MCVP42N Millivolt Natural Gas Peninsula Fireplace

Product Information: Vented Gas Fireplace Heater

The Vented Gas Fireplace Heater is available in six certified
models: MCVP42N, MCVP42NE, MCVP42NE2, MCVP42LP, MCVP42LPE, and
MCVP42LPE2. It is also available in four ATRIUM models: MCVP42NH,
MCVP42NHE, MCVP42NHE2, and MCVP42LPH. This appliance is designed
for installation in an aftermarket, permanently located,
manufactured home (USA only) or mobile home (where not prohibited
by local codes).

It is essential to note that this appliance is only intended for
use with the type of gas specified on the rating plate. The
appliance is not convertible for use with other gases unless a
certified kit is used. Installation and service must be performed
by a qualified installer, service agency, or the gas supplier.

Product Usage Instructions:

Before using the Vented Gas Fireplace Heater, it is important to
follow the pre-installation instructions:

1. Fire the appliance four successive times for 10 minutes each
   firing and a 5-minute cool down between each. During log and
   firebox paint curing, a white deposit may develop on the inside of
   the glass doors. It is vital to remove this white deposit from the
   glass doors using a fireplace glass cleaner.

2. Do not store or use gasoline or other flammable vapors and
   liquids in the vicinity of this or any other appliance.

3. If you smell gas, do not try to light any appliance or touch
   any electrical switch. Do not use any phone in your building.
   Immediately call your gas supplier from a neighbor’s phone. Follow
   the gas supplier’s instructions. If you cannot reach your gas
   supplier, call the fire department.

To install and use the Vented Gas Fireplace Heater:

1. Ensure the appliance is only used with the type of gas
   indicated on the rating plate. The appliance is not convertible for
   use with other gases unless a certified kit is used.

2. For propane horizontal installations, the venting must be an
   additional one foot above the minimum vertical rise off the flue
   before going horizontal.

3. Installation and service must be performed by a qualified
   installer, service agency, or gas supplier.

4. Leave the product manual with the appliance after installation,
   and retain it for future reference.

5. Do not use this appliance with solid fuel.

Troubleshooting:

If you experience any issues with the gas control system, refer
to the troubleshooting section in the product manual or contact a
qualified installer or service agency immediately.

Warranty:

The Vented Gas Fireplace Heater comes with a limited lifetime
warranty as outlined in the product manual.

Installation Instructions

Model Numbers: Certified to:

MCVP42N, MCVP42NE, MCVP42NE2, MCVP42LP, MCVP42LPE, MCVP42LPE2
ANSI Z21.88-2017 · CSA 2.33-2017, CSA 2.17-2017 Vented Gas Fireplace Heaters

ATRIUM

Model Numbers: Certified to:

MCVP42NH, MCVP42NHE, MCVP42NHE2, MCVP42LPH,
MCVP42LPHE, MCVP42LPHE2 ANSI Z21.88-2017 · CSA 2.33-2017, CSA 2.17-2017 Vented Gas Fireplace Heaters

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. -WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department
-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
VENTED GAS FIREPLACE HEATER: NOT FOR USE WITH SOLID FUEL.

A Division of R-Co. Inc. 2340 Logan Ave. Winnipeg, Manitoba Canada R2R 2V3 Ph.: 204-632-1962 Printed in Canada December 8, 2021 Part# 42MCVP-MAN17

Table of Contents
INFORMATION Table of Contents………………………………………………………………………………………………………………….. 2-3 Pre-installation Questions and Answers / Operations and Maintenance Instructions……………………………………………. 4 Warnings, Installations and Operations………………………………………………………………………………………………………….. 5 Installation Requirements for the Commonwealth of Massachusetts / Carbon Monoxide (CO) Detector…………………. 6 Mobile Home/Manufactured Housing Installation…………………………………………………………………………………………….. 7 Fireplace Installations in Covered Outdoor Locations………………………………………………………………………………………. 8 Recommendations for Finishing of Clean View Linear Products………………………………………………………………………… 9
INSTALLATIONS Framing- Nailing Tab Guide……………………………………………………………………………………………………… 10 Framing Your Gas Fireplace…………………………………………………………………………………………………….. 11 Locating Your Appliance / Fireplace Dimensions……………………………………………………………………………… 12 Framing Dimensions……………………………………………………………………………………………………………… 13 Facing Requirements…………………………………………………………………………………………………………….. 14 Basic Finishing: MCVP42……………………………………………………………………………………………………… 15 Mantel Clearances…………………………………………………………………………………………………………………. 16 Clearance to Combustibles……………………………………………………………………………………………………… 17 42MCVP-TLK ­ Tile Lip Kit……………………………………………………………………………………………………… 18
ACCESSORIES Safety Screen Installation……………………………………………………………………………………………………………. 19 MP42PL Porcelain Liner Installation…………………………………………………………………………………………….. 20 MP42RL -Brick Liner Installation- When using M42LG Log Grates……………………………………………………………………. 21 MP42RL -Brick Liner Installation- When using MP42GT Glass Tray………………………………………………………………….. 22 Baffle Removal (MCVP42-H Ceramic Glass Units) / Deflector Removal (MCVP42 Tempered Glass Units)…………….. 22 Baffle Removal (MCVP42-H Ceramic Glass Units)………………………………………………………………………………………….. 23 Deflector Removal (MCVP42 Tempered Glass Units)……………………………………………………………………………………… 23 MP42-GT Installation / Removal……………………………………………………………………………………………………………………. 24 M42-LG Installation / Removal………………………………………………………………………………………………….. 25 MQ42LOG1- 8 Piece Driftwood Log Set – For use with GT Glass Tray…………………………………………………….. 26 MQ42LOG1- 8 Piece Driftwood Log Set – For use with M42LG Log Grate………………………………………………… 27 MQ42LOG2- 7 Piece Oak Log Set – For use with GT Glass Tray………………………………………………………….. 28 MQ42LOG2- 7 Piece Oak Log Set – For use with M42LG Log Grate………………………………………………………. 29 M42LOG3- 6 Piece Driftwood Log Set – For use with GT Glass Tray………………………………………………………. 30 M42LOG4- 8 Piece Oak Log Set – For use with M42LG Log Grate…………………………………………………………. 31 UHS Box / Component Locations………………………………………………………………………………………………. 32 ULK3 Universal Light Kit………………………………………………………………………………………………………… 33 Split Receptacle- Switch Control Outside of Fireplace……………………………………………………………………….. 34 RBCB1 -Cannonballs- Installation Instructions…………………………………………………………………………………. 35 MQ Dealer Accessories for MCVST42 / MCVP42 (Glass)……………………………………………………………………. 36 MQSTONE, MQROCK, MQEMBER……………………………………………………………………………………………. 37
GENERAL INSTALLATION, USE, AND MAINTENANCE Door Installation…………………………………………………………………………………………………………………… 38 Door and Glass Information……………………………………………………………………………………………………… 39 Gas Line Installation………………………………………………………………………………………………………………. 40 Millivolt System, Lighting, and Burner Control…………………………………………………………………………………. 41 Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace………………………………………… 42 Burner System Maintenance……………………………………………………………………………………………………. 43 Gas Conversion Part A MCVP42………………………………………………………………………………………………………………….. 44 Gas Conversion for Top Convertible Pilot ­ Part B (series 0190XYZ)………………………………………………………………… 45
2

Gas Conversion for Modulator ­ PART C………………………………………………………………………………………………………. 46 Main Burner Removal / Burner System Removal & Installation…………………………………………………………………………. 47

PROFLAME 1 IPI Electronic Ignition System…………………………………………………………………………………………………….. 48 Remote Control Operation………………………………………………………………………………………………………. 49 IPI Electronic Ignition Parts List ­ Standard System…………………………………………………………………………. 50 Configuration 1: Basic Manual Hi / Lo and manual Off………………………………………………………………………. 51 Configuration 2: Remote On / Off and manual Hi / Lo……………………………………………………………………….. 52 Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls……………………………… 53 Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan………………………………………………………………… 54 Electronic Ignition Lighting Instructions………………………………………………………………………………………… 55

PROFLAME 2 Proflame 2 Parts List / Basic System / Configuration GTMFL……………………………………………………………………………. Proflame 2 Module and Remote Control………………………………………………………………………………………………………… Cold Climates ­ CPI Setting – Proflame 2 Remote Control……………………………………………………………………………….. Proflame 2 Remote Control………………………………………………………………………………………………………………………….. Proflame 2 Label Diagram……………………………………………………………………………………………………………………………………..

56 57 58 59-60 61

VENTING Vent Termination…………………………………………………………………………………………………………………. General Vent Installation………………………………………………………………………………………………………….. Installation of Side Wall Venting………………………………………………………………………………………………… Venting Routes And Components………………………………………………………………………………………………. Horizontal Venting Table………………………………………………………………………………………………………….. Z58HT Horizontal Installations- Wall Thimble Sizing / Termination Sizing………………………………………………… Venting Straight Up Through Roof……………………………………………………………………………………………… Glass Safety / Termination Cap Safety………………………………………………………………………………………………………….. Approved for Power Vent PVH58……………………………………………………………………………………………….. PVH58 ­ Power Vent Control Module Installation…………………………………………………………………………………………….
PARTS LISTS PVH58 / PVH58FM Parts List……………………………………………………………………………………………………………………….. MCVP42 Parts List………………………………………………………………………………………………………………..
TROUBLESHOOTING THE GAS CONTROL SYSTEM Troubleshooting the Gas Control System………………………………………………………………………………………………………..

