HOIST RS-1415-A Seated Rotary Calf User Manual

June 10, 2024
HOIST

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HOIST RS-1415-A Seated Rotary Calf

HOIST RS-1415-A Seated Rotary Calf-product

Product Information: RS-1415-A Seated Rotary Calf

The RS-1415-A Seated Rotary Calf is a piece of exercise equipment designed to provide a smooth and effective calf muscle workout. It has a weight stack of 150 lbs and is bolted to the exercise floor to prevent tipping during use. The machine code is C05.

The product comes with an owner’s manual that contains assembly instructions, a parts list, and information on maintenance and warranty. When ordering replacement parts, both the serial number and model number must be provided.

The frame of the RS-1415-A is made up of various components that need to be assembled with the help of tools such as a ratchet wrench, adjustable wrench, rubber mallet, tape measure, and hex key wrench set. Once assembled, the machine should be checked for correct operation before using it.

Product Usage Instructions:

  1. Bolt the RS-1415-A Seated Rotary Calf to the exercise floor before use to prevent tipping.
  2. After assembly, check all machine functions to ensure correct operation. If there are any issues, first review the assembly instructions to locate any possible errors. If the problem persists, call an authorized HOIST dealer with the serial number and manual on hand.
  3. Only use HOIST replacement parts when servicing the machine. Failure to do so will void the warranty and could result in personal injury.
  4. To use the machine properly, sit on the seat with your feet on the footrests and your knees bent at a 90-degree angle. Adjust th lever according to your leg length so that your calves are aligned with the resistance pads.
  5. Grasp the handlebars and press down with your calves, keeping your back straight and your feet flat on the footrests. Slowly lift the weight stack with your calves and then lower it back down.
  6. Start with a weight that you can comfortably lift for 12-15 repetitions and gradually increase the weight over time as your calf muscles get stronger.
  7. After use, wipe down the machine with a clean cloth and store it in a cool, dry place away from moisture and direct sunlight.

INSTRUCTIONS

Before beginning assembly please take the time to read the instructions thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering, use part numbers and descriptions from the lists. Use only HOIST replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury.

HOIST equipment is designed to provide the smoothest, most effective exercise motion possible. After assembly, you should check all functions to ensure correct operation. If you experience problems, first recheck the assembly instructions to locate any possible errors made during assembly. If you are unable to correct the problem, call your authorized HOIST dealer. Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on.

FRAME ASSEMBLY

ASSEMBLE WEIGHT CAGE FIRST

NOTE:

  • INSTALL CABLE AND PULLEYS AT THE SAME TIME.
  • WRENCH TIGHTEN BOLT (73).
  • HAND TIGHTENS REMAINING HARDWARE.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.HOIST RS-1415-A Seated Rotary Calf-fig-1

NOTE:

  • HAND-TIGHTEN HARDWARE.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.HOIST RS-1415-A Seated Rotary Calf-fig-2

NOTE:

  • WRENCH TIGHTEN HARDWARE.
  • WRENCH TIGHTEN ALL PREVIOUSLY HAND-TIGHTENED HARDWARE.
  • INSTALL CABLE AND PULLEYS AT THE SAME TIME.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.HOIST RS-1415-A Seated Rotary Calf-fig-3

STEP 1

  • INSTALL (24) IN FRONT OF (10).
  • THEN ALIGN (9) WITH SHAFT BORES, CAREFULLY INSERT THE SHAFT (38) THROUGH (10) AND LINEAR BEARINGS, AND INSTALL THE REMAINING (24).

STEP 2

  • INSTALL ADJUSTER LEVER (14) INTO (9) THEN WRENCH TIGHTEN (82) JUST ENOUGH FOR (14) TO PIVOT FREELY.

STEP 3

  • WRENCH TIGHTEN PULL PIN CAP (39) INTO (9) AS SHOWN.
  • WRENCH TIGHTEN HARDWARE.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.HOIST RS-1415-A Seated Rotary Calf-fig-4

NOTE:

  • WRENCH TIGHTEN HARDWARE.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.HOIST RS-1415-A Seated Rotary Calf-fig-5

NOTE:

  • WRENCH TIGHTEN HARDWARE.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.HOIST RS-1415-A Seated Rotary Calf-fig-6

NOTE:

  • WRENCH TIGHTEN HARDWARE.
  • SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY.

