SMC ITV2050-IL20 Air Management System Electro Pneumatic Regulator Instruction Manual
- June 10, 2024
- SMC
Table of Contents
ITV2050-IL20 Air Management System Electro Pneumatic Regulator
Product Information
Product Name
Standby E/P Regulator (Air Management System/ELECTRO-PNEUMATIC
REGULATOR)
Model/Series/Product Number
- ITV2050-IL20—X399
- ITV2050-IL30—X399
- ITV3050-IL40—X399
- ITV3050-IL60—X399
Contents
- Safety instructions
- Handling precautions
- IO-Link Specifications
- Setting using buttons
- Key locking function
- Operation Mode / Standby Mode setting
- Reset function
- Error indicating function
- Detail setting mode
- Gain setting
- Sensitivity setting
- Zero clear
- Pressure display unit
- Pressure Ramp Up Duration
- Solenoid valve stop time
- Initialize
- LED display
- Maintenance
E/P Regulator Safety Instructions
These safety instructions are important notes for safety and
must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power — General rules
relating to systems. ISO 4413: Hydraulic fluid power — General
rules relating to systems. IEC 60204-1: Safety of machinery —
Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1: Robots and robotic devices – Safety requirements for
industrial robots – Part 1: Robots.
-
Caution: indicates a hazard with a low level
of risk which, if not avoided, could result in minor or moderate
injury. -
Warning: indicates a hazard with a medium
level of risk which, if not avoided, could result in death or
serious injury. -
Danger: indicates a hazard with a high level
of risk which, if not avoided, will result in death or serious
injury.
Caution
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use
in manufacturing industries. If considering using the product in
other industries, consult SMC beforehand and exchange
specifications or a contract if necessary. If anything is unclear,
contact your nearest sales branch.
Warning
2. Only personnel with appropriate training should operate
machinery and equipment. The product specified here may become
unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and
experienced.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following Limited warranty
and Disclaimer and Compliance Requirements. Read and accept them
before using the product.
Limited warranty and Disclaimer
-
The warranty period of the product is 1 year in service or 1.5
years after the product is delivered, whichever is first.2) Also,
the product may have specified durability, running distance or
replacement parts. Please consult your nearest sales branch. -
For any failure or damage reported within the warranty period
which is clearly our responsibility, a replacement product or
necessary parts will be provided. This limited warranty applies
only to our product independently, and not to any other damage
incurred due to the failure of the product.
Product Usage Instructions
-
Ensure that all safety instructions and precautions are
followed before using the product. -
Refer to the IO-Link Specifications section for information on
how to connect the product to your system. -
Use the buttons provided to adjust settings according to your
requirements. Refer to the Setting using buttons section for
detailed instructions. -
To prevent unauthorized access and changes to settings, use the
Key locking function as described in the respective section. -
Select the appropriate operation mode or standby mode as per
your requirements. Refer to the Operation Mode / Standby Mode
setting section for detailed instructions. -
If required, use the Reset function to restore default
settings. Refer to the Reset function section for detailed
instructions. -
Monitor the Error indicating function to diagnose any issues
that may arise during operation. -
Use the Detail setting mode section for advanced settings such
as Gain setting, Sensitivity setting, Zero clear, Pressure display
unit, Pressure Ramp Up Duration, Solenoid valve stop time, and
Initialize. These settings are meant for experienced and trained
personnel only. -
Refer to the LED display section for information on
interpreting LED indicators. -
Perform regular maintenance as described in the Maintenance
section to ensure optimal performance and longevity of the
product.
Document : DIY-60K00-OM002
PRODUCT NAME
Standby E/P Regulator
(Air Management System/ELECTRO-PNEUMATIC REGULATOR)
MODEL / Series / Product Number
ITV2050-IL20—X399 ITV2050-IL30—X399 ITV3050-IL40—X399 ITV3050-IL60—X399
CONTENTS
Contents
P1
Safety instructions
P2
Handling precautions
P4
IO-Link Specifications
P6
Setting using buttons
P21
Key locking function
P22
Operation Mode / Standby Mode setting
P23
Reset function
P24
Error indicating function
P25
Detail setting mode
P26
Gain setting
P27
Sensitivity setting
P28
Zero clear
P29
Pressure display unit
P30
Pressure Ramp Up Duration
P31
Solenoid valve stop time
P32
Initialize
P33
LED display
P34
Maintenance
P35
– 1 –
E/P Regulator Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage. These instructions indicate the level of potential hazard
with the labels of “Caution,” “Warning” or “Danger.” They are all important
notes for safety and must be followed in addition to International Standards
(ISO/IEC)1) , and other safety regulations.
1) ISO 4414: Pneumatic fluid power — General rules relating to systems. ISO 4413: Hydraulic fluid power — General rules relating to systems. IEC 60204-1: Safety of machinery — Electrical equipment of machines. (Part 1: General requirements) ISO 10218-1: Robots and robotic devices – Safety requirements for industrial robots – Part 1: Robots.
