nVent RAYCHEM JBM-100-L-A Integrated Power Instruction Manual

nVent RAYCHEM JBM-100-L-A Integrated Power

The nVent RAYCHEM JBM-100-L-A is a Type 4X-rated connection kit designed for use with nVent RAYCHEM BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT, HTV-CT, and VPL-CT industrial parallel heating cables. The kit can be used to connect one, two, or three heating cables to power, to connect two separate heat-trace circuits, or to splice or tee up to three heating cables. The kit includes a plug-in light module that indicates when power is supplied to theheating cable circuit.

Approvals

• Class I, Div. 2, Groups A, B, C, D
• Class II, Div. 2, Groups E, F, G
• Class III CLI, ZN1, AEx em II T* (JBM-100-L-A only)
• Ex eb mb IIC T* Gb (JBM-100-L-A only)
• JBM-100-L-A is IECEx certified for use with:
  • BTV-CR/BTV-CT: IECEx BAS 20.0011X
  • QTVR-CT: IECEx BAS 20.0013X
  • XTV-CT: IECEx BAS 20.0012X
  • KTV-CT: IECEx BAS 20.0014X
  • HTV-CT: IECEx PTB 21.0007X
  • VPL-CT: IECEx BAS 20.0008X

Kit Contents

Warnings and Precautions

• This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions.
• Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly.
• Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS VEN 0058 for further information. CHEMTREC
• 24-hour emergency telephone: 800-424-9300 Non-emergency health and safety information: (800) 5456258.

Tools Required

• Screwdriver

Additional Materials Required

• nVent RAYCHEM self-regulating cables (refer to design guide for maximum allowable circuit length)

Usage Instructions

1. Ensure that power to the circuit is turned off before installation.
2. Remove the stand assembly, lid, and box plug from the connection kit box.
3. Insert the heating cable(s) through the grommet plugs and into the box.
4. Connect the bus wires to the appropriate terminal blocks in the box using a screwdriver.
5. Apply cable lubricant to the bus wire connections.
6. Attach the lid to the box using the spanner.
7. Install the connection kit in a suitable location as per local codes and regulations.
8. Turn on the power to the circuit and verify that the plug-in module indicates power to the heating cable circuit.

Note

For two or more heating cables powered by a single circuit, the length of each heating cable should not exceed the maximum allowable circuit length published in the nVent RAYCHEM self-regulating cables design guide and the total current of all heating cables on the circuit should equal no more than 80% of the circuit breaker current rating.

Technical Support

For technical support, call nVent at 800-545-6258.

Reference

For more information, visit nVent.com/RAYCHEM.

Hazardous Locations

• Class I, Div. 2, Groups A, B, C, D
• Class II, Div. 2, Groups E, F, G
• Class III
• CLI, ZN1, AEx em II T* (1)

*(JBM-100-L-A only) Ex eb mb IIC T Gb (2)**

JBM-100-L-A is IECEx certified for use with:

• BTV-CR/BTV-CT: IECEx BAS 20.0011X
• QTVR-CT: IECEx BAS 20.0013X
• XTV-CT: IECEx BAS 20.0012X
• KTV-CT: IECEx BAS 20.0014X
• HTV-CT: IECEx PTB 21.0007X
• VPL-CT: IECEx BAS 20.0008X

Class I Division 2 (Zone 2**), Groups A, B, C, D Class I Zone 2 IIC

Ex eb mb IIC T Gb; Class I Zone 1 AEx eb mb IIC T Gb Ex mb tb IIIC T°C Db; Zone 21 AEx mb tb IIIC T°C Db

For the system Temperature Code, see the heating cable or design documentation

• Except for VPL, HTV (FM approval only)
• Except for KTV-CT
• For HTV-CT only Per CE Code Table 18

KIT CONTENTS

DESCRIPTION

The nVent RAYCHEM JBM-100-L-A is a Type 4X-rated connection kit. It is designed for use with nVent RAYCHEM BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT, HTV-CT and VPL-CT industrial parallel heating cables. The kit can be used to connect one, two, or three heating cables to power, to connect two separate heat-trace circuits, or to splice or tee up to three heating cables. The kit includes a plug-in light module that indicates when power is supplied to the heating cable circuit.
Note: For two or more heating cables powered by a single circuit, the length of each heating cable should not exceed the maximum allowable circuit length published in the nVent RAYCHEM self-regulating cables design guide and the total current of all heating cables on the circuit should equal no more than 80% of the circuit breaker current rating.
This kit may be installed at temperatures as low as –40°F (–40°C). For easier installation store above freezing until just before installation.
For technical support call nVent at (800) 545-6258.

