FDV200S Free Standing Direct Vent Gas Stove

Product Information: FDV200S Free Standing Direct Vent Gas

Stove

The FDV200S Free Standing Direct Vent Gas Stove is a vented gas
fireplace heater that is designed for use with natural gas or
propane (LP) gas. The stove is available in multiple model numbers
(FDV200SN, FDV200SNE, FDV200SNE2, FDV200SLP, FDV200SLPE,
FDV200SLPE2). The appliance can be installed in an aftermarket,
permanently located, manufactured home (USA only) or mobile home,
subject to local codes. The appliance is not convertible for use
with other gases, unless a certified kit is used.

The stove features the Proflame 2 system, which includes an IFC
module and remote control for adjusting flame height, room
thermostat for setting the desired temperature, smart thermostat
for controlling the stove using a smartphone app, fan speed control
for adjusting the blower speed, and remote dimmer control for
adjusting the lighting.

The stove requires installation and service by a qualified
installer, service agency or the gas supplier. The installer should
leave the user manual with the appliance, and the consumer should
retain the manual for future reference.

Product Usage Instructions

Before using the FDV200S Free Standing Direct Vent Gas Stove,
read the entire user manual carefully and follow all safety
instructions. Failure to follow safety warnings could result in
serious injury or property damage.

Gas Supply Requirements

• The stove is designed for use with natural gas or propane (LP)
  gas.

• Ensure that the gas supply pressure is correct and stable.
  Consult the user manual for specific pressure requirements.

• The stove must be connected to an adequate gas supply line with
  a shutoff valve installed upstream of the stove.

• Use only approved flexible connectors or hard-piped
  connections.

Venting Requirements

• The stove requires proper venting to operate safely and
  efficiently. Follow the venting requirements specified in the user
  manual.

• Ensure that vent terminal clearances are maintained and that
  vent components are installed correctly.

• For horizontal installations, the venting must be an additional
  one foot above the minimum vertical rise off the flue before going
  horizontal.

• For vertical venting over 15 feet, consult the user manual for
  additional requirements.

Usage Instructions

• Do not store or use gasoline or other flammable vapors and
  liquids in the vicinity of the stove.

• If you smell gas, do not try to light any appliance, do not
  touch any electrical switch, and do not use any phone. Leave the
  building immediately and call your gas supplier or the fire
  department from a neighbor’s phone.

• Only use the stove with the type of gas indicated on the rating
  plate.

• Do not attempt to modify the stove or use it with other gases
  unless a certified kit is used.

• Use only approved replacement parts when servicing the
  stove.

By following these product usage instructions, you can safely
and effectively use the FDV200S Free Standing Direct Vent Gas
Stove.

Installation Instructions

Model Number FDV200S Free Standing Direct Vent Gas Stove

TITAN

Model Numbers: FDV200SN, FDV200SNE, FDV200SNE2, FDV200SLP, FDV200SLPE, FDV200SLPE2

Certified to: ANSI Z21.88-2017 · CSA 2.33-2017, CSA 2.17-2017 VENTED GAS FIREPLACE HEATER

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. -WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Leave the building immediately. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions. If you cannot reach your gas supplier, call the fire department
-Installation and service must be performed by a qualified installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal.
VENTED GAS FIREPLACE HEATER:
NOT FOR USE WITH SOLID FUEL.

A Division of R-Co. Inc. 2340 Logan Ave. Winnipeg, Manitoba Canada R2R 2V3 Ph.: 204-632-1962 Printed in Canada January 5, 2022 Part# 200S-MAN17

FDV200S

Table of Contents

Table of Contents…………………………………………………………………………………………………………… Safety Screen Attachment / Removal…………………………………………………………………………………………… Pre-installation Questions and Answers / Operating Instructions……………………………………………………… Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace……………………….. Warnings, Installations, and Operations…………………………………………………………………………….. Installation Requirements for the Commonwealth of Massachusetts………………………………………………… Carbon Monoxide (CO) Detector…………………………………………………………………………………………………. Mobile Home/Manufactured Housing Installation……………………………………………………………………. Fireplace Dimensions / Locating Your Appliance…………………………………………………………………… Clearance to Combustibles……………………………………………………………………………………………… Component Locations………………………………………………………………………………………………………………… Component Cover………………………………………………………………………………………………….. Optional Fan Kit Installation………………………………………………………………………………………………………… Split Receptacle- Switch Control Outside of Fireplace…………………………………………………………….. F200RL Brick Liner Installation……………………………………………………………………………………………………. LOGC200 Log Installation…………………………………………………………………………………………………………… Door and Glass Information……………………………………………………………………………………………… Gas Line Installation………………………………………………………………………………………………………………….. Burner System Maintenance……………………………………………………………………………………………………….. Conversion Kit Instructions ­ PART A………………………………………………………………………………………….. Gas Conversion for Top Convertible Pilot ­ Part B (series 0190XYZ)………………………………………………. Gas Conversion for Modulator ­ PART C…………………………………………………………………………………….. Millivolt System, Lighting, and Burner Control……………………………………………………………………………….. Electronic Ignition Lighting Instructions…………………………………………………………………………………………. Troubleshooting the Gas Control System………………………………………………………………………………………

2-3 4 5 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 19-20 21 22 23 24 25

PROFLAME 2

Proflame 2- Parts List………………………………………………………………………………………………………………… 26

IFC Module and Remote Control…………………………………………………………………………………………………. 27

Cold Climates ­ CPI Setting – Proflame 2 Remote Control………………………………………………………………. 28

Remote Flame Control, Room Thermostat……………………………………………………………………………………. 29

Smart Thermostat, Fan Speed Control, Remote Dimmer Control…………………………………………………….. 30

Proflame 2 Schematic………………………………………………………………………………………………………………… 31

PROFLAME 1 IPI Electronic Ignition System……………………………………………………………………………………………………… 32 Remote Control Operation………………………………………………………………………………………………………….. 33 IPI Electronic Ignition Parts List ­ Standard System……………………………………………………………………….. 34 Configuration 1: Basic Manual Hi / Lo and manual Off……………………………………………………………………. 35 Configuration 2: Remote On / Off and manual Hi / Lo…………………………………………………………………….. 36 Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls………………….. 37 Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan…………………………………………………………… 38

VENTING Vent Terminal Clearances………………………………………………………………………………………………………….. General Venting Information……………………………………………………………………………………………………….. Venting Routes and Components………………………………………………………………………………………………… Horizontal Vent Installation…………………………………………………………………………………………………………. Horizontal Snorkel Terminations………………………………………………………………………………………………….. Vertical Venting Over 15 Feet…………………………………………………………………………………….. Vertical Vent Installation……………………………………………………………………………………………………………..

39 40 41-42 43 44 45 46-47

2

PARTS LIST FDV200S Parts List…………………………………………………………………………………………………………………… 48-49
WARRANTY Glass Safety / Termination Cap Safety…………………………………………………………………………………………. 50 Limited Lifetime Warranty…………………………………………………………………………………………………………… 51
3

FDV200S Safety Screen Attachment / Removal

INSTALLATION:
1. Insert top of Screen Frame into bottom of stove top.
2. Engage Top Hooks into Top Slots.
3. Engage Bottom Hooks into Bottom Slots.