62 63 64 65 65 66-67 68-69 70 71 72
73 74-75
76

WARRANTY Limited Lifetime Warranty…………………………………………………………………………………………………………. 77

3

Pre-installation Questions and Answers
About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.
· Babies, small children, pregnant women and pets should leave the area during the cure phase.
· Ventilate well, open doors and windows.
· Do not touch during curing.
Why does my fireplace or stove give off odor? It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odors dissipate.
Noise coming from the fireplace? Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace. It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan. Note to the Installer: Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer.
Operations and Maintenance Instructions
For safe installation and operation note the following:
· Be sure to read and understand all the instructions in this manual before operation of appliance. · Ensure all wiring is correct and properly enclosed to prevent possible shock. · Check for gas leaks. · Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed. · Make sure venting and termination cap are installed and unobstructed. · If brick or porcelain liners are used, ensure they are installed. · Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect. · If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it. · Venting systems should be periodically examined by a qualified agency. · The flow of combustion and ventilation air must not be obstructed. · The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control. · Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner
areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs. · Never use your gas fireplace as a cooking device. · Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing. · Areas in and around the Chase Vent Openings should be cleaned annually.
4

Warnings, Installations and Operations – Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot. 2. Do not use abrasive cleaners. 3. Using a substitute glass will void all product
warranties. 4. For safe operation, glass doors must be closed. 5. When purging the gas line, the glass front must be
removed. 6. Do not strike or abuse glass. Take care to avoid
breakage. 7. Do not alter gas orifice. 8. No substitute materials may be used other than
factory supplied components. 9. This appliance gives off high temperatures and should
be located out of heavy traffic areas and away from furniture and draperies. 10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. 11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. 12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance. 13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance. 14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. 15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit. 16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
28. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
29. This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
5

Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall: Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector; Have battery back-up power; Meet ANSI./UL 2034 Standards and comply with NFPA 720; and Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR. C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation. D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall: Be located in the room that houses the appliance or equipment; Be either hard-wired or battery powered or both; and Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product- approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shutoff valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Carbon Monoxide (CO) Detector
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
6

Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
Appliance Must Be Secured To Structure Using 4 Supplied Nailing Tabs And Or Fastened To Floor.
Use Existing Hole Or Remove Existing Screw To Mount Ground
Wire (Nailing Tab Screw).
Serrated Or Star Washer
Ground Wire From Appliance To Steel Chassis Of Mobile Home.
USE 8GA COPPER WIRE.
THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA.
THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES IN CANADA.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual. Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
7

Fireplace Installations in Covered Outdoor Locations ­ FOR BASIC MILLIVOLT UNITS ONLY- NO FAN ­ NO LIGHTS-
CAUTION ­ Installation of an indoor gas fireplace with an outdoor exposure is not covered under the (ANSI Z21.88 ­ CSA 2.22 or ANSI Z21.50 ­ CSA 2.33) standard(s) used to certify the indoor gas-fired fireplace. The Intertek safety certification will not apply to this installation method. This installation method must be deemed acceptable by the Authority Having Jurisdiction (AHJ) prior to the indoor gas fireplace being installed.
Kingsman and Marquis Direct Vent fireplaces may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. Use supplied Safety Screen.
· All wiring connections to line power shall be in accordance with outdoor requirements of; -NECA NFPA 70 in the USA -Canadian Electrical Code, CSA C22.1 for Canada.
· The Fireplace is not to be operated in temperatures below freezing (0°C / 32°F).
· NOTE: TEMPERED GLASS WARNING: Tempered glass is vulnerable to rapid and/or extreme changes in
temperature (thermal shock). Take care to prevent water from contacting the fireplace, especially if it is hot.
· See-Through Units are suitable for an outdoor location, but not on the outside wall of a house or other structure, as air flows through both sides of the fireplace.
· A Minimum sheltering cover (overhang) of 1/2 the distance from the base of the fireplace to the ceiling (base of roofline) is required.
EXAMPLE: The bottom of the fireplace is 84″ from the ceiling. Therefore, 42″ of sheltering cover is required above fireplace.

Glass Door
OUTDOOR AREA

Glass Door

Glass Door

Outside Wall of House

8

Recommendations for Finishing of Clean View Linear Products
When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self- tapping type with a maximum length of 2 inches. Wall covering fasteners, such as screws or nails, are not permitted in some locations. Do not drill or install longer screws which may penetrate into the lower cover panel area as this may damage internal components. · Only non-combustible materials may be used over the face of the appliance. · We recommend that CONCRETE BOARD (non- combustible material) be tied in to the entire perimeter of the fireplace for durability.
Finishing Recommendations (Obtained from professional construction contractors and finishers): · Frame unit with metal studs (minimum 20 gauge).Wooden studs may be used, but may cause drywall screws to pop
or pull due to wood studs drying out. · Minimum of 1/2″ CONCRETE BOARD cement board (this non-combustible panel is ULC listed as a wall shield/floor
protector) and fasten to the entire perimeter framing. · Use fiberglass (mesh) tape for all joints in area of the fireplace. · Use Yellow joint mud (contains high amounts of glue) ­ two coats, finishing with one coat of green topping mud, sand
and prep for painting. · If not using a surround, a metal “L” Trim may be used to finish perimeter of CONCRETE BOARD. · Refer to the following website for more information on using CONCRETE BOARD Cement Board: www.cgcinc.com OTHER NOTES: -A full single sheet of non-combustible board (no joints) above the unit is recommended if possible. -It is preferred to attach the non- combustible board to framing only and not directly to the unit to allow for expansion and contraction during normal operation. -Lighter colored painted surfaces may discolor due to heat exposure.
9

MCVP42

Framing- Nailing Tab Guide
[Qty] 4 Nailing Tabs are located on flue side of fireplace.

These Nailing Tabs can be used in two ways:

1/2″ Drywall Flush with Face of Fireplace ­

Framing Flush with Face of Fireplace -Fireplace to be covered

Fireplace and Combustible Wall to be covered

with Non-Combustibles (e.g. Concrete Board) for Flat Wall

with a surround or Non-Combustible Materials

appearance.

(e.g. Stone around Fireplace).

Nailing Tab Framing Stud
Drywall

Non-Combustible Material (eg. Stone)

Nailing Tab Framing Mount

Nailing Tabs Must Be Rotated 180° And Folded Back Onto Framing Stud.

Nailing Tab Framing Stud Drywall
Non-Combustible Material (eg. Stone)

Framing Stud Nailing Tab

Framing Stud
Nailing Tab Flush Surface
10

MCVP42

Framing Your Gas Fireplace

This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are

located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and

clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously

compromise the safety and operation of the fireplace.

Specifications 1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase,
it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit. 2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams). 3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top. 4. A Hearth is not required for this unit.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat. Set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.
Certified for installation in a bedroom or bedsitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
Stand-off Locations
Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs.

Caution: 4 Standoffs on top of the unit must be folded into position & screwed down Prior to installation.

2 Holes are provided in bottom of unit to secure
appliance to floor after installation.

4 Nailing Tabs

11

MCVP42
See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Locating Your Appliance
PENINSULA

ISLAND

MCVP42

ALL UNITS MAY BE VENTED VERTICALLY
Fireplace Dimensions

12

MCVP42
These structures are not load bearing.
Framed fireplace opening.

Framing Dimensions
Optional- floor cutout for gas line if coming up through floor.

Vertical Venting MUST maintain 1″ clearance to combustibles.

TOP VIEW
Vent Framing (Vertical or Horizontal) 9″ Round Hole through Masonry. 12″ x 12″ Framing for Combustible.

55″ MIN for NG 79″ MIN for LP Plus Rise of ¼”
Per Foot*

55″ MIN for NG 79″ MIN for LP Plus Rise of ¼”
Per Foot*

*For Propane Horizontal installations the venting must be an additional two feet above the minimum vertical rise off the flue before going horizontal.

BOTTOM OF
FIREPLACE

13

MCVP42 Facing Requirements
Required Non-Combustible Areas If you are covering the face of the fireplace:
NOTE: MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE
It is also recommended (but optional) to attach Non-combustible facing to framing.
1″ May be Combustible (Carpet, Hardwood, Laminate, etc.) Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.
Combustibles (i.e. Drywall) may be installed flush with top of Fireplace. Side facing to be installed to standoffs only.

1″ May be Non-Combustible

(Carpet, Hardwood, Laminate, etc.)

14

Basic Finishing MCVP42

Step One: Frame Fireplace with nailing tabs oriented as shown.

Step Two: Use Drywall to finish face of wall. NOTE: Drywall will be flush with fireplace face.
Drywall

Fireplace Face

Fireplace Face

Nailing Tab

Step 3: A brick, tile, or other non-combustible covering may be applied over fireplace face.

Tile

Drywall

Fireplace Face

15

MCVP42

Mantel Clearances

Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible.

A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown.

Conversely, a Non-Combustible Mantel is one that is constructed with material(s) that will not combust. Check your local codes and regulations to determine whether your mantel is combustible or Non-Combustible.

Mantel begins 11-3/16″ above top of fireplace
opening.

The advantage of a Non-Combustible Mantel is that it can begin at the top of the fireplace opening. Combustible mantels must adhere to the dimensional restrictions shown.
-Combustible Objects on NonCombustible Mantel WarningCombustible objects must not be placed on a Non-combustible Mantel unless the mantel meets the dimensional requirements for a Combustible Mantel. Determine whether your mantel conforms to the requirements of a
Combustible Mantel.

Mantel Dimensions are from front face or Non-Combustible Facing Materials covering fireplace.
Mantel Leg Clearances

Adjacent Wall must be 1-1/2″ from standoff (2″ from edge of front face frame).

Adjacent Wall

Top View

Adjacent Wall 16

MCVP42 Clearance to Combustibles

Clearance to Combustibles MCVP42

Front and Sides

24″

Back (from Stand-offs)

0″

Floor*

0″

*Note: If appliance is installed directly on carpeting or other combustible material other than wood

flooring, a metal or wood panel extending the full width and depth of the appliance must be used.

Carpet, hardwood, or laminate may extend 1 inch above the floor of the appliance.

Minimum Ceiling Height (from bottom of fireplace) 61″

Top (from Stand-offs)

0″

Top of 90° Bend in minimum Enclosure of 61″

2″

Top of 90° Bend in Enclosure over 67″

2″

VENTING SYSTEMS

Top of Horizontal Pipe

1/1/2″

Side & Bottom of Horizontal Pipe

1″ All Vent Systems

Vertical Vent Pipe

1″ All Vent Systems

1″ May be Combustible (Carpet, Hardwood, Laminate, etc.)

55″ MIN for NG 79″ MIN for LP Plus Rise of 1/4″
Per Foot
17

42MCVP-TLK ­ Tile Lip Kit – Optional

The 42MCVP-TLK Kit may be used as a trim around the opening of the fireplace. Fasten with supplied self-tapping screws. NOTE: ONLY NON-COMBUSTIBLE MATERIALS MAY BE PLACED OVER FACE OF FIREPLACE.

ITEM NUMBER
1

QUANTITY

PART NUMBER

4

42MCVP-TLK1

DESCRIPTION Side Tile Lip ­ 39-5/8″ Long

2

2

42MCVP-TLK2 Front Tile Lip ­ 25-7/8″ Long

3

2

42MCVP-TLK3 Rear Tile Lip ­ 24″ Long

4

32

530-685

8-1/2″ Self-Tapping Screw

NON-COMBUSTIBLE FACING MATERIAL
18

MCVP42

Child Safety Screen Installation

Contents of Kit:
[3] Child Safety Screens- Ready to Install
Assembly Instructions: Attach screen to fireplace as per
instructions below. NOTE: Screens are symmetrical from
top to bottom.

