 V/50 Hz
Rated current| 2,5 A| 3,5 A
Max. power| 530 W| 780 W
Operating mode| S3 20%.| S3 20%.
Rated load| 125 kg / 250 kg| 200 kg / 400 kg
Max. hoisting elevation| 12 m / 6 m| 12 m / 6 m
Hoisting speed| 10m/min. / 5m/ min.| 10m/min. / 5m/ min.
Diameter of the steel wire rope| 3.18mm| 3.6mm
Tensile strength of the steel wire rope| 625 kg| 1000 kg
Protection sort| IP 54| IP 54
Insulation class| B| B
Dimensions LxBxH| 400x130x180 mm| 460x160x220 mm
Weight| 11.5 kg| 17.0 kg
Technical modifications subject to change!

Safety Information and Warning

This device corresponds to the safety regulations specified for electric machines. Read the operating manual carefully before putting the wire rope hoist into operation.
Improper use can lead to damage to people and property. People who are not familiar with the instructions may not operate the device. Keep the operating manual in a safe place.
Children and youths are not allowed to operate the device.
The manufacturer does not assume any liability whatsoever for improper use and modifications to the machine.
Likewise, follow the safety information, assembly and operating instructions as well as the generally applicable accident prevention regulations.

NOTE:
Make sure that people who work with this device have thoroughly read and understood this operating manual before operation.

In these operating instructions we have marked the places that have to do with your safety with this sign:

Safety Information

Please read these instructions carefully – familiarise yourself with this device. Follow the instructions for use, restrictions and possible hazards applicable to this device.

• Secure the wire rope firmly to a steel pipe or with a nylon rope with 5-times safety of the load capacity.
• Check the mains voltage of the outlet, whether it matches the voltage on the rating plate.
• Your electric device must be earthed and equipped with a residual current operated circuit breaker (RCCB).
• Ensure that the hook moves along the same direction as indicated on the operating switch.
• The load capacity indicated on the wire rope may not be exceeded.
• It is forbidden to lift people using the wire rope
• Do not remove loads from the side and avoid oscillations.
• If the device cannot lift a load, the weight is larger than the max. load capacity. Do not press the actuating switch further.
• Do not stand or work beneath suspended loads!
• Do not let the device operate in the presence of children or unauthorised people.
• Pull out the mains plug when the wire rope is not in use.
• Do not disconnect from the outlet by pulling at the cable.
• Do not operate the device in rain or thunderstorms.
• Do not use the device below 0° C and above 40° C
• When starting work, check whether the steel wire rope is rolled up correctly on the spool.
• Allow at least 3 cable turns on the spool.
• Do not wind further when the red cable end appears.
• Check the wire rope and control unit regularly for damage.
• In case of defective steel wire rope, get it replaced using a speciality workshop only with an equivalent cable.
• Electric repairs may be performed only by qualified personnel.

Proper Use

• The wire rope hoist may be used only for lifting and lowering loads according to the device performance.
• The machine may be operated only in closed rooms.
• Use the machine only in perfect working condition and according to its intended purpose, as well as with adequate consideration of safety aspects and hazards, in compliance with this operating manual. All malfunctions which might affect safety must be rectified without delay!
• The safety, work and maintenance instructions of the manufacturer as well as the dimensions indicated in the technical data must be followed.
• The relevant accident prevention regulations and other, generally accepted safety rules must be followed.
• The machine may be used, serviced or repaired only by people who are familiar with it and are instructed about the hazards. Independent modifications to the machine exclude liability of the manufacturer for resulting damage.
• The machine may be used only with the manufacturer’s original accessories and tools.
• Do not expose the machine to moisture and do not use it in the vicinity of flammable fluids or gases.
• Pay attention to the electric cable: it may never be drawn for raising the machine or removing the plug; protect it against sharp edges, oil and overheating.
• If extension cables are necessary, please use only tested articles.
• Protect yourself from electric shocks: avoid contact with grounded objects, such as tubes, heating elements and refrigerators.
•  Any other use is considered improper. The manufacturer does not assume liability for resulting damage; the associated risk is solely borne by the plant operator.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications.
  Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Residual Risks

The wire rope hoist has been built in accordance with the state of the art and recognised safety standards. Nevertheless, individual residual risks can occur when working.
Furthermore, latent residual risks can persist in spite of all measures adopted.
Residual risks can be minimised if the „Safety Information“ and „Proper Use“ as well as the operating manual are completely followed.