Top Hook

Top Hook

Safety Screen Frame Assembly

Bottom Hook Bottom Hook

Top Slot Safety Screen Frame
Bottom Slot

Top Slot
Bottom Slot

Safety Screen Frame Assembly
.
To remove Safety Screen, Wait Until Fireplace is Completely Cool, and reverse these steps.
4

Pre-installation Questions and Answers
About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odor? It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odors dissipate.
Noise coming from the fireplace? Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace. It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan. Note to the Installer: Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer.
Operations and Maintenance Instructions
For safe installation and operation note the following:
Be sure to read and understand all the instructions in this manual before operation of appliance. Ensure all wiring is correct and properly enclosed to prevent possible shock. Check for gas leaks. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed. Make sure venting and termination cap are installed and unobstructed. If brick or porcelain liners are used, ensure they are installed. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it. Venting systems should be periodically examined by a qualified agency. The flow of combustion and ventilation air must not be obstructed. The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control. Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner
areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs. Never use your gas fireplace as a cooking device. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing. Areas in and around the Chase Vent Openings should be cleaned annually.
5

Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace Refer to this checklist for proper maintenance, safe use, and operation.
See each section for more specific information.
1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate.

Relief Dampers inside Firebox should open
and close freely.

Upper Damper

Upper Door Latch

Upper Damper

Spring loaded Door Latches should extend and return to the closed position.

Lower Damper

Lower Door Latch

2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

3. Inspect the operation of the Pilot. Ensure that it is working properly.

Pilot Orientation (Top View)
Burner

Inspect Pilot Flame

4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in
the appliance instruction manual (refer to Monthly Flame Inspection).
Inspect primary air openings for blockage.

Primary Air Opening Inspect for Blockage
5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.
6. Vacuum and clean any debris in the firebox that is not supposed to be there.
7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A “click” should be heard within 30 seconds. This indicates the safety shutoff is working properly. Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately.
8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
6

Warnings, Installations and Operations – Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot. 2. Do not use abrasive cleaners. 3. Using a substitute glass will void all product
warranties. 4. For safe operation, glass doors must be closed. 5. When purging the gas line, the glass front must be
removed. 6. Do not strike or abuse glass. Take care to avoid
breakage. 7. Do not alter gas orifice. 8. No substitute materials may be used other than
factory supplied components. 9. This appliance gives off high temperatures and should
be located out of heavy traffic areas and away from furniture and draperies. 10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. 11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. 12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance. 13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance. 14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. 15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit. 16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
28. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
29. This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
7

Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall: Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector; Have battery back-up power; Meet ANSI./UL 2034 Standards and comply with NFPA 720; and Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR. C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation. D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall: Be located in the room that houses the appliance or equipment; Be either hard-wired or battery powered or both; and Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product- approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shutoff valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Carbon Monoxide (CO) Detector
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
8

Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES IN CANADA. Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor or
ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual. Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
9

FDV200S Dimensions

Gas Inlet is located at the back of the unit.
FDV200S Locating Your Appliance

VENTING IS 4″ / 7″

3″

3″

6″

3″

THE FOLLOWING MINIMUM DISTANCES TO

4″

2-1/2″

COMBUSTIBLES MUST BE OBSERVED TO

ENSURE SAFE OPERATION OF YOUR STOVE.

Side of Unit

6″

1″

Back of Unit

3″

Side of Unit in corner (45°) Installation

3″

Top of 90° Elbow Top of Horizontal Pipes

4″ 2-1/2″

Clearance to Vertical Venting

1″

All other existing pipes

1″

The unit should be placed on a hard, stable surface. Appliance may be installed directly on carpeting, tile or other combustible material with no additional floor protection being required.
This unit has been tested in an Alcove. Minimum Dimensions of Alcove are as follows: Depth 30″, Height 55.5″, Width 52.5″.
10

FDV200S Component Locations MILLIVOLT

PROFLAME 1

Piezo Igniter Valve

Remote Receiver

Fan Fan Speed Control

Valve
Remote Receiver / Battery Backup Proflame1 Module

Fan Fan Speed Control

TOP VIEW

Fan

Proflame1 Module

TOP VIEW

Fan

Remote Receiver

Piezo Igniter
PROFLAME 2

Valve

Battery Backup
Valve
Proflame 2 Module

Fan Speed Control

Remote Receiver / Battery Backup

Valve

Fan Speed Control

Proflame 2 Module
Battery Backup
Remote Pairing Button
Fan

TOP VIEW
Fan
Valve
11

FDV200S

Component Cover

The Component Cover is located directly below the Control Panel.

WARNING: Wait until unit is

COMPLETELY cool before attempting to install or remove
components.

Control Panel
Component Cover To Remove Component Cover:

Component Cover

DT Screw

Rear Tab

Rear Tab

Remove the [2] DT screws at the front of the Component Cover. Next Carefully remove the Rear Tabs from the unit. To Install Component Cover:

Rear Tab

Component Cover Installed DT Screw

Hook the Rear Tabs over the back of the Component Tray. Next attach front of Component Cover with [2] DT screws.
12

FDV200S Optional Fan Installation
(Part # F45FK)
13

Fan Speed Control Outside of Fireplace

If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

WARNING
A qualified electrician must connect electrical wiring to junction outlet for built-in installation.
Follow all codes.

WARNING
Electrical Grounding Instructions ­ This appliance is equipped with a three ­ pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

WARNING
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.

Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with
CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.

Switch Controlled Split Receptacle With Switch At START Of Cable Run

Switch Controlled Split Receptacle With Switch At END Of Cable Run

14

FDV200RL Brick Liner Installation
Installation of Brick Panel Kit:
1. Remove glass door as shown in door removal diagram. 2. Place Back Brick Panel up to rear of firebox, leaving bottom of panel slightly forward for support. 3. Remove left and right Brick Clips using a 1/4″ nut driver. Do not discard Brick Clips. 4. Reposition Brick Clips onto left and right Brick Panels and reinstall. 5. Install log set and glass door.
15

LOGC200 Installation Instructions
Locating Tabs

WARNING: Failure to position the parts in accordance
with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage
or personal injury.

Step 1:
Log 1 is installed onto Locating Tabs 1A and 1B as shown.

Step 2:
The hole in the bottom of Log 2 is placed onto Locating Tab 2A. The long branch of Log 2 is placed onto notched area of Log 1 as shown.

Step 3:
Place Log 3 into position as shown. Slide Log 3 forward up to Locating Tabs 3A and 3B.
Do not place Log 3 on top of Locating Tabs.
Step 5:
Place Log 5 up against the 2nd Grate Bar from the left as shown.

Step 4: Place Log 4 onto notched areas of Log 1 and Log 3.
Step 6: Place Glowing Ember Chunks onto front Burner Tube and slotted Ember Plate. Do not place Chunks on rear Burner Tube.

16

Door and Glass Information FDV200S

Screw

Screw

Safety Screen Frame Assembly

Glass Front Door Assembly
17

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA –

B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in

the U.S.A.

1. The gas pipeline can be brought in through

the back or bottom of the unit. 2. The gas control inlet is 3/8″ NPT. Typical

1/2″ X 3/8″ SHUTOFF VALVE

installation layout for rigid pipe is shown at right. 3. When using copper or flex connector, use

3/8″ UNION

only approved fittings. Always provide a union

so that gas line can be easily disconnected for burner or fan servicing. See gas specification for

GAS FLOW

GAS VALVE

pressure details and ratings.

4. When a vertical section of gas pipe is

required for the installation, a condensation trap

is needed. See CAN/CGA-B149.1 or .2 for code

details.

5. For natural gas, a minimum of 3/8″ iron pipe with gas minimum pressure of 4.5″ w.c. must be

1/2″ GAS SUPPLY

3/8″ NIPPLE

used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.

