SMC ITV2050-IL20 Air Management System Electro Pneumatic Regulator Instruction Manual

June 10, 2024
SMC

ITV2050-IL20 Air Management System Electro Pneumatic Regulator

Product Information

Product Name

Standby E/P Regulator (Air Management System/ELECTRO-PNEUMATIC
REGULATOR)

Model/Series/Product Number

  • ITV2050-IL20—X399
  • ITV2050-IL30—X399
  • ITV3050-IL40—X399
  • ITV3050-IL60—X399

Contents

  • Safety instructions
  • Handling precautions
  • IO-Link Specifications
  • Setting using buttons
  • Key locking function
  • Operation Mode / Standby Mode setting
  • Reset function
  • Error indicating function
  • Detail setting mode
  • Gain setting
  • Sensitivity setting
  • Zero clear
  • Pressure display unit
  • Pressure Ramp Up Duration
  • Solenoid valve stop time
  • Initialize
  • LED display
  • Maintenance

E/P Regulator Safety Instructions

These safety instructions are important notes for safety and
must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.

*1) ISO 4414: Pneumatic fluid power — General rules
relating to systems. ISO 4413: Hydraulic fluid power — General
rules relating to systems. IEC 60204-1: Safety of machinery —
Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1: Robots and robotic devices – Safety requirements for
industrial robots – Part 1: Robots.

  • Caution: indicates a hazard with a low level
    of risk which, if not avoided, could result in minor or moderate
    injury.

  • Warning: indicates a hazard with a medium
    level of risk which, if not avoided, could result in death or
    serious injury.

  • Danger: indicates a hazard with a high level
    of risk which, if not avoided, will result in death or serious
    injury.

Caution

1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use
in manufacturing industries. If considering using the product in
other industries, consult SMC beforehand and exchange
specifications or a contract if necessary. If anything is unclear,
contact your nearest sales branch.

Warning

2. Only personnel with appropriate training should operate
machinery and equipment. The product specified here may become
unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and
experienced.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following Limited warranty
and Disclaimer and Compliance Requirements. Read and accept them
before using the product.

Limited warranty and Disclaimer

  • The warranty period of the product is 1 year in service or 1.5
    years after the product is delivered, whichever is first.2) Also,
    the product may have specified durability, running distance or
    replacement parts. Please consult your nearest sales branch.

  • For any failure or damage reported within the warranty period
    which is clearly our responsibility, a replacement product or
    necessary parts will be provided. This limited warranty applies
    only to our product independently, and not to any other damage
    incurred due to the failure of the product.

Product Usage Instructions

  1. Ensure that all safety instructions and precautions are
    followed before using the product.

  2. Refer to the IO-Link Specifications section for information on
    how to connect the product to your system.

  3. Use the buttons provided to adjust settings according to your
    requirements. Refer to the Setting using buttons section for
    detailed instructions.

  4. To prevent unauthorized access and changes to settings, use the
    Key locking function as described in the respective section.

  5. Select the appropriate operation mode or standby mode as per
    your requirements. Refer to the Operation Mode / Standby Mode
    setting section for detailed instructions.

  6. If required, use the Reset function to restore default
    settings. Refer to the Reset function section for detailed
    instructions.

  7. Monitor the Error indicating function to diagnose any issues
    that may arise during operation.

  8. Use the Detail setting mode section for advanced settings such
    as Gain setting, Sensitivity setting, Zero clear, Pressure display
    unit, Pressure Ramp Up Duration, Solenoid valve stop time, and
    Initialize. These settings are meant for experienced and trained
    personnel only.

  9. Refer to the LED display section for information on
    interpreting LED indicators.

  10. Perform regular maintenance as described in the Maintenance
    section to ensure optimal performance and longevity of the
    product.

Document : DIY-60K00-OM002
PRODUCT NAME
Standby E/P Regulator
(Air Management System/ELECTRO-PNEUMATIC REGULATOR)
MODEL / Series / Product Number
ITV2050-IL20—X399 ITV2050-IL30—X399 ITV3050-IL40—X399 ITV3050-IL60—X399

CONTENTS

Contents

P1

Safety instructions

P2

Handling precautions

P4

IO-Link Specifications

P6

Setting using buttons

P21

Key locking function

P22

Operation Mode / Standby Mode setting

P23

Reset function

P24

Error indicating function

P25

Detail setting mode

P26

Gain setting

P27

Sensitivity setting

P28

Zero clear

P29

Pressure display unit

P30

Pressure Ramp Up Duration

P31

Solenoid valve stop time

P32

Initialize

P33

LED display

P34

Maintenance

P35

– 1 –

E/P Regulator Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)1) , and other safety regulations.
1) ISO 4414: Pneumatic fluid power — General rules relating to systems. ISO 4413: Hydraulic fluid power — General rules relating to systems. IEC 60204-1: Safety of machinery — Electrical equipment of machines. (Part 1: General requirements) ISO 10218-1: Robots and robotic devices – Safety requirements for industrial robots – Part 1: Robots.