WARNING:
Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove
Child Safety Screens.
First install smaller end screen. Then install side screens.

Press down and push upper clip under top glass door frame.

Hook lower clip onto glass door
frame.
To install screens hook bottom clip onto glass door frame, then press down and push upper clip under top glass door frame, then release. Clip will hook onto frame.

Clips

Screens shown locked in place.

Clips

To remove Safety Screens
WAIT UNTIL FIREPLACE IS COMPLETELY
COOL.
Press down on upper clips and remove screen from fireplace glass door.

19

MP42PL

Porcelain Liner Installation

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.

Instructions: (NOTE: Porcelain Liners should be installed BEFORE Log Grates or Glass Tray.)
Step One: Remove Main Burner (refer to Burner Removal section). If Log Grates or Glass Tray are installed, they must be removed also.
Step Two: Bend retainer clips away from firebox wall (See below).
Step Three: Tilt and slide Liner against wall of firebox. Use caution when moving liner over pilot area.
Step Four: Bend retainer clips back to secure liner. Step Five: Reinstall all components.

MP42PL Consists of: [1] ­ Pilot Side Liner

Remove 4 Screws to remove Burner Assembly.

Pilot

Pilot Side Liner

Pilot Side Liner

MCVP42-H Ceramic Glass Units
Do not remove Baffle to install Porcelain Liners.

MCVP42 Tempered Glass Units
Do not remove Glass Heat Deflectors to install Porcelain
Liners.

Baffle

Glass Heat Deflectors

Bend Retainer Clips away from firebox wall. Bend back to secure Porcelain Liner.

Bend Retainer Clips away from firebox wall. Bend back to secure Porcelain Liner.

Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not considered a defect.
20

MP42RL -Brick Liner Installation- When using M42LG Log Grates

MP42RL Consists of: [1] ­ Back Liner

NOTE: Brick Liner must be installed BEFORE M42LG is installed.

NOTE: Either Baffle (MCVP42-H Ceramic Glass Units) or Deflectors (MCVP42 Tempered Glass Units) must be removed. Refer to Baffle Removal / Deflector Removal sections of manual.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or
personal injury.

1. Remove Baffle (MCVP42-H 2. Orient tabs in upper firebox as shown. Ceramic Glass Units) or Deflectors (MCVP42 Tempered Glass Units).

Refer to Baffle Removal / Deflector Removal sections of manual.
3. Insert Liner into Firebox.

Tab

Tab

4. Bend Tabs down over Brick Liner.

Tab Tab

5. Reinstall all components.
21

MP42RL -Brick Liner Installation- When using MP42GT Glass Tray

Cut Bottom of Liner as shown below.
21-1/8″

NOTE: Brick Liner MUST BE CUT and installed AFTER MP42GT is installed.
NOTE: Either Baffle (MCVST42-H Ceramic Glass Units) or Deflectors (MCVST42 Tempered Glass Units) must be removed. Refer to Baffle Removal / Deflector Removal sections of manual.

20-13/16″

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or
personal injury.

1. Remove Baffle (MCVST42-H Ceramic 2. Orient tabs in upper firebox as shown.
Glass Units or Deflectors (MCVST42 Tempered Glass Units).
Refer to Baffle Removal / Deflector Removal sections of manual.
Tab
Tab

3. Install MP42GT. Refer to MP42GT Installation /
Removal section.

6. Bend Tabs down over Brick Liner.

4. Cut MP42RL Liner as shown above.

– Use caution as Brick Liners are Fragile. –

5. Insert Liner into Firebox.

Tab

Tab

7. Reinstall all components.
22

ZCV42MCVP

Baffle Removal (MCVP42-H Ceramic Glass Units)

To Remove Baffle:

Remove [5] DT Screws holding Baffle in place.

NOTE: Remove end screw last. See below.

To Replace Baffle: Hook Mount Tab onto ledge at top of firebox. Replace end screw first. Replace [4] remaining screws.

Mount Tab

Remove this
Screw last.

ZCV42MCVP

Deflector Removal (MCVP42 Tempered Glass Units)

To Remove Deflectors:

Remove [2] DT Screws holding each

Deflector in place.

To Replace Deflectors:

Slot

Replace [2] DT Screws holding

each Deflector in place.

Ensure that Tab engages

With Slot on small Deflector

Inside unit.

Tab 23

MP42-GT Installation / Removal
Contents of Kit: 1 Glass Tray Instructions: To Install: Place Glass Tray into firebox as shown.
To Remove: Lift Glass Tray from one edge and carefully remove.
Use caution around pilot area.

42MCVP
NOT FOR USE WITH MP42RL.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.

Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

The following items can be used with the Glass Tray:
ULK3 Light Kit MQLOG1 MQLOG2 M42LOG3 RBCB1 Cannonballs VLBIT4 or VLBIT6 Decorative Glass MQSTONE MQROCK2 or MQROCK3 MQEMBER Refer to appropriate section in manual for these items.

Pilot Area Must Not Be Covered
24

M42-LG Installation / Removal

42MCVP

Contents of Kit:

1

1. [2] Log Grates

1

2. [2] Large Bags 3/4″ Lava Rock

3. [3] 350 Embers

2

3

4 5

4. [1] Insulation Wool 5. [1] Grate Plate

3

6

6. [6] DT Screws

2

3

PILOT

Instructions: To Install: 1. Place Grate Assemblies into firebox. 2. Slide Grate Assemblies under
slotted area of burner tray.
3. Secure with screws. 4. Secure Grate Plate to end of burner
tray with screws. To Remove: 1. Remove screws holding Grate
Assemblies in place. 2. Remove screws holding Grate Plate
in place. 3. Remove from firebox.

GRATE PLATE

Use supplied media with: · MQLOG1 · MQLOG2 · M42LOG4
25

MQ42LOG1
5

8 Piece Driftwood Log Set – For use with GT Glass Tray

8

3

4 7

6
1 2

3

WARNING:

2

Failure to

1

position the

parts in

4

accordance

PILOT

with these

diagrams or

failure to use

only parts

specifically

approved with

this appliance

5 6

may result in property

damage or

personal injury.

8 7

Do not cover more than 25% of Air Slots with media
26

MQ42LOG1
5

8 Piece Driftwood Log Set – For use with M42LG Log Grate

8

3

4 7

1 2

2 1

PILOT 6

6
3 4

Do not cover more than 25% of Air Slots with media
Place 350 Embers from
M42LG in Burner Tray

Place Insulation Wool from M42LG
in Burner Tray
5

Place Lava Rock from M42LG on Grates and
Firebox Bottom 8
7
Place Vermiculite from M42LG on Grates and
Firebox Bottom
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.
27

MQ42LOG2 7 Piece Oak Log Set – For use with GT Glass Tray
5 1
3
2 4
7 6

5

3

2 1

4

PILOT

7 6
Do not cover more than 25% of Air Slots with media
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.
28

MQ42LOG2 7 Piece Oak Log Set – For use with M42LG Log Grate
5 1
3
2 4
7 6

3

Place 350

1

Embers from

M42LG in

Burner Tray

5

4 2

PILOT

Place Insulation Wool from M42LG in Burner Tray

Place Lava Rock from M42LG on Grates and
Firebox Bottom

7 6
Do not cover more than 25% of Air Slots with media

Place Vermiculite from M42LG on Grates and Firebox
Bottom

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.

29

M42LOG3 6 Piece Driftwood Log Set – For use with GT Glass Tray

1

2

6

5

3

4

PILOT
1
2
6 5
4

WARNING:

Failure to

position the

parts in

accordance

with these

diagrams or

failure to use

only parts

specifically

approved with

3

this appliance

may result in

property

damage or

personal

injury.

Do not cover more than 25% of Air Slots with media
30

M42LOG4
7

8 Piece Oak Log Set – For use with M42LG Log Grate
3 5
4

8

6

2

1

4
1 3
Place Insulation Wool from M42LG in Burner Tray

Place 350 Embers from M42LG in Burner Tray
2
PILOT

5
Do not cover more than 25% of Air Slots with media

WARNING: Failure to

position the parts in

accordance with these

diagrams or failure to use

only parts specifically

approved with this

6

appliance may result in

property damage or

personal injury.

Insert Log 7 Peg into

Log 8 Hole

8

Place Lava Rock

7

from M42LG on

Grates and

Firebox Bottom

Place Vermiculite from
M42LG on Grates and Firebox Bottom
31

MCVP42

51UHS Box

Included with base model.
The 51-UHS Box is designed for millivolt and IPI units for in-unit installation of the Remote Receiver, Fan Control Module, and the IPI Module. 51-UHS Box can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first). NOTE: When using a remote control, the 51-UHS Box must be used. Batteries for Remote Receiver can be changed by lifting 51-UHS up through opening.

Door

IPI Module

Remote Receiver

Fan Control Module

Access Panel

51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first).

COMPONENT LOCATIONS

(See Each Section For Connections & Wiring)

51-UHS Box

IPI System (Top View)

Millivolt System (Top View)

32

ULK3

Universal Light Kit (Optional Accent Lighting Kit) MCVP42 & MCVST42

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

Contents of Kit: [2] 12V Halogen Lamps 12VAC Transformer with 3 prong plug & wire connectors Light Switch & Cover Plate c/w10ft wire c/w [1] Loose
Female & [1] Loose Male wire connector

Inside Firebox
Bottom of
Firebox

INSTALLATION: Remove Glass Tray or Log Grates if installed. Refer to MP42GT, MST42GT or M42LG Installation / Removal. STEP 1: Remove cover plates and install lamps in firebox. Seal with fresh sealant (Mill-Pac).

STEP 2: Connect lamp wires to jacketed transformer leads. Connect switch wires to black and red wires at transformer, or plug black and red transformer wires together if 120V receptacle will be switch controlled.
REFER TO COMPONENT LOCATIONS SECTION OF MANUAL FOR TRANSFORMER PLACEMENT. 33

Split Receptacle- Switch Control Outside of Fireplace
If you wish to have a control switch outside of the fireplace for one side of the receptacle and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

WARNING

WARNING

WARNING

A qualified electrician must connect electrical wiring to junction outlet for built-in installation.
Follow all codes.

Electrical Grounding Instructions ­ This appliance is equipped with a three ­ pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.

Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with
CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.

Switch Controlled Split Receptacle With Switch At START Of Cable Run

Switch Controlled Split Receptacle With Switch At END Of Cable Run

34

RBCB1 -Cannonballs- Installation Instructions
*Must be used with MST42GT/ MP42GT Glass Tray
Assorted size and colors. Place randomly as desired inside fireplace.
PILOT

Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports. If sooting occurs change position of or remove affected objects.
MQ Glass can be placed directly on Burner and on Glass Tray. MQ Ember can be placed directly on Burner Only. Lava Rock (Supplied with Base Unit) CANNOT be placed on Burner. Place Lava Rock in channel in front of
Glass Tray & on Glass Tray.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
Do not place Cannonballs directly on burner ports.