6. A 1/8″ NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing

solution.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure

testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

NOTE: The gas line connection may be made of 1/2″ rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA –
B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing.
Shutoff valves installed in tubing systems shall be rigidly and securely supported independently of the tubing.

Gas Specifications

MODELS

FDV200SN

FDV200SNE FDV200SNE2

FDV200SLP

FDV200SLPE FDV200SLPE2

Fuel

Natural

Natural

Propane

Propane

Gas Control

Millivolt

IPI

Millivolt

IPI

Maximum Low Orifice Size (0-4500ft)

28,500 19,500

35

28,500 19,500

35

26,000 20,000 1/16″

26,000 20,000 1/16″

Air Shutter

3/8″

3/8″

Gas Inlet Size S.I.T. 820 Nova, 3/8″ NPT

Gas Supply Pressure Minimum

Fully Open Normal

Fully Open Maximum

Natural Gas

5.5″

7″

Propane

11″

11″

Manifold Pressure

Natural Gas

Manifold Pressure High 3.5 IN. W.C./.87 KPa

9″ 12″ Propane 10 IN. W.C./2.61 KPa

Manifold Pressure Low 1.6 IN. W.C./.40 KPa

6.3 IN. W.C./1.57 KPa

18

Burner System Maintenance
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system–even if the main burner was never on. Exercise caution when working within the area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-
Monthly Flame Inspection It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.

Flame should appear similar to the above picture.

Conversion Kit Instructions ­ PART A

Kit Number
200DV-CKLP (FDV200SLP)

Description
Propane Conversion
-Millivolt-

Pilot Orifice Burner Orifice Brass (1000-255)

1001-P167SI #30 (977.167)

1/16″

Brass Nipple 1000-253 closed

Air Shutter
Full Open

Hi/Lo Regulator
1001-P202SI (0.907.202)

200DV-CKNG (FDV200SN)
200DV-CKLPI (FDV200SLPE)

NG Conversion -Millivolt-
Propane Conversion -Proflame 1 –

1001-P165SI #51 (977.165)
1001-P168SI #35 (977.168)

35 1/16″

1000-253 closed 1000-253 closed

3/8″
Full Open

1001-P201SI (0.907.201)
1002-P014SI (0.907.014)

200DV-CKNGI (FDV200SNE)
200DV-CKLP2 (FDV200SLPE2)

NG Conversion – Proflame 1-
Propane Conversion -Proflame 2 –

1001-P166SI #62 (977.166)
1001-P168SI #35 (977.168)

35 1/16″

1000253 closed 1000-253 closed

3/8″

1002-P016SI (0.907.016)

Full Open

1002-P012SI

200DV-CKNG2 (FDV200SNE2)

NG Conversion – Proflame 2-

1001-P166SI #62 (977.166)

35

1000253 closed

3/8″ 1002-P013SI

Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as

close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system.

IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

19

Conversion Kit Instructions -Part A
Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION.
WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
Note: Before proceeding with step 1, check position of air adjustment plate. This position will be important for reassembly.
Step 1: Remove air adjustment plate and false bottom plate before by removing 3 screws.
Step 2: Loosen 2 screws holding the burner in place. Step 3: Slide burner to the left to expose the burner orifice. Step 4: Proceed to Part B- Pilot Conversion (next page). Step 5: Remove main burner orifice using a 1/2″ wrench and
replace with new conversion orifice. Step 6: Adjust the primary air setting to the correct setting as
specified in the manual or label plate. To adjust the air setting, loosen the screw on the side of the tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw. Reinstall burner at this time reversing STEPS 3, 2 and 1. Step 7: Follow instructions supplied with the conversion HI LOW to convert the valve from one type of fuel to the other. Step 8: Check for gas leaks around the pilot burner tube and face of valve. Step 9: Attach conversion label to label plate on bottom of unit, writing information as needed.
20

Gas Conversion for Top Convertible Pilot ­ Part B (series 0190XYZ)
Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to NG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
1. Shut-off the gas supply to the appliance. 2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can result in injury.
3. The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1).
4. Insert a 5/32″ or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal.
5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. Propane injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance Manufacturer’s instruction sheet for the proper injector size.
6. Insert the Allen wrench into the end of the injector. Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in (1.0 Nm) is achieved.
7. First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bracket and that the spring is properly inserted onto his seat.
8. Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation.
WARNING!
This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE MANUFACTURER for the specific appliance, and type of gas, being converted.
SIT GROUP
w w w . s i t g r o u p . i t
21

Gas Conversion for Modulator ­ PART C
22

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.

BEFORE LIGHTING

A This appliance has a pilot which must be lighted by hand. When

Immediately call your gas supplier from a neighbour’s phone. Follow the

lighting the pilot, follow these instructions exactly.

gas supplier’s instructions.

B Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light an appliance.
Do not touch any electrical switch; do not use any phone in your building.

If you cannot reach your gas supplier, call the fire department.
C Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion.
D Do not use the appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above this label.

If a flame has appeared then continue to depress the control knob for 20

2. Set the thermostat to lowest setting.

seconds. If the flame did not appear then continue to depress the red

3. Turn off all electrical power to the appliance.

igniter button every 5 seconds until a flame is established. NOTE: If

4. Locate valve under the burner assembly.
5. If the control knob is not already in the off position, i.e. the word “OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do

after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.

not use force.

If the knob does not pop up when released, stop and immediately call

6. Wait five [5] minutes to clear out any gas. If you then smell gas.

your service technician or gas supplier.

STOP! Follow “B” in the safety information above on this label. If

If the pilot will not stay lit after several tries, turn the gas control to

you don’t smell gas then go to the next step.

“OFF” and call your service technician.

7. Now push in the control knob slightly and turn counter-clockwise 10. Now turn the control knob to the “ON” position. The burner will not light

to the “PILOT” position.

unless the wall switch thermostat or remote control is turned “ON” or in

8. Push in the control knob all the way and hold it. With the other

the case of the thermostat there is a call for heat.

hand push in the red igniter button until you hear a click. Now

11. Close the access door and turn all electrical power back to the

observe closely the pilot burner located on the rear center-left

appliance.

hand side of the main burner.

12. The pilot must be turned off when the unit is not in use.

TO TURN OFF THE APPLIANCE

1. Set the thermostat to lowest setting.

4. Push in the gas control knob slightly and turn clockwise to the “OFF”

2. Turn off all electric power to the appliance if service is to be

position. Do not force.

performed.

5. Replace control access panel.

3. Open the control access door.

NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at
the factory.

Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat

Wire Size

Max. Length

14ga

100ft [30.4m]

16ga

64ft [19.5m]

18ga

40ft [12.1m]

20ga

25ft [7.6m]

22ga

15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO MILLIVOLT SWITCHES OR THERMOSTAT.

To ON/OFF, Wall Switch, Thermostat*, Or Remote Receiver
Millivolt Valve Shown

23

– IPI LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electric switch; do not use any phone
in your building. Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.
C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.
D. If the gas valve requires repair, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

OPERATING INSTRUCTIONS

1. Stop! Read the safety information above on this label.
2. Read the owner’s manual including the section on “Remote Control” operation if applicable.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above this label. If you do not smell gas, go to next step.
6. Turn on all electric power to the fireplace.
7. Turn “On” Switch that operates the Main Burner. For Remote Control units, press the ON/OFF key on the remote control. “ON” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.
8. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting.
For Remote Control units, press the ON/OFF key on
the remote control. “OFF” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.