Caution Warning Danger

Caution indicates a hazard with a low level of risk which, if not avoided, could result
in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result
in death or serious injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed. 1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed. 2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions. 1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight. 2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog. 3. An application which could have negative effects on people, property, or animals requiring special safety analysis. 4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.
– 2 –

E/P Regulator Safety Instructions
Caution
1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is first.2) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction(WMD) or any other weapon is strictly prohibited. 2. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology. Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests relevant to the metrology (measurement) laws of each country. Therefore, SMC products cannot be used for business or certification ordained by the metrology (measurement) laws of each country.
– 3 –

Handling precautions

! Caution

If the power supply to this product is turned off due to a power failure during operation, the output on the secondary side depends on the specifications.
Normal close specification: The output pressure is held.
Normal open Specification: Supply pressure minus 0.1 MPa or more pressure continues to flow out.

If supply pressure to this product is interrupted or shut off, while the power is still on, the internal solenoid valve will continue to operate and a humming noise will be generated. Since it may greatly affect the life of the built-in solenoid valve, when shutting off the supply pressure, turn off the power of this product or set the Solenoid Valve stop time.

This product is adjusted to specification at the time of shipment from the factory. Avoid careless disassembly or removal of parts, as this can lead to malfunction.
– 4 –

! Caution
Take the following steps to avoid malfunction due to noise. 1. Install a line filter etc. to the AC power line to
reduce / eliminate power supply noise. 2. Avoid malfunction due to noise by installing this
product and its wiring away from strong electric fields, such as those of motors and power cables, etc. 3. Be sure to implement protective measures against load surge for inductive loads (solenoid valves, relays etc.). 4. Turn off the power supply before inserting or removing the connector.
Please note that the right angled cable connector does not rotate and is limited to only one entry direction.
– 5 –

IO-Link Specifications
Outline of IO-Link functions Communication Function This product can check the pressure adjustment and diagnostic information using cyclic data communication via the IO-Link system. Product status monitoring function This function monitors the product status via the IO-Link communication. – Multiple errors (e.g. internal hardware errors) can be detected. – Multiple alarms can be detected (e.g., low pressure, over-voltage). – Multiple notifications can be detected (e.g., specified operation cycle of the solenoid valve has been reached). – Multiple notification states (reaching the set accumulated energizing time) can be detected. Output of fault status The output status (Hold/Clear) when a communication error occurs can be set. Data storage function The data storage function stores the IO-Link device parameter settings to the IO-Link master. With the IO-Link data storage function, the IO-link device can be replaced easily without re-setting the equipment construction or setting parameters. When the device parameters are set and downloaded to the device using the IO-Link setting tool, the parameters in the downloaded device will be activated. After that, these parameters are uploaded to the data storage in the master by stem command (back-up communication command). When the device is replaced with the same type of IO-Link device due to failure, the parameter settings stored in the master are download automatically, device can be operated with the parameter settings of the previous device. Three levels of back up can be set for each port of the master device (“Disabled,” “back-up/restore,” and “restore”). “Back-up” implies the activation of upload and “restore” implies download.
– 6 –

Communication specifications
Item
Communication IO-Link type IO-Link port type Communication speed
Message type(Pre-Operate) Message type (Operate) Service data(ISDU) Data storage function (DS) Block parameters Event Process data input(PDin: Sent from device) Process data output(PDout: Sent from master) Minimum cycle time(MinCycleTime)

Specifications
IO-Link V1.1 Device Class A 230.4kbpsCOM3
TYPE_0 TYPE_2_V (On-Request Data = 1octet = 1byte) Available Available Available Available 6bytes 4bytes 2.5ms

Process data Process data is the cyclic data which is exchanged periodically between the base module and device. Process data consists of PD_IN (process data input); 4 BYTE and PD_OUT (process data output); 2 BYTE as shown below.

– The process data of this product is Big-Endian type. When the transmission method of the upper communication is Little-Endian type, the BYTE order will be changed. Refer to the table below for the Endian type of the major upper communication.

Endian type Big-Endian type Little-Endian type

Upper communication protocol PROFIBUS and PROFINET EtherNET/IP, EtherCAT and CC-Link IE Field.

Process data input: 6 BYTE (device (ITV) –> base module)

Byte

Bit No.

No.

(Order)

(Order) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1

0

Output pressure [High byte]

1

Output pressure [Low byte]

2

(Reserved): Not required.

3

(Reserved): Not required.

4

Diagnostic information [High byte]

5

Diagnostic information [Low byte]

Bit 0

– 7 –

Output pressure Output pressure of the product is sent.

0

1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Output pressure(16Bit)

BYTE Bit
Value

Monitoring of output pressure The output pressure can be monitored by the PLC receiving the output data from the regulator where the output pressure is 16-Bit.
<Relation between the output pressure value (16-Bit) and output pressure>

Output pressure 0x0000

0x02BC

Output pressure 0kPa

700kPa

(Ex.) When the output pressure is 700kPa, the set pressure value is 0x02BC.

Diagnostic information This product can detect the device error by diagnostic Bit in the process data.