TOOLS REQUIRED

• Wire cutters
• Adjustable pliers
• Needle nose pliers
• Utility knife
• 1/4 in or smaller slotted screwdriver
• Marking pen
• Wire stripper (for VPL-CT)
• Large slotted screwdriver
• 3/8 in hex key (required for splice and tee connections)

ADDITIONAL MATERIALS REQUIRED

• Pipe strap
• GT-66 or GS-54 glass cloth tape

OPTIONAL MATERIALS

• Recommended conduit drain: JB-DRAIN-PLUG-3/4IN P/N 278621-000
• Small pipe adapter for 1 in (25 mm) and smaller pipes: Catalog number JBM-SPA P/N D55673-000

WARNING:

This component is an electrical device that must be installed correctly to ensure proper operation and to prevent shock or fire. Read these important warnings and carefully follow all of the installation instructions.

• To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of nVent, agency certifications, and national electrical codes, ground-fault equipment protection must be used. Arcing may not be stopped by conventional circuit breakers.
• The power connection may be powered by more than one circuit. Be sure all power sources are de-energized before opening box.
• Component approvals and performance are based on the use of nVent-specified parts only. Do not use substitute parts or vinyl electrical tape.
• The black heating cable core and fibers are conductive and can short. They must be properly insulated and kept dry.
• Damaged bus wires can overheat or short. Do not break bus wire strands when scoring the jacket or core.
• Keep components and heating cable ends dry before and during installation.
• Use only fire-resistant insulation materials, such as fiberglass wrap or flame-retardant foam.

CAUTION:

HEALTH HAZARD: Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly. Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS VEN 0058 for further information.
CHEMTREC 24-hour emergency telephone: 800-424-9300
Non-emergency health and safety information: 800-545-6258.

HEATING CABLE TYPES

1. Determine the heating cable type and continue as shown.

   • Cut each heating cable 12 in (30 cm) from the center of the first indentation, cut at a 45° angle
   • After the heating cable has been cut, align indentations. Allow approximately 24 in (60 cm) of heating cable for installation.
   • Allow approximately 24 in (60 cm) of heating cable for installation.
   • Cut off the heating cable end at a 45° angle for easier insertion.

2. Complete steps 2 through 6 for each heating cable before going on to the next length of the heating cable

   • Do not remove the box nut from the stand. Push the heating cable through the stand and nut as shown. Use cable lubricant if needed.
   • Square off cable end with 90°angle cut

3. Lightly score the outer jacket around and down as shown.

   • Bend the heating cable to break the jacket at the score, then peel off the jacket.

4. Determine heating cable type and continue as shown.

5. Push the braid back and bunch as tight as possible.

   • Lightly score the inner jacket around and down as shown.
   • Peel off the inner jacket
   • Unwind the heating element, cut, and remove as shown
   • Lightly score clear jacket around and down as shown.
   • Bend the heating cable to break the jacket at the score then peel off the jacket.
   • Push the braid forward. Use a screwdriver to open the braid.
   • Bend the heating cable and work it through an opening in a braid.
   • Remove the insulation from the ends of the bus wires.
   • Pull braid tight to make a pigtail.
   • Push the braid back to create a pucker.
   • At pucker use a screwdriver to open the braid.
   • Bend the heating cable and work it through an opening in a braid.
   • Lightly score the inner jacket around and down as shown.
   • Peel off the inner jacket.
   • Cut and remove all fiber strands.
   • Score and remove the center spacer.
   • Remove any remaining fiber material from bus wires.
   • Pull braid tight to make a pigtail
   • Push braid back to create a pucker.
   • At pucker use a screwdriver to open braid.
   • Bend heating cable and work it through opening in braid.
   • Lightly score inner jacket around and down as shown.
   • Peel off inner jacket.
   • Notch core.
   • Peel bus wire from core.Push braid back to create a pucker.
   • At pucker use a screwdriver to open braid.
   • Bend heating cable and work it through opening in braid.
   • Score inner jacket and conductive core around and down as shown.
   • Peel off inner jacket.
   • Flip the cable 180ºC and score the other side of inner jacket and conductive core.
   • Remove the inner jacket, conductive core by using needle-nose pliers as shown.
   • Score and remove center insulation
   • Remove any remaining material from bus wires.
   • Pull braid tight to make pigtail.