2. Turn off all electric power to the fireplace if service is to be performed.

24

Troubleshooting the Gas Control System

WARNING
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.

Problem
Spark igniter will not light.

Possible Causes
Defective or misaligned electrode at pilot.
Defective igniter (pushbutton).

Pilot will not stay lit after carefully following lighting instructions.

Defective thermocouple (flame switch where applicable).

Pilot burning, no gas to
burner, valve knob “ON”, and wall switch “ON”.

Defective valve magnet.
Wall switch or wires defective.

Generator may not be generating sufficient voltage.

Plugged burner orifice.
Defective automatic valve operator.

Frequent pilot outage problem.
Flame lifts off burner and goes out in less than 30 seconds.
Flame lifts off burner on one side while the rest of the flame remains lit.

Pilot flame may be too low or blowing (high) causing the pilot safety to drop out.
Inner 4″ liner has come off flue or termination, flame is starving for oxygen.
Improper installation of firebrick. Firebrick is likely leaning.

Corrective Action
Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.
Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light – check gap at electrode and pilot should be 1/8″ to 1/4″ to have a strong spark.
Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)
Replace valve, if pilot won’t hold after the thermocouple is replaced.
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.
Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch “off” Replace faulty generator if reading is below specified minimum.
Check burner orifice for stoppage and remove.
Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on “ON”. If main burner does not light, replace valve.
Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple. *See NOTE below ­ Seven Day Timer
Attach 4″ liner to flue or termination using screws, silicone and clamps as stated in manual.
Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox.

*NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days.

This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit.

If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.
NOTE: MILLIVOLT UNITS WITH 7 DAY TIMER ­ When lighting pilot, the Pilot Knob must be pressed until a BEEP is heard. This procedure may take up to TWO MINUTES.

25

Proflame 2 ­NE2 / LPE2

-IPI System Parts List-

IPI PROFLAME 2 – COMPONENT PARTS

PART NO.

DESCRIPTION

1. 1005-P001SI Valve IPI Proflame PF2 885.001 NG – Stepper

2. 1005-P002SI Valve IPI Proflame PF2 885.002 LP – Stepper

3. 1005-P325SI Module IPI – Proflame 2 – 584.325

4. 1005-P627SI 5. 1005-P924SI

Module IPI ­ Proflame 2 – Basic – 584.627 Harness PF2 – 584.924

6. GTMFL

Transmitter- PF2 – 584.090 – WiFi Version

6b. 1005-P042SI Transmitter- PF2 – 584.042 – Non-WiFi Version

6c. 1005-P080SI Transmitter- PF2 – 584.080 – WiFi Version

For Replacement Transmitters, Replace with Same Part Number

7. 584-PWR-C Wire Harness PF2 ­ Power Cord

8. 584-X4P

Terminal Block

9. 584-X10

Wire Harness PF2

10. 584-ACC01-C Wire Harness PF2 – Fan/Light

11. 584-X8-B

Wire Harness PF2 – Optional Reset Harness

12. 584-X12

Optional Power Vent Harness

6 Proflame Transmitter 0.584.090 – WiFi Current Version

13

IPI – PF1 and PF2 Common Components

PART NO.

DESCRIPTION

13. 1002-P033SI TC – Pilot Burner IPI (Assembled) NG 199.033

14. 1002-P047SI TC – Pilot Burner IPI (Assembled) LP 199.047

15. 1001-P166SI TC – Orifice Pilot NG 977.166 #62 (IPI)

16. 1001-P168SI TC – Orifice Pilot LP 977.168 #35 (IPI)

17. 1001-P280SI TC – Tubing W/Fittings 1/8 2.182.280

18. 1002-P012SI 19. 1002-P013SI

IPI Stepper Kit – LP 907.012 IPI Stepper Kit – NG 907.013

P2 CONVERSION

20. 1002-P014SI 21. 1002-P016SI

IPI Reg Kit – LP Hi-Lo 907.014 IPI Reg Kit – NG Hi-Lo 907.016

P1 CONVERSION

22. 1002-P017SI TC – Electrode Cable & Sparker IPI 915.017 24″

23. 1002-P119SI

TC – Electrode Cable & Sparker IPI 35″ (Infinite, ZCVRB47, VRB46)

24. 1002-P12BH IPI Battery Housing 12bh347-Gr

25. 1002-P903SI

TC – Electrode Flame Sense IPI 007.253/915.903 24″

26. 1002-P910SI

TC – Electrode Flame Sense 35″ (Infinite, ZCVRB47, VRB46)

NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer.

6b Proflame Transmitter 0.584.042 – Non-WiFi
6c Proflame Transmitter 0.584.080 – WiFi

5

7

1&2

8

10

3&4 9 11

10 12

26

IPI Proflame 2 IFC Module and Remote Control

Batteries

IFC Module

SW1 Button

Pairing Remote Control:
Install the 3 AAA type batteries in the battery bay, located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated.
Connect the AC power supply to the IFC Module.
Press the SW1 button on the IFC Module so the IFC will “beep” and a red LED is illuminated to indicate that the IFC Module is ready to synchronize with a Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will “beep” four times to indicate the Remote Control’s command is accepted.
The system is now initialized.
Resetting Proflame 2 IFC Module for Manual Use
If the transmitter gets misplaced, is broken, or is no longer wanted the PF2 Module can be reset to a manual system. A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required.
The following sequence must be followed to reset the PF2 Module:
Press the Red SW1 button until you hear three beeps. Within 10 seconds press the SW1 button again until
you hear it beep. The PF2 Module may now be turned on/off manually
(x4 connector) by a switch (not supplied), the pilot will

remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting. Fan Startup and Shutdown Timings: Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off. Low Battery Power Detection When the Remote Control’s batteries are low, a Battery Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear. Battery Backup The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss. Fans and lighting features will not function with the PF2 Module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season.
27

Cold Climates ­ CPI Setting – Proflame 2 Remote Control

Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame. The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.
If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see Lockout Reset Procedures below).

NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

To switch from IPI to CPI Mode:

1. Turn the fireplace OFF using the ON / OFF Key.

2. Press the Mode Key. Display will appear as below.

3. Press UP on the UP / DOWN Arrow Key. Display will show CPI.
The module in the fireplace will beep once to confirm command.

TO RETURN TO IPI (INTERMITTENT PILOT) MODE:
Repeat steps one and two, and then press DOWN on the UP / DOWN Arrow Key. The module in the fireplace will beep once to confirm command.

Lockout Reset Procedures ­ Proflame 2

If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command.
The LED light on the Proflame 2 module in the fireplace will be flashing red.
This condition is a Lockout state.

Lockout Reset Procedure:
1. Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup batteries.
2. Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light.
3. If the fireplace does not come on, call your fireplace technician.