Byte Bit No. No.

Item

Bit 15

Error

Bit 14

Memory error

Bit 13

System error

Bit 12 Solenoid valve error

4

Bit 11

Internal communication error

Bit 10 Alarm generation

Bit 9 Bit 8 Bit 7 Bit 6

Excessive power supply voltage
Low power supply voltage
Excessive output pressure
Low output pressure

Bit 5 Over target pressure

Bit 4

Residual pressure error

5

Accumulated

Bit 3 energizing time

reached

Bit 2

Pressure setting error notification

Bit 1

Standby reached

Bit 0

SSC1

Applicable event code 0x1810 0x1811 0x1812 0x1813

0x5110
0x5111
0x8C10 0x8C30 0x1820
0x1821
0x1830
0x1831 –

Details
ON with any of Bits 11 to 14 of Byte 4 Set, otherwise 0. Occurs on memory error. Occurs when a system error . Occurs when a solenoid valve error . Occurs when an internal communication error .
Bit 8~9 of Byte 4 and Bit 7~4 of Byte 5 It is set when any of them is ON, otherwise it is 0. Occurs when the power supply voltage exceeds the specification. Occurs when the power supply voltage is below specification. Occurs when the output pressure is exceeded.
Occurs when the output pressure is too low. Occurs when the target pressure exceeds the specification range. Occurs when performing zero clear while residual pressure remains. Occurs when the accumulated time reaches the set value.
Notifies you when the pressure setting is abnormal. Occurs when reaching standby mode. Occurs when the output pressure is within ±10% F.S. of the target pressure.

– 8 –

Process data output: 4 BYTE (base module –> device (ITV))

This product uses process data to switch between Operation Mode and Standby Mode, and to

set Control Stop.

Byte

Bit No.

No.

(Order)

(Order) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

0

Standby command [Bit 0] and Control Stop [Bit 1]

1

(Reserved): Not required.

2

(Reserved): Not required.

3

(Reserved): Not required.

Standby command (Bit 0):
Transitions to standby mode when Bit 0 of BYTE0 detects a High (True) level, and transitions to operation mode when a Low (False) level is detected.

Control Stop (Bit 1):
When Bit 1 of BYTE0 detects a Low (False) level, the pressure target value is set to zero regardless of the state of operation/standby pressure ramp up duration, and pressure control is forcibly stopped. If the Pressure Ramp Up Duration is not reached or returns from Low (False) to High (True) during operation mode, Start the Pressure Ramp Up Duration from the beginning.

IO-Link parameter setting
IODD file IODD (I/O Device Description) is a definition file which provides all properties and parameters required for establishing functions and communication of the device.

Service data The tables below indicate the parameters which can be read or written by simple access parameter (direct parameters page) and ISDU parameters which are applicable to various parameters and commands.

Direct parameters page 1

Address Access Parameter name

0x07 0x08

R Vendor ID

0x09

0x0A

R Device ID

0x0B

Default (decimal number) 0x0083(131)
0x0271(625)

– 9 –

ISDU parameters
ISDU Index (decimal Subindex number)

0x0002 (2)

0

0x000C (12)

0

0x0010 (16)

0

0x0011 (17)

0

0x0012 (18)

0

0x0013 (19)

0

0x0014 (20)

0

0x0015 (21)

0

0x0016 (22)

0

Access
*1
W
R/W R R R R R R R

Parameter name
System Command Device Access Locks Vendor Name Vendor Text
Product Name
Product ID Product Text Serial Number Hardware Revision

Data storage
*2

Value

For more details, refer N to “System command.”
(Page 11) For more details, refer N to “Device access lock parameter.” (Page 11)
N SMC Corporation

N www.smcworld.com

N AMS-ITV

N AMS-IL

N AMS-ITV

N

“xxxxxxxx” *3

N

HW-Vx.y *4

0x0017 (23)

0

R

Software Revision

N

FW-Vx.y *4

0x0018 (24)

0

R/W

Application Specific Tag

“*****

Y

***

*5

0x0024 (36)

0

R Device Status

For more details, refer N to “Device status
parameter.” (Page 12)

For more details, refer

0x0025 (37)

1..11

R

Detailed Device Status

N

to “Device details status parameter.”

(Page 12)

*1: R means Read and W means Write.

*2Y is included in data storage, N is not included in data storage.

*3: 8 octets fixed character string.

*4: “x” represents a major revision number. “y” represents a minor revision number.

*5: Character string of 16 to 32 octets.

– 10 –

System command (Index 0x02) In the ISDU index 0x02 System Command, the command shown in the table below will be issued.
The button of each system command is displayed on the IO-Link setting tool (excluding “Param Download Store”). Click the button to send the system command to the E-P regulator.
This is system command configuration.

Command (decimal number)
0x05 (5)
0x80 (128)
0x81 (129)
0x82 (130)
0xA0 (160)

Command name Param Download Store
Device reset Application reset1 Restore factory settings2
Zero Clear*3

Details
Back-up of the parameter set data. When the electro-pneumatic regulator receives a command, it starts uploading the parameter settings to the master.
Corresponds to power ON/OFF. Restart the system.
Reset function Reset the Operation / standby mode and key lock function. Initialization function. All parameter settings are returned to the factory settings. All settings are cleared.
Execute a zero-clear function.