WHEN FINISHED WITH THIS STEP PLEASE SEE ROC-IT WEIGHT CAGE MANUAL FOR FINAL ASSEMBLY.HOIST RS-1415-A Seated Rotary Calf-fig-7

IMPORTANT
NOW THAT THE RS-1415-A IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVEL TO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS. IF THEY ARE NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE- ALIGN THE FRAME AND RETIGHTEN BOLTS.

PRE-ASSEMBLY

HOIST RS-1415-A Seated Rotary Calf-fig-8

DECAL PLACEMENT

NOTE: ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED.HOIST RS-1415-A
Seated Rotary Calf-fig-9

DECAL REFERENCE

HOIST RS-1415-A Seated Rotary Calf-fig-22 HOIST
RS-1415-A Seated Rotary Calf-fig-23

PART LIST

NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

ITEM NO. PART NUMBER DESCRIPTION QTY.
1 010-01C0640 CABLE ASSEMBLY: RS-1415 150 5/8″ LG. 1
3 022-01PD2114-A-M BACK PAD ASSEMBLY 1
4 022-01PD2099-A SEAT PAD ASSEMBLY 1
5 026-01X2685 CROSSBAR ASSEMBLY 1
6 026-01X5664 CROSS MEMBER ASSEMBLY 1
7 026-01X3247 SHAFT ASSEMBLY 2
8 026-01X3551 ROCKING LINK 1
9 026-01X3985 SEAT FRAME 1
10 026-01X5665 USER SUPPORT 1
11 026-01X5666 BASE FRAME ASSEMBLY 1
12 026-01X3576 PRESS ARM RS-1415 1
13 026-01X5155 ADJUSTER TUBE 1
14 026-01X5156 ADJUSTER LEVER 1
15 011-0711001 SET SCREW: 1/4″-28 X .25″ LG. (Ni) 6
16 011-0711002 SET SCREW: 5/16UNC-18 X .25″ LG. (Ni) 2
17 012-0505001 3/8″-16UNC JAM NUT (Ni) 1
18 014-0007007 BEARING    25mm (LINEAR) (WON) 2
19 014-0012013 BEARING: BALL BEARING Ø2.44″ O.D. X Ø1.18″ I.D. 4
20 014-0012014 FLANGELESS BEARING – 25mm I.D. 4
21 014-0012019 SNAP RING – 30mm EXTERNAL 4
22 014-0014002 3/8-16 FLUSH MOUNT INSERT 4
23 014-0015005 SNAP RING: Ø40mm INTERNAL 2
24 014-0015015 SNAP RING 1.00″ INTERNAL 2
25 014-0019002-2 NON-THREADED HALF 2
26 014-0101002 BUSHING: OILITE FLANGED Ø.75″ O.D X Ø.50″ I.D X .38″ LG. 2
27 014-0101020 BUSHING: OILITE FLANGED Ø.63″ O.D. X Ø.38″ I.D. X .50″ LG. 2
28 016-0001003 END CAP 1.50″ X 2.50″ (BLACK) 1
29 018-0002017 PULLEY 6.00″ OD 3
30 019-0001001 PLUG BUMPER 2
31 020-0011009 SPRING 1
32 026-01X5630 CHAIN LINK REPLACEMENT 1
33 020-0014027 ADJUSTABLE STOP 1
34 026-01PL2511 BACK PAD PLASTIC BACKING 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
--- --- --- ---
36 026-01F0427 BACKING PLATE 1
37 026-01F0267 FLANGE 1
38 026-01G0213 GUIDE ROD 27.09″ LG. 1
39 026-01M0128-1 PULL PIN CAP 1
40 026-01M0128-3 PULL-PIN PLUNGER 1
41 026-01M0209 PULL-PIN TO CHAIN LINK 1
42 026-01M0760 HEAVY FLANGED SPACER: Ø.67 O.D. X Ø.39 I.D. X .50 LG. 2
43 026-01M0932 ALUMINIUM CAP: Ø1.25″ ID 2