Caution Warning Danger
Caution indicates a hazard with a low level of risk which, if not avoided,
could result
in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided,
could
result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided,
will result
in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who
designs the equipment or decides its specifications. Since the product
specified here is used under various operating conditions, its compatibility
with specific equipment must be decided by the person who designs the
equipment or decides its specifications based on necessary analysis and test
results. The expected performance and safety assurance of the equipment will
be the responsibility of the person who has determined its compatibility with
the product. This person should also continuously review all specifications of
the product referring to its latest catalog information, with a view to giving
due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and
equipment. The product specified here may become unsafe if handled
incorrectly. The assembly, operation and maintenance of machines or equipment
including our products must be performed by an operator who is appropriately
trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until
safety is confirmed. 1.The inspection and maintenance of machinery/equipment
should only be performed after measures to prevent falling or runaway of the
driven objects have been confirmed. 2.When the product is to be removed,
confirm that the safety measures as mentioned above are implemented and the
power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully. 3. Before
machinery/equipment is restarted, take measures to prevent unexpected
operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures
if the product is to be used in any of the following conditions. 1. Conditions
and environments outside of the given specifications, or use outdoors or in a
place exposed to direct sunlight. 2. Installation on equipment in conjunction
with atomic energy, railways, air navigation, space, shipping, vehicles,
military, medical treatment, combustion and recreation, or equipment in
contact with food and beverages, emergency stop circuits, clutch and brake
circuits in press applications, safety equipment or other applications
unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or
animals requiring special safety analysis. 4. Use in an interlock circuit,
which requires the provision of double interlock for possible failure by using
a mechanical protective function, and periodical checks to confirm proper
operation.
– 2 –
E/P Regulator Safety Instructions
Caution
1. The product is provided for use in manufacturing industries. The product
herein described is basically provided for peaceful use in manufacturing
industries. If considering using the product in other industries, consult SMC
beforehand and exchange specifications or a contract if necessary. If anything
is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer”
and “Compliance Requirements”. Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after
the product is delivered, whichever is first.2) Also, the product may have
specified durability, running distance or replacement parts. Please consult
your nearest sales branch.
2. For any failure or damage reported within the warranty period which is
clearly our responsibility, a replacement product or necessary parts will be
provided. This limited warranty applies only to our product independently, and
not to any other damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms
and disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is
delivered. Also, even within the warranty period, the wear of a product due to
the use of the vacuum pad or failure due to the deterioration of rubber
material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of
weapons of mass destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are
governed by the relevant security laws and regulation of the countries
involved in the transaction. Prior to the shipment of a SMC product to another
country, assure that all local rules governing that export
are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified
by type approval tests relevant to the metrology (measurement) laws of each
country. Therefore, SMC products cannot be used for business or certification
ordained by the metrology (measurement) laws of each country.
– 3 –
Handling precautions
! Caution
If the power supply to this product is turned off due to a power failure
during operation, the output on the secondary side depends on the
specifications.
Normal close specification: The output pressure is held.
Normal open Specification: Supply pressure minus 0.1 MPa or more pressure
continues to flow out.
If supply pressure to this product is interrupted or shut off, while the power is still on, the internal solenoid valve will continue to operate and a humming noise will be generated. Since it may greatly affect the life of the built-in solenoid valve, when shutting off the supply pressure, turn off the power of this product or set the Solenoid Valve stop time.
This product is adjusted to specification at the time of shipment from the
factory. Avoid careless disassembly or removal of parts, as this can lead to
malfunction.
– 4 –
! Caution
Take the following steps to avoid malfunction due to noise. 1. Install a line
filter etc. to the AC power line to
reduce / eliminate power supply noise. 2. Avoid malfunction due to noise by
installing this
product and its wiring away from strong electric fields, such as those of
motors and power cables, etc. 3. Be sure to implement protective measures
against load surge for inductive loads (solenoid valves, relays etc.). 4. Turn
off the power supply before inserting or removing the connector.
Please note that the right angled cable connector does not rotate and is
limited to only one entry direction.
– 5 –
IO-Link Specifications
Outline of IO-Link functions Communication Function This product can check the
pressure adjustment and diagnostic information using cyclic data communication
via the IO-Link system. Product status monitoring function This function
monitors the product status via the IO-Link communication. – Multiple errors
(e.g. internal hardware errors) can be detected. – Multiple alarms can be
detected (e.g., low pressure, over-voltage). – Multiple notifications can be
detected (e.g., specified operation cycle of the solenoid valve has been
reached). – Multiple notification states (reaching the set accumulated
energizing time) can be detected. Output of fault status The output status
(Hold/Clear) when a communication error occurs can be set. Data storage
function The data storage function stores the IO-Link device parameter
settings to the IO-Link master. With the IO-Link data storage function, the
IO-link device can be replaced easily without re-setting the equipment
construction or setting parameters. When the device parameters are set and
downloaded to the device using the IO-Link setting tool, the parameters in the
downloaded device will be activated. After that, these parameters are uploaded
to the data storage in the master by stem command (back-up communication
command). When the device is replaced with the same type of IO-Link device due
to failure, the parameter settings stored in the master are download
automatically, device can be operated with the parameter settings of the
previous device. Three levels of back up can be set for each port of the
master device (“Disabled,” “back-up/restore,” and “restore”). “Back-up”
implies the activation of upload and “restore” implies download.
– 6 –
Communication specifications
Item
Communication IO-Link type IO-Link port type Communication speed
Message type(Pre-Operate) Message type (Operate) Service data(ISDU) Data
storage function (DS) Block parameters Event Process data input(PDin: Sent
from device) Process data output(PDout: Sent from master) Minimum cycle
time(MinCycleTime)
Specifications
IO-Link V1.1 Device Class A 230.4kbpsCOM3
TYPE_0 TYPE_2_V (On-Request Data = 1octet = 1byte) Available Available
Available Available 6bytes 4bytes 2.5ms
Process data Process data is the cyclic data which is exchanged periodically between the base module and device. Process data consists of PD_IN (process data input); 4 BYTE and PD_OUT (process data output); 2 BYTE as shown below.