*1 to 3: Same definition as button operation.

Device access lock parameter(Index : 0x0C) Refer to device access lock conditions below.

Data type16Bit Record

Bit

Details

0

Not supported.

1

1: Data storage write access denied 0: No lock, data storage available

2

Not supported.

3

1Key locked.It is linked with the key lock of button operation. 0Key lock de- activatedIt is linked with the key lock of button operation.

4-15 Not supported.

– 11 –

Key-lock: Performs the key lock using button operation.
When the keys are locked, setting changes or restoration by data storage (rewriting of
parameter settings) through communication can still be performed.

Lock the data storage: ITV data storage function” is disabled by locking the “Data storage”.
In this case, access is rejected for data storage backup (reading of parameter settings) and
restoration (rewriting of parameter settings).

Device status parameter (Index:0x24)

Readable device status is as follows.

Data type: 8-Bit UInteger

Value

Definition of status

0

operation

1

Maintenance is required

2

Out of spec.

3

Check the functionality.

4

Failure

Details Notification is occurring Warning Not supported. Abnormal

Device details status parameter (Index:0x25) Event details of the readable device status are as

Subindex

Event

1

EEPROM error

2

Internal system error

3

Built-in solenoid valve error

4

Internal communication error

5

Excessive power supply voltage error

6

Low power supply voltage error

7

Pressure value over range error

8

Pressure value under range error

9

Target value over range error

10

Residual pressure error

11

Notification of the accumulated energizing time reached

12

Pressure setting error notification

follows.

Event class

Definition Value

Error

0xF4

Error

0xF4

Error

0xF4

Error

0xF4

Warning 0xE4

Warning Warning

0xE4 0xE4

Warning 0xE4

Warning Warning

0xE4 0xE4

Notification 0x54

Notification 0X54

Event code
0x1810 0x1811 0x1812 0x1813
0x5110
0x5111 0x8c10
0x8c30
0x1820 0x1821
0x1830
0x1831

– 12 –

Product individual parameters

Index (decimal number)

Subindex

Access *1

Parameter name

Data type *2

Initial value

Data storage
*3

Details

0x40 (64)

0

R/W

Pressure display unit

U8

{0}

Y

Setting value of pressure display unit

0x41 (65)

0

R/W

Hold/clear

U8

{1}

Y

0x42 (66)

0

R/W

Gain

U8

{9}

Y

0x43 (67)

0

R/W

Sensitivity

U8

{2}

Y

0x48 (72)

0

R

Accumulated energizing time

U32

{0}

Y

Notification

0x49 (73)

0

R/W

setting of the accumulated

U32

{0}

Y

energizing time

0xA0 (160)

0

R

Product number

STR64

{Product number}

N

0x4A (74)

0

R/W

Operation Mode (PS1)

U16

{0}

Y

0x4B (75)

0

R/W

Standby mode (PS2)

U16

{0}

Y

0x4D (77)

0

R/W

Solenoid Valve Stop Time

U8

{0}

Y

0x52 (82)

0

R/W

Pressure Ramp Up Duration

U16

{0}

Y

1: R means Read and W means Write. 2: Refer to the table below for the symbol.

Pressure control setting when an IO-Link communication error occurs. When {0} is set, output pressure is cleared. When {1} is set, output pressure is held. The gain for the electro-pneumatic regulator can be adjusted in the range from 0 to 15. The sensitivity of the electro-pneumatic regulator can be adjusted in the range from 0 to 7.
Displays accumulated energizing time.
Set notification of the accumulated energizing time.
Displays the product number.
Operation mode command pressure PS1 Set pressure 0 to 1050 (fixed kPa) Standby mode command pressure PS2 Set pressure 0 to 1050 (fixed kPa) Setting Solenoid Valve Stop Time Setting range099 Setting the Pressure Ramp Up Duration Setting range 015000.1 second unit)

– 13 –

Symbol

Data type (IO-Link standard)

Data length Bit [BYTE]

Description

U8

UIntegerT

8 [1]

U16

16 [2]

Unsigned integer (unsigned integer)

U32

32 [4]

STR64

StringT

Up to 64-BYTE character string (String)

  • 3 ” Y” indicates that the parameter setting data is saved to the master, and “N” indicates that

the parameter is not saved.

Pressure setting method This product switches the switching flag on the process data using the set value (INDEX: 0x4A) of operation mode (PS1) and the set value (INDEX: 0x4B) of standby mode (PS2). , It will adjust the pressure. Values outside the specification range will be recognized as large values and cause Er1, so please do not use them.

Relationship between the set pressure (16-Bit) and output pressure

Set pressure 00000

0x02BC

Output

0kPa

700kPa

pressure (Example) When the set pressure value is 0x02BC, the output pressure is adjusted to 700kPa.

See page 9 for process data details.