6. Mark the jacket as shown.

7. Pull heating cable back into stand as shown. Use cable lubricant if needed

8. Fasten stand to pipe. Do not pinch heating cables.

   • Loop and tape extra heating cable to pipe.
     Note : For 1 in (25 mm) and smaller pipes, use adapter (purchased separately) and install between stand and pipe

9. Remove box nut.

   • Install grommet plugs in unused openings.

10. Place junction box ontostand. Align key ways in large box hole with alignment feature on stand.

    • Put box nut back onto stand.
    • Tighten box nut with spanner.
      Torque = 22 +/- 2 Nm

11. Slide strain relief over heating cables, down onto box nut.

    • Secure strain relief by tightening screws.
      CAUTION : Health Hazard.
      Wash hands after contact with sealant. Consult material safety data sheet VEN

13. If needed, re-twist and straighten bus wires,then insert bus wires into guide tubes as shown

14. Push core sealer onto the heating cable to the mark made in step 6.
    Note : Extra force may be required for larger cables or at lower temperatures.

15. Remove the guide tubes and dispose of them in a plastic bag.

    • Slip the green/yellow tube onto the braid. Heat-shrinking is not required.

16. Trim bus wires and braid.

    • Repeat steps 12 through 15 for all heating cables

17. Finished view of installed core sealers.

18. This kit uses spring clamp style terminals.

    • Terminals use a steel spring to clamp the wire to provide improved vibration resistance, reduced maintenance and faster installation.
    • To connect wires, firmly insert a slotted screwdriver into the square hole ( 1 ) 2to open the spring. When fully inserted, the screwdriver will lock into place, allowing you to remove your hand and insert the wire into the round hole1 ( 2 ). Remove the screwdriver to clamp the wire. The wire is held securely against the bus bar for low contact resistance over time without the need to periodically retighten screws.

19. Splice Wiring

    • Tee Wiring
    • Power Connection Wiring
      WARNING: Shock or fire hazard. When the power connection is energized by two circuits, the L1 and L2 jumpers must be removed to prevent an electrical short.

20. If used as a power connection

    • Install conduit and fittings as shown. To minimize loosening due to vibration, use flexible conduit.
    • Pull in power and ground wires, strip off 1/2 in (13 mm) of insulation, and terminate.
    • If used as a splice or tee connection
    • Install box plug using 3/8 in hex key.

21. Plug in the light module in the terminal blocks marked L and N as shown here. (F or simplicity the connected wires in the terminal blocks are not shown in this step.)

22. Install lid. Torque = 1.02 to 1.47 Nm

    • Apply insulation and cladding.
    • Weather-seal the stand entry.
    • Leave these instructions with the end user for future reference.

WARNING : Explosion Hazard- Substitution of Components May Impair Suitablity for Class I Division 2 (Zone 2)
WARNING : Explosion Harzard- Do not disconnect equipment unless power has been switched off or the area is known to be Non-Hazardous.

North America
Tel +1.800.545.6258
Fax +1.800.527.5703
thermal.info@nVent.com
Europe, Middle East, Africa
Tel +32.16.213.511
Fax +32.16.213.604
thermal.info@nVent.com
Asia Pacific
Tel +86.21.2412.1688
Fax +86.21.5426.3167
cn.thermal.info@nVent.com
Latin America
Tel +1.713.868.4800
Fax +1.713.868.2333
thermal.info@nVent.com
©2021 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners.
nVent reserves the right to change specifications without notice.
nVent.com/RAYCHEM

References

• Electrical Heat Tracing | Heat Tracing | nVent RAYCHEM

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