Pilot Area Must Not Be Covered

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

35

MQ Dealer Accessories for MCVST42 / MCVP42

The following Accessories are available through MQ Dealers only.

ACCESSORY ITEM

DESCRIPTION

MQG5W*

Decorative Glass 1/2″ White

MQG5A*

Decorative Ember Glass Cobalt Blue

MQG5B*

Decorative Ember Glass – Black

MQG5ZG*

Decorative Glass- Zircon Glacier Ice

NOTE: All glass is sold in 5 pound bags.

MQ42LOG2

Driftwood Log Set- 8pcs.

MQROCK2*

Rock Set Natural

MQROCK3*

Rock Set Multi-Color

MQSTONE*

Decorative Stones

MQEMBER*

Glowing Embers

GLASS (MQG5W, MQG5C, MQG5A, MQG5B, MQG5ZG)
If you wish to use this media evenly spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.
The following types of glass are approved: ½” Ember Glass Material from American Fireglass.
Maximum amount: 5lbs on Burner Tube and Burner Tray 15lbs on Glass Tray (20lbs Max. total)
Liquid Glass from Firegear. Maximum amount: 5lbs on Burner Tube and Burner Tray
15lbs on Glass Tray (20lbs Max. total)

*Must be used with MST42GT/ MP42GT Glass Tray

Zircon Glacier Ice. Maximum amount: 10lbs on Burner Tube and Burner Tray
15lbs on Glass Tray (25lbs Max. total)

Use of any other glass can alter the performance of the unit and is not covered under warranty.
Discoloration of glass media may occur if placed on the burner, this is not covered under warranty.

Pilot Area Must Not Be Covered

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

MQG5ZG Decorative Glass- Zircon Glacier Ice 10lbs on Burner Tube and Burner Tray- 15lbs on Glass
Tray (25lbs Max. total) Must be used with MST42GT/ MP42GT Glass Tray
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
36

MQ STONE / MQ ROCK- Must be used with MST42GT/ MP42GT Glass Tray
The following Accessories are available through MQ Dealers only.
MQ STONE DECORATIVE STONE SET- Must be used with MST42GT/ MP42GT Glass Tray

PILOT
MQ Stone can be placed on or around Burner.
Place Stones onto False Bottom and Burner. Do not place directly on Pilot Area. Not all stones will be used on some installations. If sooting occurs change position of or remove affected objects.
MQ ROCK- Must be used with MST42GT/ MP42GT Glass

NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.

PILOT
MQ EMBER (shown) can be placed on Burner. MQ Glass can be placed on Burner and Glass Tray. Place Rocks onto False Bottom and Burner. Do not place directly on Pilot Area. Not all stones will be used on some installations. If sooting occurs change position of or remove affected objects.
MQEMBER To be placed directly on Burner and Burner Ports. Place these glowing ember chunks randomly. May be used with or without other accessories.

NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.

Pilot Area Must Not Be Covered

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

37

To install Door:

ZCV39 / ZCV42 / MCVST42 / MCVP42 Door Installation

1. Remove Access Cover below Glass Door.

30° 15°
2. Engage door in lower latches at an angle of between 15 and 30 degrees.

3. Swing door up and pull top latches over door lip at each corner.

4. Replace Access Cover below Glass Door.

Door

Bottom Latch

WARNING:
Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove
Glass Door.

38

Door and Glass Information MCVP42
Glass Cleaning
It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the circumstances.
Cautions and Warnings
Do not clean when the glass is hot. The use of substitute glass will void all product warranties (see Glass Replacement in this section). Care must be taken to avoid breakage of the glass. Do not operate this fireplace without the glass front or with a broken glass front. Do not strike or abuse the glass.

Glass Replacement
MCVP42N, MCVP42NE, MCVP42LP, MCVP42LPE must use tempered glass. Must be 5mm thick.
Only Robax ceramic or coated Neoceram glass may be used for replacement for Models MCVP42NH, MCVP42NHE, MCVP42LPH, and MCVP42LPHE. Glass must be minimum 5mm thick.
To replace glass, clean all materials from the door frame. Scrape off old silicone all the way down to the metal. Using high-temp silicone [rated up to 500°F (260°C)] apply a continuous bead of approximately 1/8″-3/16″ to all four [4] sides of the frame. With the frame resting on a flat surface, insert the new glass with a new gasket. Gently press the glass into the silicone. Be careful not to use excessive force on the glass. Let the silicone dry for approximately 15-20minutes. Use caution when removing broken glass. Wear gloves.
Removal of Large Glass Doors
1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, and pull and lift upward slightly. 2. Once the top of the door is unlatched, pull it outward and lower it to unlatch the bottom. 3. To re- install, place the Bottom Door Ledge into the 2 Lower Latch assemblies first. Then swing the door closed to seal it against
the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance.

Spring Replacement
*Over time, the door latch spring (Part# 33IDV-123) may need to be replaced if tension is lost. 1. To replace latch spring, remove the 2 hex screws (located in the firebox) that secure the latch assembly in place. 2. Once the screws are removed the latches will slide out of place. 3. Remove the locknut from the latch assembly and replace the spring. Re-tighten the locknut until 2 thread turns are beyond the locknut. This is critical for proper tension. Replace latch assembly.

Latch Assembly 46ZRB-123A

Removal of the Small Glass Door 1. Unlatch the two latches. 2. To remove, pull frame forward and lift from bottom door retainer.

Small Door Latch 350-P400SA

39

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA –

B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in

the U.S.A.

1. The gas pipeline can be brought in through

either the right or the left side of the appliance. A knockout is provided at either location to allow

3/8″ UNION

for the gas pipe installation and testing of any

gas connection.

2. The gas control inlet is 3/8″ NPT. Typical installation layout for rigid pipe is shown at right. 3. When using copper or flex connector, use

1/2″ X 3/8″ SHUTOFF VALVE

only approved fittings. Always provide a union

so that gas line can be easily disconnected for

burner or fan servicing. See gas specification for

pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a condensation trap

1/2″ GAS SUPPLY

3/8″ NIPPLE

is needed. See CAN/CGA-B149.1 or .2 for code

details.

5. For natural gas, a minimum of 3/8″ iron pipe with gas minimum pressure of 4.5″ w.c. must be used for supply from the gas meter.

Consult with the local gas utility if any questions arise concerning pipe sizes.

6. A 1/8″ NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing

solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure

testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

NOTE: The gas line connection may be made of 1/2″ rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA –
B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing.
Shutoff valves installed in tubing systems shall be rigidly and securely supported independently of the
tubing.

MODELS

Gas Specifications

MCVP42N

MCVP42LP

MCVP42NH

MCVP42NE

MCVP42LPE

MCVP42NHE

MCVP42NE2 MCVP42LPE2 MCVP42NHE2

Fuel Natural

Propane

Natural

Gas Control Millivolt / IPI Millivolt / IPI

Millivolt / IPI

Maximum 30,250 BTU 28,500 BTU

31,250 BTU

Low 21,000 BTU 23,000 BTU

21,250 BTU

Orifice Size (0-4500ft)

34

51

34

Air Shutter

1/16″

Fully Open

1/16″

MCVP42LPH MCVP42LPHE MCVP42LPHE2
Propane Millivolt / IPI 29,000 BTU 23,000 BTU

51 Fully Open

Gas Inlet Size S.I.T. 820 Nova, 3/8″ NPT Gas Supply Pressure Natural Gas Propane Manifold Pressure Manifold Pressure High Manifold Pressure Low

Minimum 5.5″ 11″ Natural Gas 3.5 IN. W.C./.87 KPa 1.6 IN. W.C./.40 KPa

Normal 7″ 11″

Maximum 9″ 12″ Propane 10 IN. W.C./2.61 KPa 6.3 IN. W.C./1.57 KPa

40

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.

BEFORE LIGHTING

A This appliance has a pilot which must be lighted by hand. When

· Immediately call your gas supplier from a neighbour’s phone. Follow the

lighting the pilot, follow these instructions exactly.

gas supplier’s instructions.

B Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
· Do not try to light an appliance.
· Do not touch any electrical switch; do not use any phone in your building.

· If you cannot reach your gas supplier, call the fire department.
C Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion.
D Do not use the appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above this label.

If a flame has appeared then continue to depress the control knob for 20

2. Set the thermostat to lowest setting.

seconds. If the flame did not appear then continue to depress the red

3. Turn off all electrical power to the appliance.

igniter button every 5 seconds until a flame is established. NOTE: If

4. Locate valve under the burner assembly.
5. If the control knob is not already in the off position, i.e. the word “OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do

after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.

not use force.

· If the knob does not pop up when released, stop and immediately call

6. Wait five [5] minutes to clear out any gas. If you then smell gas.

your service technician or gas supplier.

STOP! Follow “B” in the safety information above on this label. If

· If the pilot will not stay lit after several tries, turn the gas control to

you don’t smell gas then go to the next step.

“OFF” and call your service technician.

7. Now push in the control knob slightly and turn counter-clockwise 10. Now turn the control knob to the “ON” position. The burner will not light

to the “PILOT” position.

unless the wall switch thermostat or remote control is turned “ON” or in

8. Push in the control knob all the way and hold it. With the other

the case of the thermostat there is a call for heat.

hand push in the red igniter button until you hear a click. Now

11. Close the access door and turn all electrical power back to the

observe closely the pilot burner located on the rear center-left

appliance.

hand side of the main burner.

12. The pilot must be turned off when the unit is not in use.

TO TURN OFF THE APPLIANCE

1. Set the thermostat to lowest setting.

4. Push in the gas control knob slightly and turn clockwise to the “OFF”

2. Turn off all electric power to the appliance if service is to be

position. Do not force.

performed.

5. Replace control access panel.

3. Open the control access door.

NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at
the factory.

Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat

Wire Size

Max. Length

14ga

100ft [30.4m]

16ga

64ft [19.5m]

18ga

40ft [12.1m]

20ga

25ft [7.6m]

22ga

15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO MILLIVOLT SWITCHES OR THERMOSTAT.

To ON/OFF, Wall Switch, Thermostat*, Or Remote Receiver
Millivolt Valve Shown

41

Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace Refer to this checklist for proper maintenance, safe use, and operation.
See each section for more specific information.
1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate.

Relief Dampers inside Firebox should open
and close freely.

Upper Damper

Upper Door Latch

Upper Damper

Spring loaded Door Latches should extend and return to the closed position.