– 14 –

Parameter index Parameter name Function
Bit Value

0x40 Setting the pressure display unit This is the unit setting for displaying the output pressure on the LED. The product number determines if only SI units are valid, or all units are valid ITV050-IL0--K-X399: Valid for all units ITV050-IL0--M-X399: Valid for SI units only
Bit 3 ITV050-ILN-*-K-X399

Bit

Value 0 1 2 3 4

Unit MPa kPa bar PSI kgf/cm2

ITV050-ILN-*-M-X399

Bit

Value 0 1

Unit MPa kPa

indicates the initial shipping value. After changing the unit, affix the included unit sticker according to the unit displayed on the LED.

Unit label attachment position

– 15 –

Parameter index Parameter name Function
Bit

0x41
Hold/Clear setting Sets the output setting when communication error occurs. 0: Exhaust completely (Clear). 1: Output pressure is maintained (Hold). Default value: Hold Bit 0

Value

Bit

0

Setting

Clear

1

Hold

  • indicates the initial shipping value.

Parameter index Parameter name Function
Bit
Value

0x42
Gain tuning function The response time can be changed by tuning the gain. When the gain is increased, the response time tends to be faster, but stability will be lost, which may cause hunting (unstable pressure). Default: Gain 9

Bit 3, 2, 1, 0

Bit

3 2 1 0 Setting

0 0 0 0 Gain 0

0 0 0 1 Gain 1

0 0 1 0 Gain 2

0 0 1 1 Gain 3

0 1 0 0 Gain 4

0 1 0 1 Gain 5

0 1 1 0 Gain 6

0 1 1 1 Gain 7

1 0 0 0 Gain 8

  • 1 0 0 1 Gain 9

1 0 1 0 Gain A

1 0 1 1 Gain B

1 1 0 0 Gain C

1 1 0 1 Gain D

1 1 1 0 Gain E

1 1 1 1 Gain F

  • indicates the initial shipping value.

– 16 –

Parameter index Parameter name Function
Bit Value

0x43

Sensitivity tuning function
Changing the sensitivity will change the pressure correction operation near the set pressure point. When the sensitivity is increased, hunting may occur. When the sensitivity is decreased, hunting will be reduced, but the pressure correction will be reduced, so there may be a moderate pressure instability.
Default value Sensitivity 0

Bit 2, 1, 0

Bit

2 1 0

Setting

0 0 0 0 0 1 * 010

Sensitivity Sensitivity
Sensitivity 0

0 1 1

Sensitivity 1

1 0 0

Sensitivity 2

1 0 1

Sensitivity 3

1 1 0

Sensitivity 4

1 1 1

Sensitivity 5

  • indicates the initial shipping value.

Parameter index Parameter name
Function

0x48 (energizing time)
Energizing time Displays the accumulated energizing time of the electro pneumatic regulator. Please note that the number indicates hours and is refreshed every hour.

Bit Value

Bit 31 to 0 If the Bit are 1111 1111 1111 1111 1111 1111 1111 1111, this indicates approximately 4 billion hours.

  • Default value is 0.

– 17 –

Parameter index Parameter name
Function

0x49 (Notification setting of accumulated energizing time)
Notification setting of the accumulated energizing time
This function uses process data to notify the user that the accumulated energizing time of the electro-pneumatic regulator reached the time set with this function. The default value is “0,” which means no notification is output. If a value is “1” or greater, the notification setting is enabled.

Bit Value

Bit 31 to 0 Se0tting the Bit to 1111 1111 1111 1111 1111 1111 1111 1111 sets it to approximately 4 billion hours. Setting the Bit to 0000 0000 0000 0000 0010 0010 0011 1000 sets it to approximately 8,760 hours (equivalent to 1 year: 24 hours x 365 days).

  • The default value is “0,” which means that the notification is disabled.

Parameter index Parameter name
Function Bit Value

0xA0 (Product number) Product number Displays the product number of the electro-pneumatic regulator.
BYTE 64 (Maximum) The Bits 49 54 56 32 30 35 30 2D 49 4C 33 30 2D 31 2D 4B 2D 58 33 39 39 (hexadecimal number) indicate “ITV2050-IL30-1-K-X399.” (ASCII code)

– 18 –

Parameter index 0x4A Parameter name Operation Mode (PS1)

Function Bit

When the process data output switching flag (BIT 0 of BYTE0) detects a Low (False) level, the mode transitions to operation mode and the pressure is regulated to the value set by this Bpaitra1m5ete0r.2BYTE

Value

Adjustable from 0x0000 to 0x02BC.

0x0000=0kPa, 0x02BC=700kPa.

It is not linked with the display unit.

indicates the initial shipping value.

In addition, the program can be set up to 0×41A = 1050kPa.

Parameter

0x4B

Parameter

Standby Mode (PS2)

Function

When the process data output switching flag (BIT 0 of BYTE0) detects the level of High (True), it transitions to standby mode and the pressure is adjusted to the pressure set by this parameter.

Bit

Bit 1502BYTE

Value

Adjustable from 0x0000 to 0x02BC.