– The process data of this product is Big-Endian type. When the transmission method of the upper communication is Little-Endian type, the BYTE order will be changed. Refer to the table below for the Endian type of the major upper communication.
Endian type Big-Endian type Little-Endian type
Upper communication protocol PROFIBUS and PROFINET EtherNET/IP, EtherCAT and CC-Link IE Field.
Process data input: 6 BYTE (device (ITV) –> base module)
Byte
Bit No.
No.
(Order)
(Order) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1
0
Output pressure [High byte]
1
Output pressure [Low byte]
2
(Reserved): Not required.
3
(Reserved): Not required.
4
Diagnostic information [High byte]
5
Diagnostic information [Low byte]
Bit 0
– 7 –
Output pressure Output pressure of the product is sent.
0
1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Output pressure(16Bit)
BYTE Bit
Value
Monitoring of output pressure The output pressure can be monitored by the PLC
receiving the output data from the regulator where the output pressure is
16-Bit.
<Relation between the output pressure value (16-Bit) and output pressure>
Output pressure 0x0000
0x02BC
Output pressure 0kPa
700kPa
(Ex.) When the output pressure is 700kPa, the set pressure value is 0x02BC.
Diagnostic information This product can detect the device error by diagnostic Bit in the process data.
Byte Bit No. No.
Item
Bit 15
Error
Bit 14
Memory error
Bit 13
System error
Bit 12 Solenoid valve error
4
Bit 11
Internal communication error
Bit 10 Alarm generation
Bit 9 Bit 8 Bit 7 Bit 6
Excessive power supply voltage
Low power supply voltage
Excessive output pressure
Low output pressure
Bit 5 Over target pressure
Bit 4
Residual pressure error
5
Accumulated
Bit 3 energizing time
reached
Bit 2
Pressure setting error notification
Bit 1
Standby reached
Bit 0
SSC1
Applicable event code 0x1810 0x1811 0x1812 0x1813
–
0x5110
0x5111
0x8C10 0x8C30 0x1820
0x1821
0x1830
0x1831 –
Details
ON with any of Bits 11 to 14 of Byte 4 Set, otherwise 0. Occurs on memory
error. Occurs when a system error . Occurs when a solenoid valve error .
Occurs when an internal communication error .
Bit 8~9 of Byte 4 and Bit 7~4 of Byte 5 It is set when any of them is ON,
otherwise it is 0. Occurs when the power supply voltage exceeds the
specification. Occurs when the power supply voltage is below specification.
Occurs when the output pressure is exceeded.
Occurs when the output pressure is too low. Occurs when the target pressure
exceeds the specification range. Occurs when performing zero clear while
residual pressure remains. Occurs when the accumulated time reaches the set
value.
Notifies you when the pressure setting is abnormal. Occurs when reaching
standby mode. Occurs when the output pressure is within ±10% F.S. of the
target pressure.
– 8 –
Process data output: 4 BYTE (base module –> device (ITV))
This product uses process data to switch between Operation Mode and Standby Mode, and to
set Control Stop.
Byte
Bit No.
No.
(Order)
(Order) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0
Standby command [Bit 0] and Control Stop [Bit 1]
1
(Reserved): Not required.
2
(Reserved): Not required.
3
(Reserved): Not required.
Standby command (Bit 0):
Transitions to standby mode when Bit 0 of BYTE0 detects a High (True) level,
and transitions to operation mode when a Low (False) level is detected.
Control Stop (Bit 1):
When Bit 1 of BYTE0 detects a Low (False) level, the pressure target value is
set to zero regardless of the state of operation/standby pressure ramp up
duration, and pressure control is forcibly stopped. If the Pressure Ramp Up
Duration is not reached or returns from Low (False) to High (True) during
operation mode, Start the Pressure Ramp Up Duration from the beginning.
IO-Link parameter setting
IODD file IODD (I/O Device Description) is a definition file which provides
all properties and parameters required for establishing functions and
communication of the device.
Service data The tables below indicate the parameters which can be read or written by simple access parameter (direct parameters page) and ISDU parameters which are applicable to various parameters and commands.
Direct parameters page 1
Address Access Parameter name
0x07 0x08
R Vendor ID
0x09
0x0A
R Device ID
0x0B
Default (decimal number) 0x0083(131)
0x0271(625)
– 9 –
ISDU parameters
ISDU Index (decimal Subindex number)
0x0002 (2)
0
0x000C (12)
0
0x0010 (16)
0
0x0011 (17)
0
0x0012 (18)
0
0x0013 (19)
0
0x0014 (20)
0
0x0015 (21)
0
0x0016 (22)
0
Access
*1
W
R/W R R R R R R R
Parameter name
System Command Device Access Locks Vendor Name Vendor Text
Product Name
Product ID Product Text Serial Number Hardware Revision
Data storage
*2
Value
For more details, refer N to “System command.”
