RALLY Subaru WRX/STI Ultimate Light Bar Installation Guide

RALLY Subaru WRX/STI Ultimate Light Bar

Product Information

• Make: Subaru
• Model: 2015-2017 Subaru WRX/STI
• Product Name: Ultimate Light Bar
• Package Contents:
  • 1 Ultimate Light Bar
  • 1 Skid Guard
  • 1 Lower Mounting Brace
  • 2 Upper Mounting Brackets
  • 2 Upper Mounting Tubes
  • 1 Rivnut Tool
  • 2 1/4 Rivnut
  • 2 1/4-20 x 3/4 Hex Bolt
  • 2 1/4 Lock Washer
  • 2 1/4 Flat Washer
  • 2 3/8 Bolt Plate
  • 2 3/8-16 x .75 Hex Bolt
  • 2 3/8-16 x 1 Hex Bolt
  • 2 3/8-16 x 2 Hex Bolt
  • 6 3/8-16 Hex Nut
  • 8 3/8 Lock Washer
  • 14 3/8 Washer
  • 2 M8 x 25 Flanged Hex Bolt

Product Usage Instructions

1. Remove the front bumper cover and splash guard.
2. Remove the upper bumper beam by removing the indicated bolts.
3. Remove the top plastic piece and intake snorkel.
4. Attach (2) Rivnuts to each of the metal tabs on the upper radiator support. Use a 9/16 Wrench to hold the nut while tightening with a 7/16 Wrench or Socket.
5. Remove (2) M8 bolts from upper radiator brackets.
6. Attach Upper Mounting Brackets and fasten with provided (2) M8 x 25 Flanged Hex Bolts.
7. Thread Upper Mounting Tubes to Upper Brackets with (1) 3/8 Flat Washer in between.
8. Reinstall upper plastic piece, intake snorkel, and upper bumper beam. Fasten upper brackets with (2) 1/4 Hex Bolts, Lock Washers, and Flat Washers.
9. Reattach front bumper cover. Ensure that the Upper Mounting Tubes protrude through the second gap in the grill as shown.
10. For WRX: Swing the Lower Mounting Brace over the metal plate. Take care not to damage any engine components above.
11. Slip (2) 3/8 Bolt Plates into the slots shown underneath the car.
12. Fasten the Lower Mounting Brace to the Bolt Plates using (2) 3/8 Hex Nuts, Lock Washers, and Flat Washers. Cut and reattach splash guard. See below for cutting instructions.

Note: Buyers assume all risk and liability whatsoever for the installation and use of Rally Innovations products. The products are sold as decorative accessories and should not be relied upon as protection for the vehicle or occupants in the event of a collision or roll-over. Vehicles equipped with a supplemental restraint system (airbag) deployed by impact should not be modified by any aftermarket Light Bar or Skid Guard without first consulting the vehicle manufacturer. Rally Innovations, a subsidiary of Pentech Automotive, assumes no liability for injury, loss, incidental or consequential damages in the event of a collision or roll-over.

Flathead Screwdriver 7/16” Wrench or Socket 9/16” Wrench or Socket 10mm Socket

12mm Socket 13mm Socket

Cutting Tool

1| Ultimate Light Bar| 2| 1/4” Flat Washer
1| Skid Guard| 2| 3/8” Bolt Plate
1| Lower Mounting Brace| 2| 3/8”-16 x .75” Hex Bolt
2| Upper Mounting Brackets| 2| 3/8”-16 x 1” Hex Bolt
2| Upper Mounting Tubes| 2| 3/8”-16 x 2” Hex Bolt
1| Rivnut Tool| 6| 3/8”-16 Hex Nut
2| 1/4” Rivnut| 8| 3/8” Lock Washer
2| 1/4”-20 x 3/4” Hex Bolt| 14| 3/8” Washer
2| 1/4”Lock Washer| 2| M8 x 25 Flanged Hex Bolt

INSTALLATION INSTRUCTIONS

1. Remove front bumper cover and splash guard.

2. Remove the upper bumper beam by removing indicated bolts.

3. Remove the top plastic piece and intake snorkel.

4. Attach (2) Rivnuts to each of the metal tabs on the upper radiator support. Use a 9/16” Wrench to hold the nut while tightening with a 7/16” Wrench or Socket.

5. Remove (2) M8 bolts from upper radiator brackets. Attach Upper Mounting Brackets and fasten with provided (2) M8 x 25 Flanged Hex Bolts.

6. Thread Upper Mounting Tubes to Upper Brackets with (1) 3/8” Flat Washer in between.

7. Reinstall upper plastic piece, intake snorkel, and upper bumper beam. Fasten upper brackets with (2) 1/4” Hex Bolts, Lock Washers, and Flat Washers

8. Reattach front bumper cover. Ensure that the Upper Mounting Tubes protrude through the second gap in the grill as shown.

9. Slip (2) 3/8” Bolt Plates into the slots shown underneath the car.

10. For WRX: Swing the Lower Mounting Brace over the metal plate. Take care not to damage any engine components above.

11. Fasten the Lower Mounting Brace to the Bolt Plates using (2) 3/8” Hex Nuts, Lock Washers, and Flat Washers. Cut and reattach splash guard. See below for cutting instructions

12. Slide the Skid Guard between the brace and bumper cover. Fasten with (1) 3/8” x 1” Hex Bolt, (2) Flat Washers, (1) Lock Washer, and (1) Hex Nut per side.

13. Attach Ultimate Light Bar to the Upper Tubes and fasten with (1) 3/8” x 2” Hex Bolt, (2) Flat Washers, (1) Lock Washer, and (1) Hex Nut per side.
    Note: May need to apply pressure to Tubes to fit.

14. Fasten Ultimate Light Bar to Skid Guard with (2) 3/8” x .75” Hex Bolts, (2) Lock Washers, and (2) Flat Washers.

15. For WRX: Cut the splash guard as shown and reattach prior to/above Skid Guard.

16. For STI: Cut the splash guard as shown and reattach prior to/above Skid Guard.

DISCLAIMER FOR RALLY INNOVATIONS PRODUCTS: Buyers assume all risk and liability whatsoever for the installation and the use of Rally Innovations products. Rally Innovations products are sold as decorative accessories and should not be relied upon as protection for the vehicle or occupants in the event of a collision or roll over. Vehicles equipped with a supplemental restraint system (air bag) deployed by impact should not be modified by any aftermarket Light Bar or Skid Guard without first consulting the vehicle manufacturer. Rally Innovations, a subsidiary of Pentech Automotive assumes no liability for injury, loss, incidental or consequential damages in the event of a collision or roll over.

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>