0x0000=0kPa, 0x02BC=700kPa.

It is not linked with the display unit.

indicates the initial shipping value.

In addition, the program can be set up to 0×41A = 1050kPa.

– 19 –

Parameter index Parameter name Function

0x4D Set value of Solenoid Valve Stop Time This function reduces operation of the solenoid valves when the supply pressure is insufficient.

Bit

Bit 701BYTE

Value

It can be set from 0% to 99% (of 100 seconds).

If the value is 0, the operating duration reduction is 0% and this

function is disabled. In the case of 99, the operating duration is

reduced by 99%.

The initial value is “0” and is disabled.

Parameter index Parameter name Function
Bit Value

0x52
Pressure Ramp Up Duration setting This function gradually changes the command value in the set time when shifting from power ON to operation mode, from standby mode to operation mode or from isolation mode to operation mode. Even if the output pressure is higher than the set pressure during the transition time of the set pressure, the exhaust operation will Bit 1502BYTE
It can be set in units of 0.1 seconds from 0 to F00 (1500). (1=0.1sec)

The initial value is “0” and is disabled. indicates the initial shipping value.

– 20 –

Setting using buttons
! Caution
(1) If the incorrect key is pressed or incorrect information is displayed during setting, power must be shut off and the procedure started again.
(2) When you press the S key after completing the value setting for operation mode and standby mode, the operation will start immediately, so be careful when doing so. We recommend operation without supply pressure.
(3) Even if no signal is input, if pressure is supplied to the primary side, the pressure set in each mode will be output to the secondary side, so be careful. However, please note that for the NO type, when the power is turned off, the pressure equal to the supply pressure minus 0.1 MPa will be output.
(4) Output pressure from this product and state of operation are changed by changing of each setting and function. Each setting and function should be operated by trained and experienced operator.
(5) Do not configure settings using the button operation and IO-Link communication at the same time. If settings are made by both methods, unintended settings may be configured.
Flow of the setting

POWER ON

REFER TO P22

UNLOCK KEYS

*Only when the key lock is active

REFER TO P23
SETING NOMAL MODE SETING STANDBY MODE

REFER TO P26 TO P29
DETAIL SETING

REFER TO P24
RESET

GAIN SENSITIVITY ZERO CLEAR
Pressure display unit Pressure Ramp Up Duration SOLENID VALVE
STOP TIME INITIALIZE

REFER TO P22
LOCK KEYS

(Note 1): Please refer to each contents about operation method.
– 21 –

Key locking function
! Caution
The key lock function is preserved in the EEPROM (non-volatile memory). Its settings are reflected even after power cycling. (The key lock is deactivated by default at shipment). This setting interlocks with the key lock for the IO- Link parameter: Device access lock (Index 12) and can also be set via IO-Link. However, when buttons are operated, the button operations take priority and the settings via IO-Link are processed exclusively.

Unlocking the keys

No

Key operation

LED Display

(1)

(current) pressure is displayed

(2) Press key for 2 seconds or more.

is displayed

(3)

flashes on the display

(4) Press S-key

(5)

is displayed for approx. 1 second

(6) Key lock is released *(4) Press key to cancel.

Locking the keys

No

Key operation

(1)

(current) pressure is displayed
LED Display
(current) pressure is displayed

(2) Press key for 2 seconds or more.

is displayed

(3)

flashes on the display

(4) Press S-key

(5)

is displayed for approx. 1 second

(6) Keys are locked *(4) Press key to cancel.

(current) pressure is displayed

– 22 –

Operation Mode / Standby Mode setting
Operation mode set pressure, standby mode set pressure setting method

No

Key operation

LED Display

(1) Deactivate the key lock if necessary (see page 22).

(2) Press S-key

(3)

Set Operation Mode (PS1) set pressure by using the and keys.

(displayed alternately)

*Adjusting range: Refer to note 1 to 3

(4) Press S-key

(5)

Set Standby Mode (PS2) set pressure by using the and keys.

(displayed alternately)

*Adjusting range: Refer to note 1 to 3

(6) Press S-key

Display current pressure

(7) Activate the key lock if necessary (see page 22).
(Note1)Pressure can be adjusted from 0 to 700[kPa]. (Note2)The adjustable range is 0 to 700[kPa], but the setting range is 0 to 1050[kPa]. (Note3)The setting range of the LED display changes depending on the pressure display unit.

– 23 –

Reset function

Clear the operation mode and standby mode settings. Same functionality as via IO-Link.

Operation

No

Key operation

LED Display

(1) Deactivate the key lock if necessary (see page 22).

(2)

Press the and keys simultaneously for 3 seconds or more.

(current) pressure is displayed

(3)

is displayed for approx. 1 second

(4)

The settings are reset and returned to the condition before power was supplied. Activate the key lock if necessary (see page 22).

Reset content

Item

Reset content

PS1

0kPa

PS2

0kPa

*(Note): Gain (GL and sensitivity (SL) are not reset.

– 24 –

Error indicating function

Error name

LED display

Contents of error

System error
Solenoid valve error

Reading or writing errors occurred in EEPROM.
Reading and writing errors occurred in memory.
Solenoid valve failure.