28

Proflame 2 Remote Control
29

Note: When Smart Thermostat is activated, manual flame height adjustment is
disabled.
(Halogen lights only)
Note: This function is only
available in Room Thermostat or
Smart Thermostat Control Mode.
30

PILOT PORT
31

IPI Proflame 2 System Configuration: Modulating Controls Simplified Wiring Diagram
IPI Gas Valve 1005-P001SI for NG 1005-P002SI for LP

Battery Pack 1002-P12BH

IPI Pilot Assembly 1002-P033SI for NG 1002-P047SI for LP
TO PILOT PORT

Main Harness

1005-P924SI

APS

CUT APS LINE FOR POWERVENT CONFIGURATION ONLY
3/16 QC Female
3/16 QC Male
COUPER LE FIL APS POUR POWERVENT SEULEMENT

N 120VAC 60Hz 3A
Power Cord L 584-PWR-C

LIGHT/FAN ACCESSORIES AVAILABLE ON 1005-P325SI MODELS ONLY

ACCESSORIES HARNESS

Fan

584-X10

OPTIONAL EXTERNAL PAIRING BUTTON 584-X8

YELLOW

ON-BOARD REMOTE PAIRING BUTTON
Manufactured by: Kingsman Fireplaces Fabriqué par: 2340 Logan Avenue
Winnipeg, MB R2R 2V3
For use with all Kingsman manufactured IPI Proflame 2 models, for all types of gas noted on rating plate. Supply 120VAC 60Hz 3A, 6 volts battery backup.
Pour utilisation avec tous les modèles IPI Proflame 2 fabriqués par Kingsman, pour tous les types de gaz noté sur la plaque signalétique. Voltage d’alimentation: 120VAC 60Hz 3A et 6 volts pour le bloc-piles de secours.
This component should be installed by a qualified service agency. Cette componsante doit être installée par une entreprise de service qualifiée.

L 120VAC 60Hz 5A
N
OPTIONAL POWER VENT WIRING HARNESS 584-X12

Lights
TO APS
TO APS Part #1005-P2SCH

IPI Electronic Ignition System

Overview
The IPI system is an advanced burner controller that provides you with the option of having either a StandingPilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.

UHS Box Cover
Backup Battery Pack
Remote Receiver Module
CPI / IPI Switch

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdictions Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.
Components The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

IPI Module Fan Control Module
AC Adapter Plug In

IPI System Cover: Is essential in keeping the components at
their proper operating temperatures. DO NOT OPERATE THE APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable.

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter.

Standing Pilot Mode for Colder Climates (Below Freezing) For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.
NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

32

Proflame 1 -Remote Control Operation-

The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and

Smart *thermostatic control of the appliance.

In the U.S.A. thermostats are not permitted for Vented

Decorative Gas Fireplaces (ANSI Z21.50).

Transmitter

Remote Receiver

Transmitter The Transmitter is powered by 3 AAA type batteries. A Mode Key is provided to Index between the features and a thermostat Key is used to turn on/off or index through thermostat functions
Remote Receiver The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote (Remote control) or Off.
Initializing the System for the first time Install 4 AA batteries into the receiver battery bay. Install 3 AAA type batteries in the Transmitter battery bay. Place the 3 position slider switch in the “Remote” position. Insert the end of a paper clip into the hole marked “PRG” on the Receiver front cover. The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted. The system is now initialized.
Temperature indication Display With the system in the “OFF” position, press the *thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.
Turn the Appliance On or Off Press the ON/OFF Key on the Transmitter
Remote Flame Control The Proflame GTM has six (6) flame levels. Pressing the Down Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position.

Room thermostat ( Transmitter Operation) The Remote Control can operate as a room thermostat. To activate this function, press the thermostat Key. The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed. To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.
Smart thermostat (Transmitter Operation) The Smart thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the *thermostat Key until the word “SMART” appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed.
Key Lock Function This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time.
Low Battery Detection Transmitter – When the Transmitter batteries are low, a Battery Icon will appear on the LCD display of the Transmitter. Receiver – When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the “beep” will be emitted from the Receiver when the ON/OFF Key is pressed (See Initializing the System for the first time).
Manual Bypass Of The Remote System If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the “On” position.
Wall Mount Option
10ft. Extension Harness (Part No. 1001-P904SI) required.
The Remote Receiver can be mounted on a vertical wall stud using the DCHS as a mounting bracket.
Ensure that the face is protruding 1/2″ so that the face plate will be flush on the face of the wall.
Drywall cutout size is 2″ wide by 4-1/8″ tall. Must be installed within 10ft of valve assembly (6ft
recommended).
33

Proflame 1

-IPI System Parts List-

PART NO. 1. 1006-P002SI 2. 1006-P003SI 3. 1002-P302SI 4. 1002-P047SI 5. 1002-P033SI 6. 1002-P850SI 7. 1002-P12BH 8. 1001-P280SI
9. 1001-P166SI

DESCRIPTION Valve IPI Hi/Lo NG Valve IPI Hi/Lo LP IPI Ignition Board Pilot Assembly-LP -24″ Wire Pilot Assembly-NG -24″ Wire AC Wall Adapter Battery Pack TC – Tubing W/Fittings 1/8 2.182.280
TC – Orifice Pilot NG 977.166 #62 (IPI)

10. 1001-P168SI TC – Orifice Pilot LP 977.168 #35 (IPI)

11. 1002-P012SI 12. 1002-P013SI 13. 1002-P014SI 14. 1002-P016SI 15. 1002-P017SI
16. 1002-P119SI
17. 1002-P903SI
18. 1002-P910SI

IPI Stepper Kit – LP 907.012
IPI Stepper Kit – NG 907.013 IPI Reg Kit – LP Hi-Lo 907.014
IPI Reg Kit – NG Hi-Lo 907.016 TC – Electrode Cable & Sparker IPI 915.017 24″
TC – Electrode Cable & Sparker IPI 35″ (Infinite, ZCVRB47, VRB46) TC – Electrode Flame Sense IPI 007.253/915.903 24″
TC – Electrode Flame Sense 35″ (Infinite, ZCVRB47, VRB46)

Proflame Transmitter 1001-P023SI

NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer.
4&5 8

1&2

3

Proflame Receiver

6

1001-P221SI

7

34

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities. 35

Proflame 1- Configuration #2: Remote ON/OFF and Manual HI/LO Capabilities
OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown.
SCHEMATIC

PICTURE

1001-P221SI

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

36

Operating the Receiver Without Batteries for GT / EGT / GTM / EGTM Remote Controls
-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.
IPI System EGTM
Receiver Module 0.584.523/521/221 1001-P221SI
Millivolt System GTM
Receiver Module 0.584.523/521/221 1001-P221SI
37

Proflame 1- Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities

Refer to the fan installation/removal section for fan installation.

SCHEMATIC

NOTE: This Configuration is not available on all models of fireplace. Check with your dealer.

PICTURE

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.
38

Vent Terminal Clearances
NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.

Clearances are to the edge of the terminal plate. Add 6-3/4″ to clearances to arrive at centerline. Local codes or regulations may
require different clearances.