(Page 11) For more details, refer N to “Device access lock parameter.” (Page
11)
N SMC Corporation
N www.smcworld.com
N AMS-ITV
N AMS-IL
N AMS-ITV
N
“xxxxxxxx” *3
N
HW-Vx.y *4
0x0017 (23)
0
R
Software Revision
N
FW-Vx.y *4
0x0018 (24)
0
R/W
Application Specific Tag
“*****
Y
***”
*5
0x0024 (36)
0
R Device Status
For more details, refer N to “Device status
parameter.” (Page 12)
For more details, refer
0x0025 (37)
1..11
R
Detailed Device Status
N
to “Device details status parameter.”
(Page 12)
*1: R means Read and W means Write.
*2Y is included in data storage, N is not included in data storage.
*3: 8 octets fixed character string.
*4: “x” represents a major revision number. “y” represents a minor revision number.
*5: Character string of 16 to 32 octets.
– 10 –
System command (Index 0x02) In the ISDU index 0x02 System Command, the command
shown in the table below will be issued.
The button of each system command is displayed on the IO-Link setting tool
(excluding “Param Download Store”). Click the button to send the system
command to the E-P regulator.
This is system command configuration.
Command (decimal number)
0x05 (5)
0x80 (128)
0x81 (129)
0x82 (130)
0xA0 (160)
Command name Param Download Store
Device reset Application reset1 Restore factory settings2
Zero Clear*3
Details
Back-up of the parameter set data. When the electro-pneumatic regulator
receives a command, it starts uploading the parameter settings to the master.
Corresponds to power ON/OFF. Restart the system.
Reset function Reset the Operation / standby mode and key lock function.
Initialization function. All parameter settings are returned to the factory
settings. All settings are cleared.
Execute a zero-clear function.
*1 to 3: Same definition as button operation.
Device access lock parameter(Index : 0x0C) Refer to device access lock conditions below.
Data type16Bit Record
Bit
Details
0
Not supported.
1
1: Data storage write access denied 0: No lock, data storage available
2
Not supported.
3
1Key locked.It is linked with the key lock of button operation. 0Key lock de- activatedIt is linked with the key lock of button operation.
4-15 Not supported.
– 11 –
Key-lock: Performs the key lock using button operation.
When the keys are locked, setting changes or restoration by data storage
(rewriting of
parameter settings) through communication can still be performed.
Lock the data storage: ITV data storage function” is disabled by locking the
“Data storage”.
In this case, access is rejected for data storage backup (reading of parameter
settings) and
restoration (rewriting of parameter settings).
Device status parameter (Index:0x24)
Readable device status is as follows.
Data type: 8-Bit UInteger
Value
Definition of status
0
operation
1
Maintenance is required
2
Out of spec.
3
Check the functionality.
4
Failure
Details Notification is occurring Warning Not supported. Abnormal
Device details status parameter (Index:0x25) Event details of the readable device status are as
Subindex
Event
1
EEPROM error
2
Internal system error
3
Built-in solenoid valve error
4
Internal communication error
5
Excessive power supply voltage error
6
Low power supply voltage error
7
Pressure value over range error
8
Pressure value under range error
9
Target value over range error
10
Residual pressure error
11
Notification of the accumulated energizing time reached
12
Pressure setting error notification
follows.
Event class
Definition Value
Error
0xF4
Error
0xF4
Error
0xF4
Error
0xF4
Warning 0xE4
Warning Warning
0xE4 0xE4
Warning 0xE4
Warning Warning
0xE4 0xE4
Notification 0x54
Notification 0X54
Event code
0x1810 0x1811 0x1812 0x1813
0x5110
0x5111 0x8c10
0x8c30
0x1820 0x1821
0x1830
0x1831
– 12 –
Product individual parameters
Index (decimal number)
Subindex
Access *1
Parameter name
Data type *2
Initial value
Data storage
*3
Details
0x40 (64)
0
R/W
Pressure display unit
U8
{0}
Y
Setting value of pressure display unit
0x41 (65)
0
R/W
Hold/clear
U8
{1}
Y
0x42 (66)
0
R/W
Gain
U8
{9}
Y
0x43 (67)
0
R/W
Sensitivity
U8
{2}
Y
0x48 (72)
0
R
Accumulated energizing time
U32
{0}
Y
Notification
0x49 (73)
0
R/W
setting of the accumulated
U32
{0}
Y
energizing time
0xA0 (160)
0
R
Product number
STR64
{Product number}
N
0x4A (74)
0
R/W
Operation Mode (PS1)
U16
{0}
Y
0x4B (75)
0
R/W
Standby mode (PS2)
U16
{0}
Y
0x4D (77)
0
R/W
Solenoid Valve Stop Time
U8
{0}
Y
0x52 (82)
0
R/W
Pressure Ramp Up Duration
U16
{0}
Y
1: R means Read and W means Write. 2: Refer to the table below for the symbol.
Pressure control setting when an IO-Link communication error occurs. When {0}
is set, output pressure is cleared. When {1} is set, output pressure is held.
The gain for the electro-pneumatic regulator can be adjusted in the range from
0 to 15. The sensitivity of the electro-pneumatic regulator can be adjusted in
the range from 0 to 7.
Displays accumulated energizing time.
Set notification of the accumulated energizing time.
Displays the product number.
Operation mode command pressure PS1 Set pressure 0 to 1050 (fixed kPa) Standby
mode command pressure PS2 Set pressure 0 to 1050 (fixed kPa) Setting Solenoid
Valve Stop Time Setting range099 Setting the Pressure Ramp Up Duration Setting
range 015000.1 second unit)
– 13 –
Symbol
Data type (IO-Link standard)
Data length Bit [BYTE]
Description
U8
UIntegerT
8 [1]
U16
16 [2]
Unsigned integer (unsigned integer)
U32
32 [4]
STR64
StringT
–
Up to 64-BYTE character string (String)
- 3 ” Y” indicates that the parameter setting data is saved to the master, and “N” indicates that
the parameter is not saved.
Pressure setting method This product switches the switching flag on the process data using the set value (INDEX: 0x4A) of operation mode (PS1) and the set value (INDEX: 0x4B) of standby mode (PS2). , It will adjust the pressure. Values outside the specification range will be recognized as large values and cause Er1, so please do not use them.
Relationship between the set pressure (16-Bit) and output pressure
Set pressure 00000
0x02BC
Output
0kPa
700kPa
pressure (Example) When the set pressure value is 0x02BC, the output pressure is adjusted to 700kPa.
See page 9 for process data details.
– 14 –
Parameter index Parameter name Function
Bit Value
0x40 Setting the pressure display unit This is the unit setting for displaying
the output pressure on the LED. The product number determines if only SI units
are valid, or all units are valid ITV050-IL0--K-X399: Valid for all units
ITV050-IL0--M-X399: Valid for SI units only
Bit 3 ITV050-ILN-*-K-X399
Bit
Value 0 1 2 3 4
Unit MPa kPa bar PSI kgf/cm2
ITV050-ILN-*-M-X399
Bit
Value 0 1
Unit MPa kPa
indicates the initial shipping value. After changing the unit, affix the included unit sticker according to the unit displayed on the LED.
Unit label attachment position
– 15 –
Parameter index Parameter name Function
Bit
0x41
Hold/Clear setting Sets the output setting when communication error occurs. 0:
Exhaust completely (Clear). 1: Output pressure is maintained (Hold). Default
value: Hold Bit 0
Value
Bit
0
Setting
Clear
1
Hold
- indicates the initial shipping value.
Parameter index Parameter name Function
Bit
Value
0x42
Gain tuning function The response time can be changed by tuning the gain. When
the gain is increased, the response time tends to be faster, but stability
will be lost, which may cause hunting (unstable pressure). Default: Gain 9
Bit 3, 2, 1, 0
Bit
3 2 1 0 Setting
0 0 0 0 Gain 0
0 0 0 1 Gain 1
0 0 1 0 Gain 2
0 0 1 1 Gain 3
0 1 0 0 Gain 4
0 1 0 1 Gain 5
0 1 1 0 Gain 6
0 1 1 1 Gain 7
1 0 0 0 Gain 8
- 1 0 0 1 Gain 9
1 0 1 0 Gain A
1 0 1 1 Gain B
1 1 0 0 Gain C
1 1 0 1 Gain D
1 1 1 0 Gain E
1 1 1 1 Gain F
- indicates the initial shipping value.
– 16 –
Parameter index Parameter name Function
Bit Value
0x43
Sensitivity tuning function
Changing the sensitivity will change the pressure correction operation near
the set pressure point. When the sensitivity is increased, hunting may occur.
When the sensitivity is decreased, hunting will be reduced, but the pressure
correction will be reduced, so there may be a moderate pressure instability.
Default value Sensitivity 0
Bit 2, 1, 0
Bit
2 1 0
Setting
0 0 0 0 0 1 * 010
Sensitivity Sensitivity
Sensitivity 0
0 1 1
Sensitivity 1
1 0 0
Sensitivity 2
1 0 1
Sensitivity 3
1 1 0
Sensitivity 4
1 1 1
Sensitivity 5
- indicates the initial shipping value.
Parameter index Parameter name
Function
0x48 (energizing time)
Energizing time Displays the accumulated energizing time of the electro
pneumatic regulator. Please note that the number indicates hours and is
refreshed every hour.
Bit Value
Bit 31 to 0 If the Bit are 1111 1111 1111 1111 1111 1111 1111 1111, this indicates approximately 4 billion hours.
- Default value is 0.
– 17 –
Parameter index Parameter name
Function
0x49 (Notification setting of accumulated energizing time)
Notification setting of the accumulated energizing time
This function uses process data to notify the user that the accumulated
energizing time of the electro-pneumatic regulator reached the time set with
this function. The default value is “0,” which means no notification is
output. If a value is “1” or greater, the notification setting is enabled.
Bit Value
Bit 31 to 0 Se0tting the Bit to 1111 1111 1111 1111 1111 1111 1111 1111 sets it to approximately 4 billion hours. Setting the Bit to 0000 0000 0000 0000 0010 0010 0011 1000 sets it to approximately 8,760 hours (equivalent to 1 year: 24 hours x 365 days).
- The default value is “0,” which means that the notification is disabled.
Parameter index Parameter name
Function Bit Value
0xA0 (Product number) Product number Displays the product number of the
electro-pneumatic regulator.
BYTE 64 (Maximum) The Bits 49 54 56 32 30 35 30 2D 49 4C 33 30 2D 31 2D 4B 2D
58 33 39 39 (hexadecimal number) indicate “ITV2050-IL30-1-K-X399.” (ASCII
code)
– 18 –
Parameter index 0x4A Parameter name Operation Mode (PS1)
Function Bit
When the process data output switching flag (BIT 0 of BYTE0) detects a Low (False) level, the mode transitions to operation mode and the pressure is regulated to the value set by this Bpaitra1m5ete0r.2BYTE
Value
Adjustable from 0x0000 to 0x02BC.