Countermeasure
Please execute “initialize (refer to P33)” when ITV do not operate normally after restarting the power supply. Please contact us, when ITV do not operate normally after initialize.
Please contact us when ITV do not operate normally after restarting the power supply.
Replace the solenoid valve. For the replacement procedure contact SMC.

Residual pressure
error

Out of range error of zero clear

Please operate “zero clear” within the range of 5%F.S.. Please operate “zero clear” after the secondary pressure of ITV is became to atmosphere.

– 25 –

Detail setting mode

No

Key operation and LED display

(1) Deactivate the key lock if necessary (see page 22). (2) Press S-key for 2 seconds or more.

(displayed alternately)

key

key

Press S-key To “GAIN” (refer to P27)

(displayed alternately)

key

key

Press S-key To “SENSITIVITY” (refer to P28)

key

key

key

(displayed alternately)
key Press S-key To “ZERO CLEAR” (refer to P29)

(displayed alternately)

(3)

key

Press S-key

key

To “Pressure display uni” (refer to P30)

(displayed alternately)

key

key

Press S-key
To “Pressure Ramp Up Duration” (refer to P31)

(displayed alternately)

key

key

Press S-key
To “Solenoid Valve Stop Time” (refer to P32)

(displayed alternately)

Press S-key To “INITIALIZE” (refer to P33
(4) In state of 3, press S-key for 2seconds or more. (5) Return to (current) pressure display. (6) Activate the key lock if necessary (see page 22).

– 26 –

Gain setting
Interlocked with the IO-Link parameter. Operation does not require the adjustment of gain. This product can change the response with this gain setting. When the gain is changed to larger, the response become quickly, but there is a possibility that stability is lost.

No

Key operation

LED Display

(1) Deactivate the key lock if necessary (see page 22).

(2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F01” by using the and keys.

(displayed alternately)

(4) Press S-key.

(5) Set the GAIN by using the and keys.

(blink and change the rightest digit)

(6) Press S-key.

(displayed alternately)

(7)

Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)

(8) Activate the key lock if necessary (see page 22).

Relation between setting of gain and response time

Response Slow

Setting of GAIN

to

  • Default:

Quick

– 27 –

Sensitivity setting
Interlocked with the IO-Link parameter. Operation does not require the adjustment of sensitivity. When the sensitivity is changed, the correction operation of pressure changes. When the sensitivity is changed to sharp, the hunting of pressure might be occurred. And, when the sensitivity is changed to dull, there is a possibility that staggering of gradual pressure occur, because the pressure correction become lower.

No

Key operation

LED Display

(1) Deactivate the key lock if necessary (see page 22). (2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F02” by using the and keys.

(displayed alternately)

(4) Press S-key.

(5)

Set the SENSITIVITY by using the and keys.

(blink and change the rightest digit)

(6) Press S-key.

(displayed alternately)

(7)

Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)

(8) Activate the key lock if necessary (see page 22).

Relation between setting and sensitivity

Sensitivity

Sharp

Dull

Setting of

sensitivity

*Default:

– 28 –

Zero clear
This function is the same as the function via IO-Link. The display can be set to zero again by executing “zero clear”. When “zero clear” is executed with residual pressure in the secondary piping, the pressure is assumed to be zero. Please execute the operation of “zero clear” with the supply pressure is intercepted, and the piping of the second side removed.

No

Key operation

(1) Deactivate the key lock if necessary (see page 22).

LED Display

(2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F03” by using the and keys. (4) Press S-key.

(displayed alternately)
flashes on the display

(5)

Press and keys for 3 seconds or more. (press S-key to (3))

is displayed

(6)

“Zero clear” is executed, after 3 seconds. (Release keys till less than 3 seconds to (4))

is displayed for approx. 1 second.

(7)

Returns to the state immediately after turning on of the power supply. Activate the key lock if necessary (see page 22).

(note)The adjustable range is within ±5%F.S from the state of the factory shipment. When more

than this range,

is displayed and zero-clear is not executed.

– 29 –

Pressure display uni

Same functionality as via IO-Link. It is possible to change the pressure display unit. ITV00-IL0--M-X399 is from SI units, ITV00-IL0--K-X399 is from SI units, bar, psi, kgf/cm2 You can choose.

No

Key operation

(1) Deactivate the key lock if necessary (see page 22).

LED Display

(2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F04” by using the and keys. (4) Press S-key.

(displayed alternately)

(5)

Set Pressure display unit by using the and keys.

(blink and change the rightest digit)

*Pressure display unit : refer to note2

(6) Press S-key.

(displayed alternately)

(7)

Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)

(8) Activate the key lock if necessary (see page 22).
(Note1)Due to the new measurement law, please use only SI units in Japan. (Note2The relationship between the LED display by key operation and the pressure display unit setting is as follows.

LED

Pressure display unit

U_0

MPa

U_1

kPa

U_2

Bar

U_3

PSI

U_4

kgf/cm2

is the factory default value.