N

Canadian installations1

US installations2

A Clearance above grade, veranda, porch, deck, or balcony

12 in (30 cm)

12 in (30 cm)

B Clearance to window or door that may be opened

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances

10,000 Btu/h (3
kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW)

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h
(3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

C Clearance to permanently closed window

12 inches (30cm) recommended to prevent condensation on window

D Vertical clearance to ventilated soffit 18 inches (46cm) located above the terminal within a

horizontal distance of 2 feet (61 cm)

from the center line of the terminal

12 inches (30cm). 9 inches (23cm) for appliances 50,000 Btu’s and lower 18 inches (46cm)

E Clearance to unventilated soffit

12 inches (30cm)

12 inches (30cm)

F Clearance to outside corner

3″ *

3″ *

G Clearance to inside corner

3″ *

3″ *

H Clearance to each side of center line 3 ft (91 cm) within a height 15 ft (4.5 m) above the 3 ft (91 cm) within a height 15 ft (4.5 m) above

extended above meter/regulator

meter/regulator assembly

the meter/regulator assembly

assembly

I Clearance to service regulator vent outlet

3 ft (91 cm)

3 ft (91 cm)*

J Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances

10,000 Btu/h (3
kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW)

6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h
(3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

K Clearance to a mechanical air supply 6 ft (1.83 m) inlet

3 ft (91 cm) above if within 10 ft (3 m) horizontally

L Clearance above paved sidewalk or 7 ft (2.13 m) paved driveway located on public property

*(Notes: 2)

M Clearance under veranda, porch deck, or balcony

12 in (30 cm)

12 in (30 cm) *

N Where a vent termination may cause **(Notes: 1) hazardous frost or ice accumulations on adjacent property surfaces

*(Notes: 2)

O Clearance above highest point of exit 18 in (45cm) on roof

18 in (45cm)

P Clearance to perpendicular or adjacent 24 in (60cm) wall

24 in (60cm)

Notes:

It is imperative that the vent termination be located observing the

1. In accordance with the current CSA B149.1, Natural Gas and Propane Installation minimum clearances as shown. There must not be any obstruction

Code.

such as bushes, garden sheds, fences, decks or utility buildings within

2. In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. 24″ from the front of the termination plate.

• Clearance in accordance with local installation codes and the requirements of the Do not locate termination where excessive snow or ice build-up may

gas supplier.

occur. Be sure to check vent termination area after snow falls and clear

** A vent shall not terminate directly above a paved sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Note: This does not apply to non-condensing appliances (Province of Ontario ONLY).

to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding

Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of Shield be installed, Part Number ZDVSSLR.

two sides beneath the floor.

39

General Vent Installation Information

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with M & G-Duravent Direct Vent system (DirectVent Pro), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
Rigid or Hard Pipe When using M & G Duravent, Ameri-Vent pipe, BDM Pro Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hard pipe adapter must be used (part # ZDVDFA for fire- places and part # ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by M & G Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and M & G Duravent venting.
Flex Pipe Venting Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g., 4ft. to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination. Place the spring spaces provided approximately every two feet to stabilize 4″ flex in the center of 7″ flex. When forming bends place spring in bend or before and after. (See Fig. 1). Horizontal runs require support metal straps every 2 feet. In

offset installation support straps should be used to stabilize pipe. Expand 4″ and 7″ flex pipe to the point that the 7″ protrudes approximately 2 to 3 inches past outer wall and the 4″ flex protrudes approximately 2 to 3 inches past the 7″ flex. (See Fig. 1). Attach the 4″ pipe to the termination first and secure with sealant and screws then attach the 7″ flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing. Use Hi Temp Sealant Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.
Preventing Moisture Problems Insulate wall thimbles and support boxes for vertical attic terminations with non-combustible mineral wool Insulation (Roxul, Rockwool, Thermafiber UltraBatt, etc.). Attach and seal the outer perimeter of the wall thimble or support box to the existing vapor barrier
NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual. Use Mill Pac Sealant.
NOTE: These actions are essential for proper resealing or reinstallation of the vent-air intake system.

WARNING: DO NOT mix parts from different systems unless stated in the manual.
REMEMBER THAT A 1/4″ VERTICAL RISE IS REQUIRED FOR EVERY 12″ OF HORIZONTAL RUN.

40

FDV200S

Venting Routes and Components

Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be adhered to.
See venting chart for total horizontal and vertical runs.
For every 90° elbow after the first 90° elbow the horizontal run must be reduced by 36″.
For every 45° elbow after the first 90° elbow the horizontal run must be reduced by 18″.
This does not apply if the 45° elbows are installed on the vertical part of the vent system. 45° elbows can be installed in either the horizontal or vertical runs.

2 Feet

20 Feet

4-1/2 Feet
3″

7 Feet

Support Straps every 3 Feet

40 Feet Max

The minimum allowable configuration is 4-1/2 feet vertical with unit 4″ from wall.

The maximum horizontal vent run with one 90° The maximum vertical rise is 40 feet. elbow attached is 20 feet with 7 feet vertical.

Minimum clearances on venting (4″ to top of elbow), (2-1/2″ from top of horizontal pipes), (1″ on all other existing pipes).
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance. Draft Relief Openings must not be covered or blocked.
IMPORTANT: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4″ vertical rise is required for every 12″ horizontal run.

41

FDV200S

Venting Routes and Components (Continued)

The following table shows the relationship between vertical and horizontal vent lengths and will help you to determine the correct vent lengths for optimum stove performance.
How to use the Vent Table: 1. Determine the height of the system and the number of elbows required. 2. Use the Venting Chart to determine the maximum horizontal distance allowed.

Note: For each 45° elbow installed in the horizontal run, the length of the horizontal run must be reduced by 18″ (45 cm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.
Note: For each additional 90° elbow installed in the horizontal run, the length must be reduced by 36″ (90 cm). Maximum number of 90° elbows are three per installation.
42

FDV200S
Wall Thimble Decorative Cover

Horizontal Vent Installation
Silicone and Screw or Clamp

Silicone and Screw or Clamp

Trim

Ring

Caulk

(Both Sides)

2-1/2″ Top of Horizontal Vent 4″ Top of 90° Elbow

1″ Minimum

May be installed in joist area

All other existing pipes 1″ clearance. Support Straps required to maintain rise and prevent sagging.

FIGURE 1

FIGURE 2

1. Use the Venting Table to determine the

minimum distance from the bottom of fireplace to

WARNING: A HORIZONTAL VENT CERTIFIED

center of vent. Cut a hole through the wall allowing for an 11″ x 11″ (inside diameter) in

GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.

combustible walls for wall thimble or an 8″

diameter hole in a non-combustible wall (See Figure 3).
2. For the clearance to combustible above a 90 degree bend see Clearance to Combustibles

11″ x 11″ Framing for Combustible wall.

88″”DIRA ound Hole through NonCombustible wall.

section.

3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation

54″ MINIMUM

4. To install wall thimble center over 11″ x 11″

(inch) framing from both sides of wall and

THROUGH COMBUSTIBLE WALL

THROUGH NON-COMBUSTIBLE WALL

secure. Route flex vent pipe through wall

thimble. 5. Before joining pipes, apply a bead of high

FIGURE 3

temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4″) flue pipe to the vent termination with sealant,

and secure with the four screws provided. At this time make sure the spacer springs are attached to the (4″) flex pipe as

required. Then attach the seven inch (7″) pipe by the same method.

6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.

7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4″) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (4″) flex pipe as required. Then attach the seven inch (7″) pipe by the same method.

8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.

9. Support vertical pipes to maintain a minimum of 1″ or greater clearance to combustibles with metal strapping bands.

If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.
43

Z47ST24 / Z47ST36

Horizontal Snorkel Terminations

Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building:
Z47ST24 (24″ Tall, 14-1/2″ Center to Center) Z47ST36 (36″ Tall, 26-1/2″ Center to Center)
Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes. Leave 2″ clearance below snorkel to prevent water from entering the Snorkel Termination. Do not enclose the Snorkel within a wall or other type of enclosure and do not back fill. Ensure that grade level slopes away from the building. Follow all local codes.

Maintain All Clearances, including proper rise and run.