44 026-01M0933 ALUMINUM RING: Ø1.25″ ID 2
45 026-01M0936 ALUMINIUM RING:    1.00″ I.D. 1
46 026-01M1103 THREADED CABLE ANCHOR Ø1.00″ O.D X 2.50″ LG. 1
47 026-01M2630 SHAFT –   1.181 X 3.7500 LG. 2
48 026-01P2653 ‘H’ PLATE 1
50 026-01P2929 BACK BRACKET MOUNT 2
51 026-01P5316 CABLE SHIELD 1
52 026-01PL0125 E-Z GLIDE PLASTIC SLEEVE 2
53 026-01PL0206-14 GRIP    1.00″ X 6.25″ LG. 1
54 026-01PL0235-10 GRIP OPEN END   1.19″ X 10.00″ LG. 2
55 026-01PL2005 PLUG BUMPER (2 STEM) 1
56 026-01PL2122 OVAL-SHAPED RUBBER FOOT 3
57 026-01PL2154 PLASTIC KNOB: BASE   1.00″ ID 1
58 026-01PL2155 PLASTIC KNOB: CAP  1.00″ ID 1
59 026-01PL2519 PLASTIC SCUFF GUARD 11.05″ LG. WITH RIVETS 1
60 026-01PL2260 FOOTPLATE 2
61 013-1002010 5/16″ SAE FLAT WASHER (Ni) 7
62 013-1002007 3/8″ X 22mm FLAT WASHER (Ni) 34
63 013-1002006 1/2″ X 27mm SAE FLAT WASHER (Ni) 25
64 013-1006003 3/8″ SPLIT LOCK WASHER (Ni) 9
65 014-0019004-3 SCREW FOR 1.00 DIA SPLIT COLLAR (WZ) 4
66 011-0701003 5/16″-18UNC X 1.00″ BHCS (Ni) 4
68 011-0107011 5/16″-18UNC X 1.25″ HHB (WZ) 3
69 011-0701020 3/8″-16UNC X 1.00″ BHCS (Ni) 6
70 011-0702020 3/8″-16UNC X 1.00″ FHCS (Ni) W/NYLON PATCH 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
--- --- --- ---
71 011-0116142 3/8″-16UNC X 1.00″ LOW HEAD SHCS (Ni) 2
72 011-0116145 3/8″-16UNC X 1.75″ LOW HEAD SHCS (Ni) 1
73 011-0116148 3/8″-16UNC X 2.50″ LOW HEAD SHCS (Ni) 1
74 011-0116149 3/8″-16UNC X 2.75″ LOW HEAD SHCS (Ni) 1
75 011-0116152 3/8″-16UNC X 3.50″ LOW HEAD SHCS (Ni) 1
76 011-0701049 1/2″-13UNC X 1.50″ BHCS (Ni) 2
77 011-0116116 1/2″-13UNC X 3.25″ LOW HEAD SHCS (Ni) 4
78 011-0116108 1/2″-13UNC X 1.25″ LOW HEAD SHCS (Ni) 2
79 011-0116119 1/2″-13UNC X 4.00″ LOW HEAD SHCS (Ni) 2
81 012-0504005 3/8″-16 UNC THIN NYLOCK NUT (Ni) 15
82 012-0504002 1/2″-13 UNC THIN NYLOCK NUT (Ni) 13
83 021-0003093 DECAL MOVING PARTS 1.20″ X 2.38″ (HOR) 2
84 021-0003322 DECAL PINCH POINT 1.25″ X 2.31″ (VERTICAL) 1
85 021-0003862 ROC-IT QR DECAL ROTARY CALF 1
86 021-0003426 DECAL PULL 1
87 021-0003427 DECAL ADJUST 1
88 021-0003934 RS WEIGHT STACK DECAL #2 1
89 021-0003551 DECAL ADJUST 1-11 DECAL VERTICAL TXT. 1
90 021-0003780 PLACARD RS-1415 ROTARY CALF 1
93 SERIAL # DECAL DECAL HOIST SERIAL # 1.63″ X 2.63″ 1
94 ROC-IT WEIGHT CAGE – A2 ROC-IT WEIGHT CAGE 1
95 011-0116150 3/8″-16UNC X 3.00″ LOW HEAD SHCS (Ni) 1
96 011-0701019 3/8″-16UNC X .75″ BHCS (Ni) 8
97 011-0701021 3/8″-16UNC X 1.25″ BHCS (Ni) 3
99 013-1010003 5/16″ INTERNAL LOCK WASHER (Ni) 7
100 011-0116122 1/2″-13UNC X 4.75″ LOW HEAD SHCS (Ni) 2