0x0000=0kPa, 0x02BC=700kPa.
It is not linked with the display unit.
indicates the initial shipping value.
In addition, the program can be set up to 0×41A = 1050kPa.
Parameter
0x4B
Parameter
Standby Mode (PS2)
Function
When the process data output switching flag (BIT 0 of BYTE0) detects the level of High (True), it transitions to standby mode and the pressure is adjusted to the pressure set by this parameter.
Bit
Bit 1502BYTE
Value
Adjustable from 0x0000 to 0x02BC.
0x0000=0kPa, 0x02BC=700kPa.
It is not linked with the display unit.
indicates the initial shipping value.
In addition, the program can be set up to 0×41A = 1050kPa.
– 19 –
Parameter index Parameter name Function
0x4D Set value of Solenoid Valve Stop Time This function reduces operation of the solenoid valves when the supply pressure is insufficient.
Bit
Bit 701BYTE
Value
It can be set from 0% to 99% (of 100 seconds).
If the value is 0, the operating duration reduction is 0% and this
function is disabled. In the case of 99, the operating duration is
reduced by 99%.
The initial value is “0” and is disabled.
Parameter index Parameter name Function
Bit Value
0x52
Pressure Ramp Up Duration setting This function gradually changes the command
value in the set time when shifting from power ON to operation mode, from
standby mode to operation mode or from isolation mode to operation mode. Even
if the output pressure is higher than the set pressure during the transition
time of the set pressure, the exhaust operation will Bit 1502BYTE
It can be set in units of 0.1 seconds from 0 to F00 (1500). (1=0.1sec)
The initial value is “0” and is disabled. indicates the initial shipping value.
– 20 –
Setting using buttons
! Caution
(1) If the incorrect key is pressed or incorrect information is displayed
during setting, power must be shut off and the procedure started again.
(2) When you press the S key after completing the value setting for operation
mode and standby mode, the operation will start immediately, so be careful
when doing so. We recommend operation without supply pressure.
(3) Even if no signal is input, if pressure is supplied to the primary side,
the pressure set in each mode will be output to the secondary side, so be
careful. However, please note that for the NO type, when the power is turned
off, the pressure equal to the supply pressure minus 0.1 MPa will be output.
(4) Output pressure from this product and state of operation are changed by
changing of each setting and function. Each setting and function should be
operated by trained and experienced operator.
(5) Do not configure settings using the button operation and IO-Link
communication at the same time. If settings are made by both methods,
unintended settings may be configured.
Flow of the setting
POWER ON
REFER TO P22
UNLOCK KEYS
*Only when the key lock is active
REFER TO P23
SETING NOMAL MODE SETING STANDBY MODE
REFER TO P26 TO P29
DETAIL SETING
REFER TO P24
RESET
GAIN SENSITIVITY ZERO CLEAR
Pressure display unit Pressure Ramp Up Duration SOLENID VALVE
STOP TIME INITIALIZE
REFER TO P22
LOCK KEYS
(Note 1): Please refer to each contents about operation method.
– 21 –
Key locking function
! Caution
The key lock function is preserved in the EEPROM (non-volatile memory). Its
settings are reflected even after power cycling. (The key lock is deactivated
by default at shipment). This setting interlocks with the key lock for the IO-
Link parameter: Device access lock (Index 12) and can also be set via IO-Link.
However, when buttons are operated, the button operations take priority and
the settings via IO-Link are processed exclusively.
Unlocking the keys
No
Key operation
LED Display
(1)
(current) pressure is displayed
(2) Press key for 2 seconds or more.
is displayed
(3)
flashes on the display
(4) Press S-key
(5)
is displayed for approx. 1 second
(6) Key lock is released *(4) Press key to cancel.
Locking the keys
No
Key operation
(1)
(current) pressure is displayed
LED Display
(current) pressure is displayed
(2) Press key for 2 seconds or more.
is displayed
(3)
flashes on the display
(4) Press S-key
(5)
is displayed for approx. 1 second
(6) Keys are locked *(4) Press key to cancel.
(current) pressure is displayed
– 22 –
Operation Mode / Standby Mode setting
Operation mode set pressure, standby mode set pressure setting method
No
Key operation
LED Display
(1) Deactivate the key lock if necessary (see page 22).
(2) Press S-key
(3)
Set Operation Mode (PS1) set pressure by using the and keys.
(displayed alternately)
*Adjusting range: Refer to note 1 to 3
(4) Press S-key
(5)
Set Standby Mode (PS2) set pressure by using the and keys.
(displayed alternately)
*Adjusting range: Refer to note 1 to 3
(6) Press S-key
Display current pressure
(7) Activate the key lock if necessary (see page 22).
(Note1)Pressure can be adjusted from 0 to 700[kPa]. (Note2)The adjustable
range is 0 to 700[kPa], but the setting range is 0 to 1050[kPa]. (Note3)The
setting range of the LED display changes depending on the pressure display
unit.
– 23 –
Reset function
Clear the operation mode and standby mode settings. Same functionality as via IO-Link.
Operation
No
Key operation
LED Display
(1) Deactivate the key lock if necessary (see page 22).