Ensure adequate drainage. -FOLLOW ALL LOCAL CODES-
A safety cage (Z57STSC) is also available. Place safety cage over snorkel and mount with [4] DT screws (supplied with safety cage).
44

VERTICAL VENTING OVER 15 FEET
The Air Intake Plate must be adjusted down to the lowest position when venting over 15 ft. vertical.
15′ OR OVER VERTICAL VENTING AIR INTAKE PLATE ADJUSTMENT

NOTE: Unit comes preset for vertical venting under 15 feet. Follow these instructions when venting exceeds 15 feet vertical. 1. Locate the 3 x 1/4″ hex screws and, using a nut driver, loosen the screws 1 turn. 2. Lower the Air Adjustment Plate as shown in the diagram. (Full Down Position) 3. Tighten the 3 x 1/4″ hex screws.

20

45

FDV200S

Vertical Vent Installation

Attic Insulation Shield

Framing Detail

Fire Stop

Using Flex Bends Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support. When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination. Attach 7″ rigid pipe to 7″ termination with sealant and screw with 4 sheet metal screws. Vertical termination clearance is 18″ [45.7cm] above the roof, measured from highest point of exit on the roof line. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.
Roof Flashing Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.
NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.
Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic. The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

FDVVT40

-RestrictorRemove for Runs
Under 15 Feet
46

FDV200S

Vertical Vent Installation

Clearance to perpendicular wall 24 inches FDVVSK: Vertical Vent Starter Kit

12″ Rule Level

(60 cm). (Recommended to prevent re- Starter Kit contains: Attic Insulation Shield, Decorative Ceiling Trim Ring,

circulation of exhaust products. For additional requirements check local codes.)

Black Band, brass Band, Roof Support, Spacer Springs (6), Mill Pac.

3″

Roof

24″ Min

FDVVT40 Termination

This would be a 3/12 Pitch

18″ Min

ZDV7SC Storm Collar

Clearance above highest point of exit on roof 18 inches (45cm). Adjustable Clamp
2 self-tapping screws

ZDVRS Roof Support ZDVAAF (Flashing 1/12 to 7/12) c/w Storm Collar ZDVAF2 (Flashing 8/12 to 12/12) c/w Storm Collar ZDVAF3 (Flashing Flat) c/w Storm Collar
ZDV48GP Pipe Galvanized (Always needed, used in roof support and to support pipe / termination)
ZDVAIS Attic Insulation Shield (required when passing through attic space)

3 self-tapping screws to secure rigid pipe and termination
Rigid Pipe

FDV48P (7″ Diameter x 48″) Black Pipe FDV36P (7″ Diameter x 36″) Black Pipe FDV24P (7″ Diameter x 24″) Black Pipe FDV12P (7″ Diameter x 12″) Black Pipe

ZDV4FP8 Flex Pipe 4″ Diameter (4′ unexpanded to 8′ expanded) ZDV4FP20 Flex Pipe 4″ Diameter (10′ unexpanded to 20′ expanded)

Roof Support

ZDVFS Firestop Spacer (required when passing through floors and ceilings)

ZDVVOS Offset Support Strapping (needed to support pipe when bending)
FDVE45 (7″ diameter x 45°) Black Elbow FDVE90 (7″ diameter x 90°) Black Elbow

An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney.
When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and

ZDV4SS Spring 4″ Standoff Spacer (Used for spacing off 4″ flex from 7″ black pipe)
NOTE: You may be required to connect 2 lengths of flex pipe together to achieve the desired length. The parts are listed below: ZDV4FC Flex Connector 4″ diameter (needed to join 4″ flex together) and (4) screws.

nail in place using 1″ spiral nails. A firestop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a firestop is not required.

One pair (two) 45° elbows may be used to provide an offset in order to avoid cutting of joists and to clear other obstructions.

When using 45° elbows, an elbow support is required directly above the highest elbow.

When installing a bend in a joist area a minimum of 2″ clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1″ clearance to combustibles must be maintained. If running horizontally through an area, a 1″ clearance to the top of the horizontal pipe must be maintained.

Maximum vertical height of system should not exceed 45 feet.

Spacer springs to be installed on 4″ flex pipe every 3 ft. on vertical runs. On 45° elbows or 90° elbows a spacer spring is needed on the start of the bend and on the end of bend.

Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10°C [14°F], we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the Termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

47

FDV200S

Parts List

Listed for USA/Canada as a Vented Gas Fireplace Heater, Dual Burner, Ceramic Glass, Glowing Embers, 4/7″ Flue 28,500 BTU NG, 26,000 BTU Propane

Fireplace Part Numbers

FDV200SN

Free Standing Direct Vent Stove, Millivolt – Natural Gas

FDV200SNE

Free Standing Direct Vent Stove, Proflame 1 IPI – Natural Gas

FDV200SNE2

Free Standing Direct Vent Stove, Remote Control, Proflame 2 IPI Natural Gas

FDV200SLP

Free Standing Direct Vent Stove, Millivolt – Propane

FDV200SLPE Free Standing Direct Vent Stove, Proflame 1 IPI – Propane

FDV200SLPE2 Free Standing Direct Vent Stove, Remote Control, Proflame 2 IPI Propane

LOG SET: (REQUIRED FOR EACH UNIT) LOGC200 Log Set – Cast Split Oak with Embers

REMOTE CONTROL – MILLIVOLT

GFRC

Remote Control Millivolt / IPI ­ On/Off

GTRC

Remote Control Millivolt – Thermostat

GTMRCN Remote Control Millivolt ­ Thermostat/Modulating – NG

GTMRCP Remote Control Millivolt ­ Thermostat/Modulating – LP

ACCESSORIES

F7DBC

Decorative Black Collar 7″

F45FK

Fan Kit w/Variable Speed Control

(Temperature Sensing)

F45FK2

Fan Kit ­ Proflame 2 Units

FDV200RL Refractory Liner

Z2MT

Thermostat Millivolt Wall Mount

Z80PT

Thermostat Programmable Digital

Millivolt Wall Mount (1F80-40)