MISCELLANEOUS ITEMS

PART NUMBER DESCRIPTION QTY.
023-0511006 SUPER LUBE 2
  BASE TOUCH UP PAINT 1
  ACCENT TOUCH UP PAINT 1

ABBREVIATIONS

BZ = Black Zinc
Ni = Nickel Plated
SS = Stainless Steel
WZ = White Zinc

HHB = Hex Head Bolt

FHCS = Flat Head Cap Screw

BHCS = Button Head Cap Screw

SHCS = Socket Head Cap Screw

Low Head SHCS = Low Head Socket, Head Cap Screw

SHSS = Socket Head Shoulder Screw

BOLT SIZING CHART

HOIST RS-1415-A Seated Rotary Calf-fig-16 HOIST
RS-1415-A Seated Rotary Calf-fig-17

WASHER SIZING CHART

HOIST RS-1415-A Seated Rotary Calf-fig-18 HOIST
RS-1415-A Seated Rotary Calf-fig-19HOIST
RS-1415-A Seated Rotary Calf-fig-20 HOIST
RS-1415-A Seated Rotary Calf-fig-21

MAINTENANCE SCHEDULE

HOIST RS-1415-A Seated Rotary Calf-fig-24

Your equipment comes with a commercial maintenance decal.
For personal, in home use, please follow the home maintenance schedule listed above.
Never use ammonia, acid-based, or petroleum-based solvents on any portion of the machine as it may damage the finish.

HOIST FITNESS SYSTEMS

GENERAL MAINTENANCE INFORMATION

Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins:

  • Check all pieces for signs of visible wear or damage.
  • Check springs in snap hooks and pull-pins for proper tension and alignment.
  • If the spring sticks or has lost its rigidity, replace it immediately.

Upholstery:

  • To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout.
  • Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying. Avoid using any abrasive cleaners or cleaners not intended for use on vinyl.
  • Replace ripped or warn upholstery immediately.
  • Keep sharp or pointed objects clear of all upholstery.

Decals:

  • Inspect and familiarize yourself with any safety warnings or other user information posted on each decal.

Nuts and Bolts:

  • Inspect all nuts and bolts for any loosening and tighten if needed.
  • Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper.

Anti-Skid Surfaces:

  • These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery.

Belts and Cables:

  • The hoist uses only high-quality belts, and mil-spec cables.
  • Visually inspect the belts and cables for fraying, cracking, peeling or discoloration.
  • While the machine is not in use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas.
  • Replace belts and cables immediately at the first signs of damage or wear. Do not use equipment until belts or cables have been replaced.

Belt and Cable Tension:

  • Referring to the Owners Manual, when belts or cables are used check all bolts attachments to be sure they are properly attached.
  • Check slack in cables and re-adjust cable tension if needed.

Seat Sleeves, Guide Rods:

  • Wipe down adjusting tubes with a dust free rag before applying lubricant.
  • Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray.

Linear Bearings:

  • Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease (lithium, super lube, etc.) into the inside of the bearing. Using your finger, press the grease into the ball bearings and their tracks. repeat until the ball-bearing tracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease.