(2)
Press the and keys simultaneously for 3 seconds or more.
(current) pressure is displayed
(3)
is displayed for approx. 1 second
(4)
The settings are reset and returned to the condition before power was supplied. Activate the key lock if necessary (see page 22).
Reset content
Item
Reset content
PS1
0kPa
PS2
0kPa
*(Note): Gain (GL and sensitivity (SL) are not reset.
– 24 –
Error indicating function
Error name
LED display
Contents of error
System error
Solenoid valve error
Reading or writing errors occurred in EEPROM.
Reading and writing errors occurred in memory.
Solenoid valve failure.
Countermeasure
Please execute “initialize (refer to P33)” when ITV do not operate normally
after restarting the power supply. Please contact us, when ITV do not operate
normally after initialize.
Please contact us when ITV do not operate normally after restarting the power
supply.
Replace the solenoid valve. For the replacement procedure contact SMC.
Residual pressure
error
Out of range error of zero clear
Please operate “zero clear” within the range of 5%F.S.. Please operate “zero clear” after the secondary pressure of ITV is became to atmosphere.
– 25 –
Detail setting mode
No
Key operation and LED display
(1) Deactivate the key lock if necessary (see page 22). (2) Press S-key for 2 seconds or more.
(displayed alternately)
key
key
Press S-key To “GAIN” (refer to P27)
(displayed alternately)
key
key
Press S-key To “SENSITIVITY” (refer to P28)
key
key
key
(displayed alternately)
key Press S-key To “ZERO CLEAR” (refer to P29)
(displayed alternately)
(3)
key
Press S-key
key
To “Pressure display uni” (refer to P30)
(displayed alternately)
key
key
Press S-key
To “Pressure Ramp Up Duration” (refer to P31)
(displayed alternately)
key
key
Press S-key
To “Solenoid Valve Stop Time” (refer to P32)
(displayed alternately)
Press S-key To “INITIALIZE” (refer to P33
(4) In state of 3, press S-key for 2seconds or more. (5) Return to (current)
pressure display. (6) Activate the key lock if necessary (see page 22).
– 26 –
Gain setting
Interlocked with the IO-Link parameter. Operation does not require the
adjustment of gain. This product can change the response with this gain
setting. When the gain is changed to larger, the response become quickly, but
there is a possibility that stability is lost.
No
Key operation
LED Display
(1) Deactivate the key lock if necessary (see page 22).
(2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F01” by using the and keys.
(displayed alternately)
(4) Press S-key.
(5) Set the GAIN by using the and keys.
(blink and change the rightest digit)
(6) Press S-key.
(displayed alternately)
(7)
Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)
(8) Activate the key lock if necessary (see page 22).
Relation between setting of gain and response time
Response Slow
Setting of GAIN
to
- Default:
Quick
– 27 –
Sensitivity setting
Interlocked with the IO-Link parameter. Operation does not require the
adjustment of sensitivity. When the sensitivity is changed, the correction
operation of pressure changes. When the sensitivity is changed to sharp, the
hunting of pressure might be occurred. And, when the sensitivity is changed to
dull, there is a possibility that staggering of gradual pressure occur,
because the pressure correction become lower.
No
Key operation
LED Display
(1) Deactivate the key lock if necessary (see page 22). (2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F02” by using the and keys.
(displayed alternately)
(4) Press S-key.
(5)
Set the SENSITIVITY by using the and keys.
(blink and change the rightest digit)
(6) Press S-key.
(displayed alternately)
(7)
Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)
(8) Activate the key lock if necessary (see page 22).
Relation between setting and sensitivity
Sensitivity
Sharp
Dull
Setting of
sensitivity
*Default:
– 28 –
Zero clear
This function is the same as the function via IO-Link. The display can be set
to zero again by executing “zero clear”. When “zero clear” is executed with
residual pressure in the secondary piping, the pressure is assumed to be zero.
Please execute the operation of “zero clear” with the supply pressure is
intercepted, and the piping of the second side removed.
No
Key operation
(1) Deactivate the key lock if necessary (see page 22).
LED Display
(2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F03” by using the and keys. (4) Press S-key.
(displayed alternately)
flashes on the display
(5)
Press and keys for 3 seconds or more. (press S-key to (3))
is displayed
(6)
“Zero clear” is executed, after 3 seconds. (Release keys till less than 3 seconds to (4))
is displayed for approx. 1 second.
(7)
Returns to the state immediately after turning on of the power supply. Activate the key lock if necessary (see page 22).
(note)The adjustable range is within ±5%F.S from the state of the factory shipment. When more
than this range,
is displayed and zero-clear is not executed.
– 29 –
Pressure display uni
Same functionality as via IO-Link. It is possible to change the pressure display unit. ITV00-IL0--M-X399 is from SI units, ITV00-IL0--K-X399 is from SI units, bar, psi, kgf/cm2 You can choose.
No
Key operation
(1) Deactivate the key lock if necessary (see page 22).
LED Display
(2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F04” by using the and keys. (4) Press S-key.
(displayed alternately)
(5)
Set Pressure display unit by using the and keys.
(blink and change the rightest digit)
*Pressure display unit : refer to note2
(6) Press S-key.
(displayed alternately)
(7)
Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)
(8) Activate the key lock if necessary (see page 22).
(Note1)Due to the new measurement law, please use only SI units in Japan.