EQUIPMENT FIG. 2

1. Mounting bracket
2. Motor
3. Drum
4. Steel wire rope
5.  Shutdown buffer
6. Automatic stop lever
7. Hooks
8. Mounting hole for hooks
9. Emergency stop switch
10. Push-button
11. Control cable
12. Power cable
13. Deflecting roller
14. Additional hooks

ASSEMBLY FIG. 3

Install both mounting brackets (1) with a pipe that corresponds to twice the rated load of the wire rope hoist, using 4 hex head screws, 4 washers.
The dimensions of the pipe must match the size of the
mounting brackets. Consult a specialist.

ROLE: DOUBLE LOAD CAPACITY FIG. 4.0 – 4.1
With the deflecting roller (13) and the additional hook (14), the double load capacity is achieved.
Moreover, the deflecting roller (13) must be mounted with the additional hook (fig. 4.0).
The firmly mounted hook (7) must be suspended at the mounting hole (8).
The load capacity doubles itself as a result and the load is now lifted by two steel wire ropes (4). **(fig. 4.1)

**

Getting Started

Remove the adhesive tape from the wire rope

1. Check the following functions before getting started:

2. Press the push-button (10) upwards, rope is lifted

3. Press the push-button downwards, rope is lowered

4. Press the emergency stop switch (9), the rope hoist comes to a standstill

5. Release the emergency stop switch (9) (turn clockwise),
   Wire rope hoist is ready to operate
   Make sure that the steel wire rope is rolled up correctly on the drum and there is no distance between the turns. (see fig. 5)

6. Check the limit switch when raising the wire rope hoist, at maximum height of the automatic stop lever (6).

7. Check the limit switch when releasing the wire rope hoist, at maximum rope length. (Shuts down automatically)
   Pay attention to the fact that the load is secured properly to the hook or the additional hook.
   Ensure that the wire rope is taut when raising the loads.
   Raise the load at the lowest speed.
   Always stay at a distance when raising the loads.
   Never leave hanging loads unattended.
   The motor is equipped with a thermostat switch.
   If it comes to a standstill during operation, wait until the motor has cooled down.

Maintenance Plan

CAUTION! PULL OUT THE MAINS PLUG
Clean the rope winch with a rag following use. Keep the air slits of the motor clean.

After 30 runs (1 run = 1x up and 1x down):
Check the entire steel wire rope (4); in case of damage, replace the steel wire rope according to the specification (use only original spare parts).

After 100 runs
Check mains cable (12) and control cable (11) for damage.
Check limit switch at upward and downward movement.

After 200 runs
Lubricate steel wire rope and deflecting roller

After 1000 runs
Hook (7 / 14) and deflecting roller (13).
Tighten all screws at the mounting bracket (1) and the deflecting roller (13).
In case of unusual sounds at the motor or if the load cannot be raised, the brake system may have to be overhauled.

For your safety, check the emergency stop switch (9) and push-buttons before every use.

Storage

When storing over a longer period, store device at a dry, frost-free room not accessible to children and in the original carton, if possible.

ERROR ELIMINATION

Customer service / service centre
Motor does not respond| Fuse defective
Push-button defective| Replace fuse
Customer service / service centre

Repairs
Use only accessories and spare parts recommended by the manufacturer. If the device fails in spite of our quality control and your maintenance, carry out repairs only with the help of an authorised and qualified electrician.

Waste disposal
When disposing of the machine, the local statutory provisions must be followed.

Declaration of Conformity

hereby declares the following conformity under the EU Directive and standards for the following article

Electric rope hoist – HRS 250/HRS 400

2009/105/EC
X 2014/35/EU
2006/28/EC
2005/32/EC
X 2014/30/EU
2004/22/EC
1999/5/EC
97/23/EC
90/396/EC
X 2011/65/EU
89/686/EC_96/58/EC
X 2006/42/EC
2000/14/EC_2005/88/EC
Annex V
Annex VI
Noise: measured LWA = xx dB(A); guaranteed LWA = xx dB(A)
Notified Body:
Notified Body No.:
2004/26/EC
Emission. No:

Standard references: EN 14492-2, EN 60204-3-2, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3

Ichenhausen, den 25.11.2016
Technical Director:

Exploded Parts

Warranty

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH | Günzburger Str. 69
D-89335 Ichenhausen | www.scheppach.com

References

• scheppach | scheppach

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