WEIGHT TRAINING TIPS

  • Use this manual to guide you through the basic exercises you can perform on your RS-1415-A HOIST® Fitness System. To gain maximum results and avoid possible injury, consult a fitness professional to develop your complete exercise program.
  • Always consult your physician before starting any exercise program.
  • To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RS-1415-A HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself. By deciding on an exercise plan that is right for you prior to starting, you will contribute significantly to your success.
  • Warm up properly before engaging in weight resistance training. Stretching, yoga, jogging, calisthenics or another cardiovascular exercise can help prepare your body for the heavier workload of lifting weights.
  • Learn how to perform the exercise correctly before using heavy weights. Correct form is important to avoid injury and to ensure that you work for the proper muscle groups.
  • Know your limitations. If you are new to weight training or are embarking on an exercise regimen after a long layoff, start slowly and build foundational strength over a longer period of time.
  • Pay attention to your breathing. Exhale when you exert is a general rule of thumb. Never hold your breath.

HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY

Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal, transportation or reinstallation. This warranty shall not apply if the defect was caused by misuse, neglect or normal wear and tear.
WARRANTY CLAIMS. All claims require: Model number, Serial number, Date of installation, and any information supporting the existence of the alleged defect.

To complete Warranty Registration visit: www.HOISTFITNESS.com and click on the Warranty Registration link

Starting from the original date of purchase, normal wear and tear shall be considered as the following:

COMMERCIAL USE: All malfunctions of upholstery, grips, and coatings that occur up to one year; all malfunctions of belts, or cables up to one year; all malfunctions of pulleys, bearings, or bushings that occur up to three years. The frame and body components are warranted for ten years, with structural moving parts warranted for five years.
LIGHT COMMERCIAL USE: All malfunctions of upholstery, grips, and coatings that occur up to one year; all malfunctions of belts, or cables up to one year; all malfunctions of pulleys, bearings, or bushings that occur up to three years. The frame and body components are warranted for ten years, with structural moving parts warranted for five years.
HOME USE: All malfunctions of grips, paint, and chrome that occur up to ten years; all malfunctions of electronic components, belts, cables, or upholstery that occur up to ten years; all malfunctions of pulleys, bearings, or bushings that occur up to ten years. The frame and all welded components are warranted for the life of the product.
PLEASE NOTE THAT NOT ALL HOIST PRODUCTS ARE MADE FOR COMMERCIAL USE. Refer to the instructions page of your owners manual or consult with you fitness product dealer to establish if a product is made for commercial use or not. Using a non-commercial product in a commercial setting can result in serious injury or death! Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty expressed or implied or any other failure of this product.
LIGHT COMMERCIAL USE: Our Light Commercial warranty applies to facilities that DO NOT charge monthly membership dues and where the equipment would be used by no more than 50 people per day. Examples of Light Commercial facilities include hotels, apartment complexes, personal training studios, fire stations, police stations, etc., that meet the criteria stated above.
WHAT IS NOT COVERED BY THIS WARRANTY: Hoist’s sole obligation under this warranty is limited to either repair or replacement of parts, subject to the additions below. This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty.
NO CONSEQUENTIAL DAMAGES: Hoist is not responsible for economic loss; profit loss; or special, indirect, or consequential damages.
WARRANTY IS NOT TRANSFERABLE: This warranty is not assignable and applies only in favor of the original purchaser/user to whom delivered. Any such assignment or transfer shall void the warranties herein made and shall void all warranties, expressed, implied or statutory, except the one (1) and five (5) year warranties described above. These warranties are exclusive and in lieu of all other warranties, including implied warranty and merchantability or fitness for a particular purpose. There are no warranties that extend beyond the description on the face hereof.
TRANSPORTATION COSTS: Hoist will accept parts covered under this warranty freight collect, provided that shipment has received prior approval. Hoist is not responsible for any other transportation costs, but will ship freight to collect parts either repaired or replaced under these warranties.
Hoist Fitness Systems
11900 Community Rd.
Poway, CA. 92064
(800)548-5438
PLEASE KEEP THIS FOR YOUR RECORDS

References

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