(Note2The relationship between the LED display by key operation and the
pressure display unit setting is as follows.
LED
Pressure display unit
U_0
MPa
U_1
kPa
U_2
Bar
U_3
PSI
U_4
kgf/cm2
is the factory default value.
Only U_0 and U_1 can be selected for ITV00-IL0--M-X399.
– 30 –
Pressure Ramp Up Duration
Interlocked with the IO-Link parameter. Set the time to reach the operation mode set pressure when shifting to operation mode.
No
Key operation
(1) Deactivate the key lock if necessary (see page 22).
LED Display
(2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F07” by using the and keys. (4) Press S-key.
(displayed alternately)
(5)
Set Pressure Ramp Up Duration by using the and keys.
(number changes)
Setting range : refer to Note 1
(6) Press S-key.
(displayed alternately)
(7)
Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)
(8) Activate the key lock if necessary (see page 22).
Note1The setting range of Pressure Ramp Up Duration is 0 to 1500 (in units of 0.1 seconds).
The relationship between the LED display by key operation and Pressure Ramp Up Duration is
as follows.
LED
Pressure Ramp Up Duration [sec]
0
0
1
0.1
F00
150
is the factory default value.
Only the third digit of the LED display is displayed in
hexadecimal.
Therefore, “F00” represents “1500” in decimal, and
the setting value is in units of 0.1 seconds.
Pressure Ramp Up Duration will be “150 seconds”.
If Pressure Ramp Up Duration is 0 (factory default), the function is disabled.
– 31 –
Solenoid Valve Stop Time
Interlocked with the IO-Link parameter. Set the function to prevent overdrive of the solenoid valve when the supply pressure is insufficient.
No
Key operation
(1) Deactivate the key lock if necessary (see page 22).
LED Display
(2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F12” by using the and keys. (4) Press S-key.
(displayed alternately)
(5)
Set Solenoid Valve Stop Time by using the and keys.
(number changes)
Setting range : refer to Note 1
(6) Press S-key.
(displayed alternately)
(7)
Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)
(8) Activate the key lock if necessary (see page 22).
Note1The setting range of Solenoid Valve Stop Time is 0 to 99 (in percent units).
The relationship between the LED display by key operation and Solenoid Valve Stop Time is as
follows.
LED
Solenoid Valve Stop Time
[% of 100 seconds]
0
0
1
1
99
99
is the factory default value.
If the Solenoid Valve Stop Time is set, it will
Stops the operation of the solenoid valve.
The longer the set Solenoid Valve Stop Time, the longer the stop time of solenoid valve
operation.
If the Solenoid Valve Stop Time is 0 (factory default), the function is disabled.
– 32 –
Initialize
This function is the same as the function via IO-Link. This is a function to
return settings, including internal control constants, to initial values. Only
run it if it displays an error and doesn’t work at all. If you want to return
the pressure setting etc. to the initial value, please execute the reset
operation.
No
Key operation
(1) Deactivate the key lock if necessary (see page 22).
LED Display
(2) Press S-key for 2 seconds or more, then go to detail setting mode.
(3) To “F99” by using the and keys.
(displayed alternately)
(4) Press S-key.
flashes on the display
(5)
Press and S keys for 5 seconds or more. (press S-key to (3))
(6)
“Initialize” is executed, after 5 seconds. (Release keys till less than 5 seconds to (4))
is displayed Turning off for 1 second
(7)
Returns to the state immediately after turning on of the power supply. Activate the key lock if necessary (see page 22).
– 33 –
LED display
The meaning of LED indications are as shown in the table below.
LED label
power supply (PWR)
communication (COM)
color
green orange green
lighting conditions
Not reaching Pressure Ramp Up Duration or Control Stop in operation mode IO-
Link communication not established
flashing condition
– (not applicable)
in standby mode IO-Link communication establishment
Lights-out condition
Power off
Power off
The range of the LED pressure display is different according to the pressure range and the unit of the display.
unit MPa Kgf/cm2 bar PSI kPa
700kPa range .000 to .A00 0.00 to A.00 0.00 toA.00
0 to 150 0 to A00
(note1)The mark “” is blinking the decimal point, and it is shown a minus.
(note2)The adjustable pressure range of the product is 700kPa, but the LED
pressure display
range can display up to 1000kPa. (note3)When the digit overflows, the
following of “9” are substituted by “A”.
(example: The following of 999(kPa) are displayed as A00(kPa), and it shows
1000 kPa.)
(note4)When the display exceeds the lower bound value, ”
” is displayed.
(note5)When the display exceeds the upper bound value, ”
” is displayed.
– 34 –
Maintenance
Before performing maintenance, turn off the power supply, stop the air supply,
exhaust the residual
compressed air in the piping, and verify the release of air.
Foreign matter caught in the inlet or exhaust piping may interfere with
operation. Periodic cleaning is necessary.
Do not use solvents such as benzene, thinner, etc., to clean the product
including the switch cover. Use a soft dry cloth to remove stains.
Revision history
Refer to the SMC website (URL http://www.smcworld.com) for more information
about troubleshooting. This operation manual refers to all standard types and
is partially applicable to special models.
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax:
+81 3 5298 5362 URL http://www.smcworld.com NOTE: Specifications are subject
to change without prior notice and any obligation on the part of the
manufacturer. © 2021 SMC Corporation All Rights Reserved
– 35 –
References
Read User Manual Online (PDF format)
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