Lower Damper

Lower Door Latch

2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

3. Inspect the operation of the Pilot. Ensure that it is working properly.

Pilot Orientation (Top View)
Burner

Inspect Pilot Flame

4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual (refer to Monthly Flame
Inspection). Inspect primary air openings for blockage.

Burner

Primary Air Opening Inspect for Blockage
5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.
6. Vacuum and clean any debris in the firebox that is not supposed to be there.
7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A “click” should be heard within 30 seconds. This indicates the safety shutoff is working properly. Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately.
8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
42

Burner System Maintenance- MCVST42 / MCVP42
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system–even if the main burner was never on. Exercise caution when working within the area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-

Monthly Flame Inspection

Thermocouple / Flame Sense Pilot Burner

Thermopile

It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube (Flame should appear similar to the above picture).
The pilot flame should also be inspected monthly to ensure proper operation.

Pilot Must Maintain This Relationship With Burner.

Pilot Shield Area Must Not Be Covered With Media. *Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
43

Gas Conversion Part A MCVP42

Models: MCVP42N, MCVP42NE, MCVP42NE2, MCVP42LP, MCVP42LPE, MCVP42LPE2, MCVP42NH, MCVP42NHE, MCVP42NHE2, MCVP42LPH, MCVP42LPHE, MCVP42LPHE2

Kit Number

Description

Pilot Orifice

Burner Orifice Brass Nipple Air Shutter Hi/Lo Regulator

Brass (1000-255)

42MP-CKLP Propane Conversion 1001-P167SI

51

1000-253

Fully Open 1001-P202SI

-Millivolt-

30 (977.167)

Closed

(0.907.202)

42MP-CKNG NG Conversion

1001-P165SI

34

1000-253

1/16″

1001-P201SI

-Millivolt-

51 (977.165)

Closed

(0.907.201)

42MP-CKLPI Propane Conversion 1001-P168SI

51

1000-253

Fully Open 1002-P014SI

-IPI-

35 (977.168)

Closed

(0.907.014)

42MP-CKLP2 Propane Conversion 1001-P168SI

51

1000-253

Fully Open 1002-P012SI

-IPI-

35 (977.168)

Closed

(907.012)

42MP-CKNGI NG Conversion

1001-P166SI

34

1000-253

1/16″

1002-P016SI

-IPI-

62 (977.166)

Closed

(0.907.016)

42MP-CKNG2 NG Conversion

1001-P166SI

34

1000-253

1/16″

1002-P013SI

-IPI-

62 (977.166)

Closed

(907.013)

IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

Parts List:
· HI/LO Pressure Regulator Assembly
· Pilot Orifice · Burner Orifice · Brass Nipple · Instructions · Conversion Kit Label

Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.

1.The Burner Tube must be removed from the Burner Pan Assembly (See Burner Tube Removal). Adjust the Air Shutter to the correct Primary Air setting as specified in the manual or on the label plate. To adjust the Primary Air setting, loosen screw on the side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure. Retighten screw.
2.Remove the Main Orifice using a ½” wrench and replace with the new Conversion Orifice which came with the Conversion Kit.
3. Replace the Burner Tube. Install the new Pilot Orifice (See Pilot Conversion) and Hi/Lo valve regulator by following instructions supplied with the Conversion Kit.

Pilot Must Maintain This Relationship
With Burner.

Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system.

– WARNING –
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
44

Gas Conversion for Top Convertible Pilot ­ Part B (series 0190XYZ)
Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to NG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
1. Shut-off the gas supply to the appliance. 2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can result in injury.
3. The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1).
4. Insert a 5/32″ or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal.
5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. Propane injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance Manufacturer’s instruction sheet for the proper injector size.
6. Insert the Allen wrench into the end of the injector. Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in (1.0 Nm) is achieved.
7. First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bracket and that the spring is properly inserted onto his seat.
8. Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation.
WARNING!
This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE MANUFACTURER for the specific appliance, and type of gas, being converted.
SIT GROUP
w w w . s i t g r o u p . i t
45

Gas Conversion for Modulator ­ PART C
46

MCVST42 / MCVP42

Main Burner Removal

If Glass Tray or Log Grates are installed, refer to MCVST42GT or MCVST42LG Installation / Removal page in this manual.

To remove burner, Lift Pilot Shield off of Pilot.
Remove four [4] screws from burner.
Slide burner away from pilot and lift to remove.

– WARNING-
Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance.

MCVP42

Burner System Removal / Installation

Removal: If Glass Tray or Log Grates are installed, refer to MCVP42GT or MCV42LG Installation / Removal page in this

manual. Then refer to Burner Removal instructions above to remove burner.

Remove fourteen [14] screws around edge of Burner Pan. Carefully work the burner pan loose & lift the assembly

upward to remove it from the firebox cavity.

Installation is the reverse of these steps. Ensure that the mounting surface is clean. Use fresh Black Mill Pac to reseal the burner pan.

Burner Pan NOTE: Pilot connections through Burner Pan
must be sealed with Red Silicone.
– WARNING-
Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance.
47

IPI Electronic Ignition System

Overview
The IPI system is an advanced burner controller that provides you with the option of having either a StandingPilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.

UHS Box Cover
Backup Battery Pack
Remote Receiver Module
CPI / IPI Switch

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdictions Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.
Components The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

IPI Module Fan Control Module
AC Adapter Plug In

IPI System Cover: Is essential in keeping the components at
their proper operating temperatures. DO NOT OPERATE THE APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable.

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter.

Standing Pilot Mode for Colder Climates (Below Freezing) For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.
NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

48

Proflame 1 -Remote Control Operation-

The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart *thermostatic control of the appliance.

Transmitter

Remote Receiver

Transmitter The Transmitter is powered by 3 AAA type batteries. A Mode Key is provided to Index between the features and a thermostat Key is used to turn on/off or index through thermostat functions
Remote Receiver The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote (Remote control) or Off.
Initializing the System for the first time Install 4 AA batteries into the receiver battery bay. Install 3 AAA type batteries in the Transmitter battery bay. Place the 3 position slider switch in the “Remote” position. Insert the end of a paper clip into the hole marked “PRG” on the Receiver front cover. The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted. The system is now initialized.
Temperature indication Display With the system in the “OFF” position, press the *thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.
Turn the Appliance On or Off Press the ON/OFF Key on the Transmitter
Remote Flame Control The Proflame GTM has six (6) flame levels. Pressing the Down Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position.

Room thermostat ( Transmitter Operation) The Remote Control can operate as a room thermostat. To activate this function, press the thermostat Key. The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed. To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.
Smart thermostat (Transmitter Operation) The Smart thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the *thermostat Key until the word “SMART” appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed.
Key Lock Function This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time.
Low Battery Detection Transmitter – When the Transmitter batteries are low, a Battery Icon will appear on the LCD display of the Transmitter. Receiver – When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the “beep” will be emitted from the Receiver when the ON/OFF Key is pressed (See Initializing the System for the first time).
Manual Bypass Of The Remote System If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “On” position.
Wall Mount Option
10ft. Extension Harness (Part No. 1001-P904SI) required.
· The Remote Receiver can be mounted on a vertical wall stud using the DCHS as a mounting bracket.
· Ensure that the face is protruding 1/2″ so that the face plate will be flush on the face of the wall.
· Drywall cutout size is 2″ wide by 4-1/8″ tall. · Must be installed within 10ft of valve assembly (6ft
recommended). 49

Proflame 1

-IPI System Parts List-

PART NO. 1. 1006-P002SI 2. 1006-P003SI 3. 1002-P302SI 4. 1002-P047SI 5. 1002-P033SI 6. 1002-P850SI 7. 1002-P12BH 8. 1001-P280SI
9. 1001-P166SI

DESCRIPTION Valve IPI Hi/Lo NG Valve IPI Hi/Lo LP IPI Ignition Board Pilot Assembly-LP -24″ Wire Pilot Assembly-NG -24″ Wire AC Wall Adapter Battery Pack TC – Tubing W/Fittings 1/8 2.182.280
TC – Orifice Pilot NG 977.166 #62 (IPI)

10. 1001-P168SI TC – Orifice Pilot LP 977.168 #35 (IPI)

11. 1002-P012SI 12. 1002-P013SI 13. 1002-P014SI 14. 1002-P016SI 15. 1002-P017SI
16. 1002-P119SI
17. 1002-P903SI
18. 1002-P910SI

IPI Stepper Kit – LP 907.012
IPI Stepper Kit – NG 907.013 IPI Reg Kit – LP Hi-Lo 907.014
IPI Reg Kit – NG Hi-Lo 907.016 TC – Electrode Cable & Sparker IPI 915.017 24″
TC – Electrode Cable & Sparker IPI 35″ (Infinite, ZCVRB47, VRB46) TC – Electrode Flame Sense IPI 007.253/915.903 24″
TC – Electrode Flame Sense 35″ (Infinite, ZCVRB47, VRB46)

Proflame Transmitter 1001-P023SI

NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer.
4&5 8

FAN OPTION NOT AVAILABLE

1&2

3

Proflame Receiver

6

1001-P221SI

7

50

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
FAN OPTION NOT AVAILABLE
51

Proflame 1- Configuration #2: Remote ON/OFF and Manual HI/LO Capabilities
OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown.
SCHEMATIC

PICTURE

1001-P221SI

FAN OPTION NOT AVAILABLE

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

52

Operating the Receiver Without Batteries for GT / EGT / GTM / EGTM Remote Controls
-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.
IPI System EGTM
Receiver Module 0.584.523/521/221 1001-P221SI
Millivolt System GTM
Receiver Module 0.584.523/521/221 1001-P221SI
53

Proflame 1- Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities

Refer to the fan installation/removal section for fan installation.

SCHEMATIC

NOTE: This Configuration is not available on all models of fireplace. Check with your dealer.

FAN OPTION NOT AVAILABLE

PICTURE

FAN OPTION NOT AVAILABLE

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

54

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS · Do not try to light any appliance. · Do not touch any electric switch; do not use any phone
in your building. · Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.

· If you cannot reach your gas supplier, call the fire department.
C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.
D. If the gas valve requires repair, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

OPERATING INSTRUCTIONS

1. Stop! Read the safety information above on this label.
2. Read the owner’s manual including the section on “Remote Control” operation if applicable.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above this label. If you do not smell gas, go to next step.
6. Turn on all electric power to the fireplace.
7. Turn “On” Switch that operates the Main Burner. For Remote Control units, press the ON/OFF key on the remote control. “ON” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.
8. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting.
For Remote Control units, press the ON/OFF key on
the remote control. “OFF” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.

2. Turn off all electric power to the fireplace if service is to be performed.

55

Proflame 2 ­NE2 / LPE2

-IPI System Parts List-

IPI PROFLAME 2 – COMPONENT PARTS

PART NO.

DESCRIPTION

1. 1005-P001SI Valve IPI Proflame PF2 885.001 NG – Stepper

2. 1005-P002SI Valve IPI Proflame PF2 885.002 LP – Stepper

3. 1005-P325SI Module IPI – Proflame 2 – 584.325

4. 1005-P627SI 5. 1005-P924SI

Module IPI ­ Proflame 2 – Basic – 584.627 Harness PF2 – 584.924

6. GTMFL

Transmitter- PF2 – 584.090 – WiFi Version

6b. 1005-P042SI Transmitter- PF2 – 584.042 – Non-WiFi Version

6c. 1005-P080SI Transmitter- PF2 – 584.080 – WiFi Version

For Replacement Transmitters, Replace with Same Part Number

7. 584-PWR-C Wire Harness PF2 ­ Power Cord

8. 584-X4P

Terminal Block

9. 584-X10

Wire Harness PF2

10. 584-ACC01-C Wire Harness PF2 – Fan/Light

11. 584-X8-B

Wire Harness PF2 – Optional Reset Harness

12. 584-X12

Optional Power Vent Harness

6 Proflame Transmitter 0.584.090 – WiFi Current Version

13

IPI – PF1 and PF2 Common Components

PART NO.

DESCRIPTION

13. 1002-P033SI TC – Pilot Burner IPI (Assembled) NG 199.033

14. 1002-P047SI TC – Pilot Burner IPI (Assembled) LP 199.047

15. 1001-P166SI TC – Orifice Pilot NG 977.166 #62 (IPI)

16. 1001-P168SI TC – Orifice Pilot LP 977.168 #35 (IPI)

17. 1001-P280SI TC – Tubing W/Fittings 1/8 2.182.280

18. 1002-P012SI 19. 1002-P013SI

IPI Stepper Kit – LP 907.012 IPI Stepper Kit – NG 907.013

P2 CONVERSION

20. 1002-P014SI 21. 1002-P016SI

IPI Reg Kit – LP Hi-Lo 907.014 IPI Reg Kit – NG Hi-Lo 907.016

P1 CONVERSION

22. 1002-P017SI TC – Electrode Cable & Sparker IPI 915.017 24″

23. 1002-P119SI

TC – Electrode Cable & Sparker IPI 35″ (Infinite, ZCVRB47, VRB46)

24. 1002-P12BH IPI Battery Housing 12bh347-Gr

25. 1002-P903SI

TC – Electrode Flame Sense IPI 007.253/915.903 24″

26. 1002-P910SI

TC – Electrode Flame Sense 35″ (Infinite, ZCVRB47, VRB46)

NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer.

6b Proflame Transmitter 0.584.042 – Non-WiFi
6c Proflame Transmitter 0.584.080 – WiFi

5

7

1&2

8

10
FAN OPTION

3&4 9

NOT

11

AVAILABLE

10 12

56

IPI Proflame 2 IFC Module and Remote Control

Batteries

IFC Module

SW1 Button

Pairing Remote Control:
· Install the 3 AAA type batteries in the battery bay, located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated.
· Connect the AC power supply to the IFC Module.
· Press the SW1 button on the IFC Module so the IFC will “beep” and a red LED is illuminated to indicate that the IFC Module is ready to synchronize with a Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will “beep” four times to indicate the Remote Control’s command is accepted.
The system is now initialized.
Resetting Proflame 2 IFC Module for Manual Use
If the transmitter gets misplaced, is broken, or is no longer wanted the PF2 Module can be reset to a manual system. A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required.
The following sequence must be followed to reset the PF2 Module:
· Press the Red SW1 button until you hear three beeps. · Within 10 seconds press the SW1 button again until
you hear it beep. · The PF2 Module may now be turned on/off manually
(x4 connector) by a switch (not supplied), the pilot will

remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting. Fan Startup and Shutdown Timings: Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off. Low Battery Power Detection When the Remote Control’s batteries are low, a Battery Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear. Battery Backup The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss. Fans and lighting features will not function with the PF2 Module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season.
57

Cold Climates ­ CPI Setting – Proflame 2 Remote Control

Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame. The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.
If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see Lockout Reset Procedures below).

NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

To switch from IPI to CPI Mode:

1. Turn the fireplace OFF using the ON / OFF Key.

2. Press the Mode Key. Display will appear as below.

3. Press UP on the UP / DOWN Arrow Key. Display will show CPI.
The module in the fireplace will beep once to confirm command.

TO RETURN TO IPI (INTERMITTENT PILOT) MODE:
Repeat steps one and two, and then press DOWN on the UP / DOWN Arrow Key. The module in the fireplace will beep once to confirm command.

Lockout Reset Procedures ­ Proflame 2

If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command.
The LED light on the Proflame 2 module in the fireplace will be flashing red.
This condition is a Lockout state.

Lockout Reset Procedure:
1. Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup batteries.
2. Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light.
3. If the fireplace does not come on, call your fireplace technician.

58

Proflame 2 Remote Control
59

Note: When Smart Thermostat is activated, manual flame height adjustment is
disabled.
FAN OPTION NOT AVAILABLE
(Halogen lights only)
Note: This function is only
available in Room Thermostat or
Smart Thermostat Control Mode.
60

FAN OPTION NOT
AVAILABLE
61

Vent Terminal Clearances
NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.

Clearances are to the edge of the terminal plate. Add 6-3/4″ to clearances to arrive at centerline. Local codes or regulations may
require different clearances.

N

Canadian installations1

US installations2

A Clearance above grade, veranda, porch, deck, or balcony

12 in (30 cm)

12 in (30 cm)

B Clearance to window or door that may be opened

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances

10,000 Btu/h (3 kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances 100,000 Btu/h (30 kW)

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h (3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

C Clearance to permanently closed window

12 inches (30cm) recommended to prevent condensation on window

12 inches (30cm). 9 inches (23cm) for appliances 50,000 Btu’s and lower

D Vertical clearance to ventilated soffit 18 inches (46cm) located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

18 inches (46cm)

E Clearance to unventilated soffit

12 inches (30cm)

12 inches (30cm)

F Clearance to outside corner

3″ *

3″ *

G Clearance to inside corner

3″ *

3″ *

H Clearance to each side of center line 3 ft (91 cm) within a height 15 ft (4.5 m) above the 3 ft (91 cm) within a height 15 ft (4.5 m) above

extended above meter/regulator

meter/regulator assembly

the meter/regulator assembly

assembly

I Clearance to service regulator vent outlet

3 ft (91 cm)

3 ft (91 cm)*

J Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances

10,000 Btu/h (3 kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances 100,000 Btu/h (30 kW)

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h (3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

K Clearance to a mechanical air supply 6 ft (1.83 m) inlet

3 ft (91 cm) above if within 10 ft (3 m) horizontally

L Clearance above paved sidewalk or 7 ft (2.13 m) paved driveway located on public property

*(Notes: 2)

M Clearance under veranda, porch deck, or balcony

12 in (30 cm)

12 in (30 cm) *

N Where a vent termination may cause **(Notes: 1) hazardous frost or ice accumulations on adjacent property surfaces

*(Notes: 2)

O Clearance above highest point of exit 18 in (45cm) on roof

18 in (45cm)

P Clearance to perpendicular or adjacent 24 in (60cm) wall

24 in (60cm)

Notes:

It is imperative that the vent termination be located observing the

1. In accordance with the current CSA B149.1, Natural Gas and Propane Installation minimum clearances as shown. There must not be any obstruction

Code.

such as bushes, garden sheds, fences, decks or utility buildings within

2. In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. 24″ from the front of the termination plate.

• Clearance in accordance with local installation codes and the requirements of the gas supplier.

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear

** A vent shall not terminate directly above a paved sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Note: This does not apply to non-condensing appliances (Province of Ontario ONLY).
Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.

to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.

62

General Vent Installation Information

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with 5 x 8 M&G-Duravent Direct Vent system (Model DV-GS Series), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
Rigid or Hard Pipe When using 5 x 8 M&G-Duravent, Ameri-Vent pipe, BDM Pro Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a 5 x 8 M&G Duravent hard pipe adapter must be used (part # Z58DFA). Follow installation instructions provided by M&G-Duravent/Ameri- Vent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and M&G-Duravent venting. NOTE: Increase framing depth by one inch when using hard pipe.
Flex Pipe Venting Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination.

Place the spring spaces provided approximately every two feet to stabilize 5″ flex in the center of 8″ flex. When forming bends place spring in bend or before and after. (See Fig. 1). Horizontal runs require support metal straps every 2 feet. In offset installation support straps should be used to stabilize pipe. Expand 5″ and 8″ flex pipe to the point that the 8″ protrudes approximately 2 to 3 inches past outer wall and the 5″ flex protrudes approximately 2 to 3 inches past the 8″ flex. (See Fig. 1). Attach the 5″ pipe to the termination first and secure with sealant and screws then attach the 8″ flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.
Use Hi Temp Sealant Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.
Preventing Moisture Problems Insulate wall thimbles and support boxes for vertical attic terminations with non-combustible mineral wool Insulation (Roxul, Rockwool, Thermafiber UltraBatt, etc.). Attach and seal the outer perimeter of the wall thimble or support box to the existing vapor barrier.

FRAMING DIMENSION
Combustible Wall Cut a 12″ hole through exterior wall and frame as shown. Non- Combustible Wall Cut or drill 9″ diameter hole.

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual. Use Mill Pac Sealant.

WARNING: DO NOT mix parts from different systems unless stated in the manual.

63

Installation of Side Wall Venting
1. To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace section. Cut a hole through the wall allowing for a 12″ x 12″ (inside diameter) in combustible walls for wall thimble or a 9″ diameter hole in a non-combustible wall (See Figure 2).
2. For the clearance to combustible above a 90-degree bend see Clearance to Combustibles section.
3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation.
4. To install wall thimble center over 12″ x 12″ (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).
5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the five-inch (5″) flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (5″) flex pipe as required. Then attach the eight-inch (8″) pipe by the same method.
6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.
7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the five-inch (5″) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (5″) flex pipe as required. Then attach the eight-inch (8″) pipe by the same method.
8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.
9. Support vertical pipes to maintain a minimum of 1″ or greater clearance to combustibles with metal strapping bands. 10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number
ZDVSSLR.
Note: Vent Termination must not be recessed into wall or siding.
WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.

MINIMUM 1″ TO COMBUSTIBLES
MIN 55″ FOR MCVP42N MIN 79″ FOR MCVP42LP
Figure 1

12″ 12″

9″ DIA
MIN 55″ FOR MCVP42N MIN 79″ FOR MCVP42LP

THROUGH COMBUSTIBLE WALL

THROUGH NON-COMBUSTIBLE WALL

Figure 2

64

Venting Routes And Components

Venting Routes and Components Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths. The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft. / 2.1m (Figure #2). Note: 1/4″ vertical rise is required for every 12″ of horizontal run. The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend. The maximum vertical run is 43 ft. / 13.1meters. Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18″ (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.
Example: If according to the table, the length of the horizontal run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.
2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36″ per each 90° bend, or 18″ per each 45° bend.
IMPORTANT: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4″ vertical rise is required for every 12″ horizontal run.

Figure 1

12 FEET

6 FEET Plus ¼” Rise/Ft = 73-1/2″

Figure 2 7 FEET

20 FEET MAX
Support Straps Every 2 Feet

How to Use the Horizontal Vent Table 1. Determine the height of the system and the number of
bends required. 2. Having determined the vertical distance determine the maxi-
mum horizontal section allowed. 3. Vent table has been established for 90° horizontal/vertical
runs. With use of flex pipe distance not having 90° bends will not fall into vent table standards. See Fig. B.

-Horizontal Venting Table from Bottom of Fireplace-

For venting to a maximum of 43ft (13.1 meters).

Total Vertical

Max Total Horizontal

Feet

Meters

Feet

Meters

55″ (MCVP42N)

1.3

5

1.5

67″

1.6

8

2.4

6

1.8

12

3.7

79″ (MCVP42LP)

2.0

12

3.7

7

2.1

20

6.1

8

2.4

20

6.1

9

1.8

20

6.1

10

3.0

20

6.1

11

3.4

20

6.1

12

3.7

20

6.1

13

4.0

20

6.1

14

4.3

20

6.1

15

4.6

20

6.1

20

6.1

20

6.1

25

7.6

15

4.6

30

9.1

10

3.0

43 (Max)

13.1

0

0

Example A:
If the vertical dimension from the floor of the fire- place is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.

12 FEET MAX

NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum Vertical vent run is 43ft. (13.1 meters).

Important: Minimum clearance between vent pipes and combustible materials is1 inch (25mm).

For Propane Horizontal installations the venting must be an additional two feet above the minimum
vertical rise off the flue before going horizontal.
65

Z58HT Horizontal Installations- Wall Thimble Sizing / Termination Sizing-
NOTE: If you are installing 5/8 Termination in an existing wall, measure diameter of both Wall Thimble and Termination.
Wall Thimble mount plate comes in two sizes: Termination Plate comes in two sizes:

15-3/4″
Old wall thimble

13-3/4″
New wall thimble

13-5/16″
Old Termination Siding Shield (If required):
ZDVSSLR

14-5/16″
New Termination Siding Shield (If required):
Z58SSLR

In the future, Wall Thimble mount plate will be smaller than Termination Plate as a running change has been implemented.

Wall Thimble may need to be trimmed on outside mount plate to be completely hidden by termination. See next page for possible combinations.
66

O ld Wa ll Thimble O ld Te rmina tio n
15-3/ 4″

Wa ll Thimb le

Ne w Wa ll Thimble O ld Te rmina tio n
13-3/ 4″

Wa ll Thimb le

1-3/ 16″

Te rmina tio n 13-5/ 16″
3/ 16″

Te rmina tio n 13-5/ 16″

O ld Wa ll Thimble Ne w Te rmina tio n
15-3/ 4″

Wa ll Thimb le

11/ 16″

14-5/ 16″ Te rmina tio n

Ne w Wa ll Thimble Ne w Te rmina tio n

13-3/ 4″

Wa ll Thimb le

14-3/ 8″ Te rmina tio n

67

Venting Straight Up Through Roof
An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1″ spiral nails. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.
Attic Insulation Shield
Fire Stop
Vertical Vent Framing 9″ Round Hole through Masonry. 12″ x 12″ Framing for Combustible.
Using Flex Bends
Avoid cutting joists by offsetting the flex pipe. When using 45° bends a bend support is required directly above the highest bend. When installing a bend in a joist area a minimum of 4″ clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1″ clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2″ minimum clearance to the top of the horizontal pipe must be maintained. Maximum vertical height of system should not exceed 43 feet. Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support. When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination. Attach 8″ rigid pipe to 8″ termination with sealant and screw with 4 sheet metal screws. Vertical termination clearance is 18″ [45.7cm] above the roof, measured from highest point of exit on the roof line. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.
Roof Flashing
Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles. NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic. Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic. The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up.
We recommend using a thermostat set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up.
-ALSO SEE DIAGRAMS ON FOLLOWING PAGE-
68

-RestrictorRemove for Runs
Under 15 Feet

Clearances in horizontal venting.

Z58VT

Clearance to adjacent or perpendicular wall is 24 inches (60 cm). (Recommended to prevent re-circulation of exhaust products. For additional requirements check local codes.)

24″

18″ MIN Clearance above highest point of exit on roof 18 inches (45cm)

43ft

A)

B)

C)

A) Straight-through roof support configuration; B) Flex bend configuration; C) Termination mounting

69

-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. Do not clean when the glass is hot. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS. CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps. It is imperative that the vent termination be located observing the minimum clearances as shown in manual. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24″
from the front of the termination plate. Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. Venting terminal shall not be recessed into a wall or siding.
70

Approved for Power Vent PVH58 / PVH58FM
– This appliance is approved for use with a Kingsman PVH58 Horizontal Power Vent A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.
NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted. NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2): Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used.
Maximum / Minimum Vent Lengths: Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be below unit. This power vent can be installed up to 8ft below the installed fireplace on runs less than 100ft and not more than four 90° elbows. Minimum Vent Length is 1 FT vertical x 3 FT horizontal x 3 FT vertical x 3 FT horizontal (See PVH58 manual).
Seven 90° elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft.
Refer to Power Vent Manual for proper installation and use.
71

Atrium MCVP42

Power Vent Control Module Installation

FIREPLACE IS SUPPLIED WITH ONE JUNCTION BOX. ADDITIONAL OUTLETS MAY BE REQUIRED. CONSULT A QUALIFIED ELECTRICIAN.

MAIN WIRING HARNESS
POWER VENT CONTROL MODULE

IPI SYSTEM

DOUBLE POLE SWITCH MV SYSTEMS ONLY
MAIN WIRING HARNESS

Power Vent Control Module Mounted inside fireplace.

FOLLOW EITHER MILLIVOLT OR IPI SYSTEM INSTRUCTIONS TO COMPLETE THE INSTALLATION.
NOTE: Fireplace glass door must be removed to Install or remove Power Vent Control Module. 72

Power Vent Parts List ­ 5/8 Venting

NUMBER PVH58

DESCRIPTION Horizontal Power Vent Starter Kit – Exterior Mount

PVH58FM Horizontal Power Vent Kit – Flush Mount

Note: Must use a one foot section of 5/8 DV hard pipe to connect to the Power Vent Termination (not supplied)

CHOOSE CONTROL MODULE OR HARNESS DEPENDENT ON VALVE SYSTEM PVC58MV Power Vent Control Module – for Millivolt Models PVC58IPI Power Vent Control Module – for Proflame 1 – IPI Models

584-X12

Harness for Proflame 2 IPI – Deluxe Models

PVH20H

Main Wiring Harness Assembly ­ Extension Harness (20ft)

CHOOSE VENTING TO BE USED: SECTION 1: 5/8 HARD PIPE – SECTION 2: 4×6-5/8″ HARD PIPE – SECTION 3: FLEX VENT

SECTION 1 DIRECT VENT HARD PIPE 5/8″­ Used for entire installation ­ Order Z58DFA

Z58DFA

Duravent Hard Pipe Adapter ­ 5/8″ (Sloped Flue) Note: Only sloped flues require Z58DFA adapter.

SECTION 2 Z58DFA
ZDVRA

DIRECT VENT HARD PIPE 4 x 6-5/8″- Used for entire installation- Order ZDVDRA, ZDVDIA
Duravent Hard Pipe Adapter ­ 5/8″ (Sloped Flue) Note: Only sloped flues require Z58DFA adapter.
Duravent REDUCER- 5/8″ to 4×6-5/8″ ADAPTER (used at flue of fireplace) (Models MQVL48/60 and ZCVRB60 will require a one-foot section of MG Hard Pipe at flue before using ZDVDRA)

ZDVDIA

Termination End Duravent Pipe Increaser- at Power Vent

SECTION 3 FLEX VENT ­ Used for entire installation ­ order Z58PVA

Note: Must use a one-foot section of 5/8 DV hard pipe (not supplied) to connect to the Power Vent Termination.

Z58PVA

Flex Pipe Adapter Kit – (to adapt flex pipe to power vent to hard pipe)

FLEX VENTING KITS

Z58FK5

Flex Kit (5″ & 8″ Dia.) x 2.5′ (Unexpanded) 5′ Expanded

Z58FK8 Z58FK20

Flex Kit (5″ & 8″ Dia.) x 4′ (Unexpanded) 8′ Expanded
Flex Kit (5″ & 8″ Dia.) x 10′ (Unexpanded) 20′ Expanded *Kits are complete with spring stand-offs & silicone.

POWER VENT ACCESSORIES

ZDV5FC

Flex Connector 5″ Diameter

ZDV8FC

Flex Connector 8″ Diameter

ZDV5FCL ZDV8FCL ZDV4SS PVH58WT

Flex Clamp 5″ Flex Clamp 8″ Spring 4″ Standoff Spacer Wall Thimble for Power Vent

73

MCVP42

Parts List

Fireplace Part Numbers

MCVP42N

(Millivolt) Fireplace Heater rated, NG, Tempered Glass, Safety Screens

MCVP42NH

(Millivolt) Fireplace Heater rated, NG, Ceramic Glass, Safety Screens

MCVP42NE

(IPI) Fireplace Heater Rated NG, Tempered Glass, Safety Screens

MCVP42NE2

(IPI) Fireplace Heater Rated NG, Tempered Glass, Safety Screens, Remote Control

MCVP42NHE

(IPI) Fireplace Heater Rated NG, Ceramic Glass, Safety Screens

MCVP42NHE2

(IPI) Fireplace Heater Rated NG, Ceramic Glass, Safety Screens, Remote Control

MCVP42LP

(Millivolt) Fireplace Heater Rated LP, Tempered Glass, Safety Screens

MCVP42LPH

(Millivolt) Fireplace Heater Rated LP, Ceramic Glass, Safety Screens

MCVP42LPE

(IPI) Fireplace Heater Rated LP, Tempered Glass, Safety Screens

MCVP42LPE2

(IPI) Fireplace Heater Rated LP, Tempered Glass, Safety Screens, Remote Control

MCVP42LPHE

(IPI) Fireplace Heater Rated LP, Ceramic Glass, Safety Screens

MCVP42LPHE2

(IPI) Fireplace Heater Rated LP, Ceramic Glass, Safety Screens, Remote Control

MCVP42 Options

42MCVP-TLK

Tile Lip Kit

M42LOG3

Driftwood Log Set- 6 Pcs

(Use with GT only)

M42LOG4

Oak Log Set- 8 Pcs (Use with LG only)

Not for use with Propane

VLBIT4

Log Bits – Large Four Piece Kit

VLBIT6

Log Bits – Small Six Piece Kit

MP42GT

Glass Tray- Requires 10LBS Glass

M42LG

Log Grate ­ Not for use with Propane

42MVB-258

Pilot Shield – for MP42GT & M42LG

ZG5C

Decorative Ember Glass ­Bronze 5LB

RBCB1

Cannonballs- Assorted size and colors

ULK3 Universal Light Kit

3927ZDV-P779-1

Bulb 10W 12V 64418 or [Sylvania 58691] (light bulbs NOT covered under Warranty.)

5143-P77912

Lamp Assembly 58mm (light bulbs NOT covered under Warranty.)

3927ZDV-P601 Transformer MET60-1

MCVP42 OPTIONS ­ MQ DEALER ONLY –

MQ42LOG1

Driftwood Log Set- 8pcs

(Use with GT or LG)

MQ42LOG2

Oak Log Set- 7pcs (Use with GT or LG)

Not for use with Propane

MQSTONE

Decorative Stones

MQROCK2 MQROCK3 MQEMBER MQG5W MQG5A
MQG5B MQG5ZG

Rock Set Natural
Rock Set Multi-Color
Glowing Embers Decorative Glass 1/2″ White 5LB Decorative Ember Glass Cobalt Blue 5LB
Decorative Ember Glass ­ Black 5LB Decorative Glass- Zircon Glacier Ice 5LB

Refractory Liners MP42RLT
MP42PL

Refractory Liner Traditional (Use with LG only) Porcelain Reflective Liner (Use with GT or LG)

Child Safety Screens

MP42CSSL

Child Safety Screen (Large)

MP42CSSS

Child Safety Screen (Small)

Door Glass 42HB-310 42HB-311 42MCVP-315T 42MCVP-315C 46ZRB-123A

Ceramic Glass-for MCVP42-H Units Tempered Glass-for MCVP42 Units Tempered Glass-for MCVP42 Units Ceramic Glass-for MCVP42-H Units Door Latch Assembly

Replacement Burner Assembly / Burner

42MP-200A

Fireplace Burner

42MP-BLPSI

Burner Assembly- Propane c/w Valve System (MCVP42LP)

42MP -BLPSIH

Burner Assembly- Propane c/w Valve System (MCVP42LPH)

42MP -BNGSI

Burner Assembly- Natural Gas c/w Valve System (MCVP42N)

42MP-BNGSIH

Burner Assembly- Natural Gas c/w Valve System (MCVP42NH)

42MP-BLPSIE

Burner Assembly- Propane c/w Valve System (MCVP42LPE)

42MP-BLPSIHE Burner Assembly- Propane c/w Valve System (MCVP42LPHE)

42MP-BNGSIE

Burner Assembly- Natural Gas c/w Valve System (MCVP42NE)

42MP-BNGSIHE Burner Assembly- Natural Gas c/w Valve System (MCVP42NHE)

Conversion Kit 42MP-CKLP LP Conversion Kit for MCVP42 Millivolt 42MP-CKLPH LP Conversion Kit for MCVP42H Millivolt 42MP-CKNG NG Conversion Kit for MCVP42 Millivolt 42MP-CKNGH NG Conversion Kit for MCVP42H Millivolt 42MP-CKLPI LP Conversion Kit for MCVP42 IPI 42MP-CKLPHI LP Conversion Kit for MCVP42H IPI 42MP-CKNGI NG Conversion Kit for MCVP42 IPI 42MP-CKNGHI NG Conversion Kit for MCVP42H IPI

Baffle Conversion Kit 42MP-BCKNG NG Ceramic Glass / upgrade Kit for
MCVP42N / NE to MCVP42NH /NHE
74

42MP-BCKLP LP Ceramic Glass / upgrade Kit for MCVP42LP / LPE to MCVP42LPH /LPHE

Accessories Z1MT Z80PT

Thermostat Millivolt Wall Mount
Thermostat Programmable Digital Millivolt Wall Mount (1F80-40)

Valve System Parts / Millivolt

1000-P136WR

Generator / Thermopile

1001-P069SI

Electrode Sparker 915.069 TC SIT

1001-P216SI

Thermocouple 290.216 TC SIT

1001-P165SI

Orifice Pilot NG 977.165 TC SIT

1001-P167SI

Orifice Pilot LP 977.167 TC SIT

1001-P280SI

Tubing 24″

1001-P633SI

Valve Nova LP Hi/Lo 0820651

1001-P634SI

Valve Nova NG Hi/Lo 0820652

1001-P713SI

Pilot Burner LP 199.713 TC SIT

1001-P714SI

Pilot Burner NG 199.714 TC SIT

Remote Control / Millivolt

GFRC

Remote Control Millivolt / IPI ­ On/Off

GTRC

Remote Control Millivolt – Thermostat

GTMRCN

Remote Control Millivolt ­ Thermostat/Modulating – NG

GTMRCP

Remote Control Millivolt ­ Thermostat/Modulating – LP

GTFRCN

Remote Control Millivolt ­ Thermostat/Modulating/Fan – NG

GTFRCP

Remote Control Millivolt ­ Thermostat/Modulating/Fan ­ LP

Electronic Ignition/Remote Control IPI

EGTRC

Remote Control IPI (Thermostat)

EGTMRCN

Remote Control IPI

(Thermostat/Modulating – NG)

EGTMRCP

Remote Control IPI

(Thermostat/Modulating – LP)

EGTFRCN

Remote Control IPI

(Thermostat/Modulating/Fan – NG)

EGTFRCP

Remote Control IPI

(Thermostat/Modulating/Fan – LP)

Electronic Ignition Replacement Parts IPI 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P003si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP)
Longer (35 “) Must be used when purchasing complete Pilot 1002-P033si Pilot Assembly (NG) Longer (35 “) Must be used when purchasing complete Pilot 1002-P119si Spark Electrode (35″) 1002-P910si Electrode Flame Sensor (35″) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1001-P166si Orifice Pilot (NG) 1001-P168si Orifice Pilot (LP) 1002-P013si Stepper Motor (NG)

1002-P012si 1002-P016si 1002-P014si 6961-P161

Stepper Motor (LP) Hi/Lo Regulator (NG) Hi/Lo Regulator (LP) 16″ Extension Cord

Miscellaneous Parts

1000-150GE Silicone GE Red IS806 #736

1000-150MP Hi-Temp Millpac Sealant 840099

1000-214

Piezo-Igniter 1244-17 MARK 21

1000-215

Pal Nut (18MMXI.5MM)BLK (1364.03)

1000-218

Switch Ivory (1451/001)

1000-227

Cover Ivory (86001/001)

1000-255

Orifice Brass – (State Size)

3600-B139

Explosion felt Gasket

2000-080

Thermodisc 2450 (For Blower)

1000-306

Thermalcord – Adhesive Back for Door Frame

1000-085

Control Variable Speed KBWC-13BV

FP15GC

Stainless Steel Gas Connector

KINGSMAN FIREPLACE VENTING

Z58DFA

M&G-Duravent Adapter (5 x 8)

Z58VT

Vertical Vent Termination

Z58HT

Horizontal Vent Termination

FDVHSCU

Safety Cage for Horizontal Termination

Z58AIS

Attic Insulation Shield

Z58AIS24

Attic Insulation Shield

ZDVVOS

Offset Support

Z58FS

Firestop Spacer

Z58RS

Roof Support

Z58SS

Siding Shield

Z58WT

Wall Thimble (Horizontal Venting)

ZDVSS

Siding Shield for FDVHT

ZDVSSLR

Siding Shield – Large Return

Z58SSLR

Siding Shield – Large Return

Z58GP

Galvanized Pipe 8″ Dia. x 48″

(Vertical Installations)

Z58AAF

Flashing 8″ c/w Storm Collar (1/12 to 7/12)

Z58AF2

Flashing 8″ c/w Storm Collar (8/12 to 12/12)

Z58AF3

Flashing 8″ c/w Storm Collar Flat

Z58SC

Storm Collar 8″

Z58FK5

Flex Kit (5″ & 8″ Dia.) x 2.5′ (Unexpanded) 5′ Expanded

Z58FK8

Flex Kit (5″ & 8″ Dia.) x 4′ (Unexpanded) 8′ Expanded

Z58FK20

Flex Kit (5″ & 8″ Dia.) x 10′ (Unexpanded) 20′ Expanded *Kits are complete with spring stand-offs & silicone.

Z58HSK5

Horizontal Round Termination Vent Starter Kit – 5/8″ X 5 FT Length, Wall Thimble Shield,

Horizontal Vent Termination, Wall Thimble, 60″ Flex Pipe, Screws, Mill Pac.

ZDV5FC

Flex Connector 5″ Diameter

ZDV8FC

Flex Connector 8″ Diameter

ZDV4SS

Spring 4” Standoff Spacer

75

Troubleshooting the Gas Control System
WARNING
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem
Spark igniter will not light.

Possible Causes
Defective or misaligned electrode at pilot.
Defective igniter (pushbutton).

Pilot will not stay lit after carefully following lighting instructions.

Defective thermocouple (flame switch where applicable).

Pilot burning, no gas to burner, valve knob “ON”, and wall switch “ON”.

Defective valve magnet.
Wall switch or wires defective.

Generator may not be generating sufficient voltage.

Plugged burner orifice.
Defective automatic valve operator.

Frequent pilot outage problem.
Flame lifts off burner and goes out in less than 30 seconds.
Flame lifts off burner on one side while the rest of the flame remains lit.

Pilot flame may be too low or blowing (high) causing the pilot safety to drop out.
Inner 4″ liner has come off flue or termination, flame is starving for oxygen.
Improper installation of firebrick. Firebrick is likely leaning.

Corrective Action
Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.
Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light – check gap at electrode and pilot should be 1/8″ to 1/4″ to have a strong spark.
Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)
Replace valve, if pilot won’t hold after the thermocouple is replaced.
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.
Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch “off” Replace faulty generator if reading is below specified minimu

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