F7DTP

Decorative Black Wall Trim Plate

OFP42SA Spark Assist

F200CSS Safety Screen Replacement

VALVE SYSTEM PARTS / MILLIVOLT

1000-P136WR Generator / Thermopile

1001-P069SI Electrode Sparker 915.069 TC SIT

1001-P216SI Thermocouple 290.216 TC SIT

1001-P165SI Orifice Pilot NG 977.165 TC SIT

1001-P167SI Orifice Pilot LP 977.167 TC SIT

1001-P280SI Tubing 24″

1001-P633SI Valve Nova LP Hi/Lo 0820651

1001-P634SI Valve Nova NG Hi/Lo 0820652

1001-P713SI Pilot Burner LP 199.713 TC SIT

1001-P714SI Pilot Burner NG 199.714 TC SIT

1000-214

Piezo-Igniter 1244-17 Mark21

1001-P144SI

Nut- Electrode Universal Bushing 974 144

IPI PROFLAME 1 ­ COMPONENT PARTS

1006-P002SI

Valve IPI Proflame PF1 886.002 NG – HI/LO

1006-P003SI

Valve IPI Proflame PF1 886.003 LP HI/LO

1002-P322SI IPI Module PF1 – 584.322

1002-P850SI IPI Power Adapter IPI – 584.850 AC

1002-P905SI

IPI Wire Harness for EGT Remotes 584.905

1002-P912SI

IPI Wire Harness for Module 584.912

IPI PROFLAME 2 ­ COMPONENT PARTS

1005-P001SI Valve IPI Proflame PF2 885.001 NG Stepper

1005-P002SI Valve IPI Proflame PF2 885.002 LP Stepper

1005-P325SI Module IPI – Proflame 2 – 584.325

1005-P924SI Harness PF2 – 584.924

1005-P042SI Transmitter – PF2 – Black 584.042

584-PWR-C Wire Harness PF2

584-X4P

Terminal Block

584-X10

Wire Harness PF2

584-ACC01-C Wire Harness PF2 – Fan/Light

584-X8-B

Wire Harness PF2 – Optional Reset Harness

IPI PROFLAME 1 AND PROFLAME 2 COMMON COMPONENTS 1002-P033SI TC – Pilot Burner IPI (Assembled) NG
199.033 1002-P047SI TC – Pilot Burner IPI (Assembled) LP
199.047 1001-P166SI TC – Orifice Pilot NG 977.166
1001-P168SI TC – Orifice Pilot LP 977.168
1001-P280SI TC – Tubing c/w Fittings 1/8 2.182.280
1002-P012SI IPI Stepper Kit – LP 907.012
1002-P013SI IPI Stepper Kit – NG 907.013
1002-P014SI IPI Regulator Kit – LP HI-LO 907.014 1002-P016SI IPI Regulator Kit – NG HI-LO 907.016
1002-P017SI TC – Electrode Cable & Sparker IPI 915.017 24″
1002-P119SI TC – Electrode Cable & Sparker IPI (Infinite) 35″
1002-P12BH IPI Battery Housing 12BH347-GR
1002-P903SI TC – Electrode Flame Sense IPI 007.253/915.903 24″
1002-P910SI TC – Electrode Flame Sense IPI (Infinite) 35″
1002-P089SI Spark Electrode (Long)

48

1002-P113SI Electrode Flame Sensor (Long)

CONVERSION KIT

200DV-CKLP

Conversion Kit – Millivolt – To Propane ­ FDV200SLP

200DV-CKNG Conversion Kit – Millivolt – To Natural Gas – FDV200SN

200DV-CKLPI Conversion Kit – Proflame 1 – To Propane ­ FDV200SLPE

200DV-CKNGI Conversion Kit – Proflame 1 – To Natural Gas ­ FDV200SNE

200DV-CKLP2 Conversion Kit – Proflame 2 – To Propane ­ FDV200SLPE2

200DV-CKNG2 Conversion Kit – Proflame 2 – To Natural Gas ­ FDV200SNE2

REPLACEMENT BURNER ASSEMBLY

200S-BLPSI

Burner Assembly- Propane c/w Valve System – Millivolt

200S-BNGSI

Burner Assembly- Natural Gas c/w Valve System – Millivolt

200S-BLPSIE

Burner Assembly- Propane c/w Valve System ­ Proflame 1

200S-BNGSIE

Burner Assembly- Natural Gas c/w Valve System ­ Proflame 1

200S-BLPSI2

Burner Assembly- Propane c/w Valve System ­ Proflame 2

200S-BNGSI2

Burner Assembly- Natural Gas c/w Valve System ­ Proflame 2

MISCELLANEOUS PARTS 1000-150GE Silicone GE Red IS806 #736 1000-150MP Hi-Temp Millpac Sealant 840099 1000-214 Piezo-Igniter 1244-17 MARK 21 1000-215 Pal Nut (18MMXI.5MM)BLK (1364.03) 1000-216 On/Off Switch 1000-255 Orifice Brass – (State Size) 2000-080 Thermodisc 2450 (For Blower) – Millivolt 1000-306 Thermalcord – Adhesive Back for Door
Frame 1000-085 Control Variable Speed KBWC-13BV –
Millivolt FP15GC Stainless Steel Gas Connector 6000-130 Relief Felt 200-310 Ceramic Glass Front c/w Thermalcord 350-EMBER Embers 350- P217SI Knob Extension 1-1/2″ ­ ON/OFF –
Millivolt 350-P218SI Knob Extension 1-1/2″ HI/LO – Millivolt

KINGSMAN FIREPLACE VENTING
FDVHSK Horizontal Vent Starter Kit – (Direct Vent Stoves) Starter Kit Contains:
Horizontal Vent Termination, Zero Clearance Wall Sleeve, Black Wall Trim Ring, 7″ Dia. Black Pipe 24″ Length, 7″ Dia. Black Pipe 48″Length 7″ – 90 Degree

Black Elbow, 4″ Flex 48″ Unexpanded (96″ Expanded) 7″ Black Bands(3), Mill Pac.

FDVVSK Vertical Vent Starter Kit – (Direct Vent Stoves) Starter Kit Contains:

Attic Insulation Shield, Fire Stop, Ceiling Trim Plate, Black Trim Ring (2), Roof Support, Spacer Springs(6), Mill Pac

Z47VT

Vertical Vent Termination

FDVVT40 Vertical Vent Termination Converts from 15′ -40′ to 15′ and under

FDVHT Horizontal Vent Termination

FDVHSCU Safety Cage for Horizontal Termination

FDVHSQ Horizontal Square Termination

Z47ST24 Horizontal Snorkel Termination

(24″ Tall, 14-1/2″ Center to Center)

Z47ST36 Horizontal Snorkel Termination

(36″ Tall, 26-1/2″ Center to Center)

Z57STSC Safety Cage for Horizontal Snorkel Termination

FDV48P Black Pipe (7″ Diameter x 48″)

FDV36P Black Pipe (7″ Diameter x 36″)

FDV24P Black Pipe (7″ Diameter x 24″)

FDV12P Black Pipe (7″ Diameter x 12″)

FDVE90 Black Elbow (7″ Diameter x 90 Degree)

FDVE45 Black Elbow (7″ Diameter x 45 Degree)

ZDVDKA Dura-Vent Stove Adapter ( for Direct Vent Stoves)

ZDVAIS Attic Insulation Shield

ZDVAIS24 Attic Insulation Shield 24″

ZDVVOS Offset Support

ZDVFS Firestop Spacer

ZDVRS Roof Support

ZDVSS Siding Shield

ZDVWT Wall Thimble (Horizontal Venting)

ZDV4FP8 Flex Pipe 4″ Diameter (4′ Unexpanded to 8′ Expanded)

ZDV4FP20 Flex Pipe 4″ Diameter (10′ Unexpanded to 20′ Expanded)

ZDV4FC Flex Connector 4″ Diameter

ZDV4SS Spring 4″ Standoff Spacer

ZDVAAF Flashing 7″ c/w Storm Collar (1/12 to7/12)

ZDVAF2 Flashing 7″ c/w Storm Collar (8/12 to 12/12)

ZDVAF3 Flashing 7″ c/w Storm Collar Flat

ZDV7SC Z47GP36
Z47GP48

Storm Collar 7 Inch
Galvanized Pipe 4/7″ x 36″ (Vertical Installations)
Galvanized Pipe 4/7 x 48″ (Vertical Installations)

49

-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. Do not clean when the glass is hot. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS. CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps. It is imperative that the vent termination be located observing the minimum clearances as shown in manual. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24″
from the front of the termination plate. Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. Venting terminal shall not be recessed into a wall or siding.
50

This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.
BASIC ONE YEAR WARRANTY
During the first year after installation of the appliance, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer. (Excluded Components: Accent Light Bulbs, Gasketing and Paint)
LIMITED LIFETIME WARRANTY
The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.
GENERAL TERMS
In lieu of providing a replacement part, we may, at our option, provide the distributor’s component purchase price from us or a credit equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.
In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.
We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit’s components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.
In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor’s efforts.
Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No.

Serial No.

Date installed

Dealer or Contractor Name: *To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.
The Ultimate in Design, Engineering & Quality

51

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