Only U_0 and U_1 can be selected for ITV00-IL0--M-X399.

– 30 –

Pressure Ramp Up Duration

Interlocked with the IO-Link parameter. Set the time to reach the operation mode set pressure when shifting to operation mode.

No

Key operation

(1) Deactivate the key lock if necessary (see page 22).

LED Display

(2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F07” by using the and keys. (4) Press S-key.

(displayed alternately)

(5)

Set Pressure Ramp Up Duration by using the and keys.

(number changes)

Setting range : refer to Note 1

(6) Press S-key.

(displayed alternately)

(7)

Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)

(8) Activate the key lock if necessary (see page 22).

Note1The setting range of Pressure Ramp Up Duration is 0 to 1500 (in units of 0.1 seconds).

The relationship between the LED display by key operation and Pressure Ramp Up Duration is

as follows.

LED

Pressure Ramp Up Duration [sec]

0

0

1

0.1

F00

150

is the factory default value.

Only the third digit of the LED display is displayed in

hexadecimal.

Therefore, “F00” represents “1500” in decimal, and

the setting value is in units of 0.1 seconds.

Pressure Ramp Up Duration will be “150 seconds”.

If Pressure Ramp Up Duration is 0 (factory default), the function is disabled.

– 31 –

Solenoid Valve Stop Time

Interlocked with the IO-Link parameter. Set the function to prevent overdrive of the solenoid valve when the supply pressure is insufficient.

No

Key operation

(1) Deactivate the key lock if necessary (see page 22).

LED Display

(2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F12” by using the and keys. (4) Press S-key.

(displayed alternately)

(5)

Set Solenoid Valve Stop Time by using the and keys.

(number changes)

Setting range : refer to Note 1

(6) Press S-key.

(displayed alternately)

(7)

Press S-key for 2 seconds or more, then go out from detail setting mode. (Select the menu with or keys, then jump to another item.)

(8) Activate the key lock if necessary (see page 22).

Note1The setting range of Solenoid Valve Stop Time is 0 to 99 (in percent units).

The relationship between the LED display by key operation and Solenoid Valve Stop Time is as

follows.

LED

Solenoid Valve Stop Time

[% of 100 seconds]

0

0

1

1

99

99

is the factory default value.

If the Solenoid Valve Stop Time is set, it will

Stops the operation of the solenoid valve.

The longer the set Solenoid Valve Stop Time, the longer the stop time of solenoid valve

operation.

If the Solenoid Valve Stop Time is 0 (factory default), the function is disabled.

– 32 –

Initialize
This function is the same as the function via IO-Link. This is a function to return settings, including internal control constants, to initial values. Only run it if it displays an error and doesn’t work at all. If you want to return the pressure setting etc. to the initial value, please execute the reset operation.

No

Key operation

(1) Deactivate the key lock if necessary (see page 22).

LED Display

(2) Press S-key for 2 seconds or more, then go to detail setting mode.

(3) To “F99” by using the and keys.

(displayed alternately)

(4) Press S-key.

flashes on the display

(5)

Press and S keys for 5 seconds or more. (press S-key to (3))

(6)

“Initialize” is executed, after 5 seconds. (Release keys till less than 5 seconds to (4))

is displayed Turning off for 1 second

(7)

Returns to the state immediately after turning on of the power supply. Activate the key lock if necessary (see page 22).

– 33 –

LED display

The meaning of LED indications are as shown in the table below.

LED label
power supply (PWR)
communication (COM)

color
green orange green

lighting conditions
Not reaching Pressure Ramp Up Duration or Control Stop in operation mode IO- Link communication not established

flashing condition
– (not applicable)
in standby mode IO-Link communication establishment

Lights-out condition
Power off
Power off

The range of the LED pressure display is different according to the pressure range and the unit of the display.

unit MPa Kgf/cm2 bar PSI kPa

700kPa range .000 to .A00 0.00 to A.00 0.00 toA.00
0 to 150 0 to A00

(note1)The mark “” is blinking the decimal point, and it is shown a minus. (note2)The adjustable pressure range of the product is 700kPa, but the LED pressure display
range can display up to 1000kPa. (note3)When the digit overflows, the following of “9” are substituted by “A”.
(example: The following of 999(kPa) are displayed as A00(kPa), and it shows 1000 kPa.)

(note4)When the display exceeds the lower bound value, ”

” is displayed.

(note5)When the display exceeds the upper bound value, ”

” is displayed.

– 34 –

Maintenance
Before performing maintenance, turn off the power supply, stop the air supply, exhaust the residual
compressed air in the piping, and verify the release of air.
Foreign matter caught in the inlet or exhaust piping may interfere with operation. Periodic cleaning is necessary.
Do not use solvents such as benzene, thinner, etc., to clean the product including the switch cover. Use a soft dry cloth to remove stains.
Revision history
Refer to the SMC website (URL http://www.smcworld.com) for more information about troubleshooting. This operation manual refers to all standard types and is partially applicable to special models.
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 URL http://www.smcworld.com NOTE: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2021 SMC Corporation All Rights Reserved
– 35 –

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals