Jeep 2531801 Junior Pedal Go-kart User Manual

June 9, 2024
Jeep

Jeep logo1 Junior Pedal Go-kart
User manual
Jeep 2531801 Junior Pedal Go-kart - fig 1

2531801 Junior Pedal Go-kart

WARNINGS
Adult assembly required Choking hazard – Small parts Not suitable for children under three years

Jeep 2531801 Junior Pedal Go-kart - fig 2Jeep
2531801 Junior Pedal Go-kart - fig 3Jeep
2531801 Junior Pedal Go-kart - fig 4Jeep
2531801 Junior Pedal Go-kart - fig 5

Introduction

Congratulations on your purchase of a BERG go-kart.
BERG strives to design and produce robust and safe products. Your choice for a BERG product means you have chosen a product that will give years of pleasure. Because of the continuous development of our products we retain the right to change product specifications without giving any notice.
Read the manual carefully for the required safety and maintenance instructions.
The BERG product has a long life span, but will need some maintenance from time to time. You will find the instructions for maintenance in this User’s Manual. People who keep this in mind are guaranteed of a hardwearing toy that will last for many years.
Visit our homepage at www.bergtoys.com to find out more about BERG and see our products and accessories. You are warmly invited to send an e-mail to BERG, with your suggestions for improvement and other experiences. You can send these to info@bergtoys.com.

Warnings

  • Adult supervision required
  • This product may not be used on public roads.
  • Do not turn sharp when driving with high speed. The go-kart can tip!
  • Be aware of loose hanging pieces of clothing such as scarves and shoelaces. These can become entangled in moving parts, which can lead to accidents.
  • Never ride if you are under the influence of alcohol, drugs or midicines that can negatively affect your reaction time or powers of observation

User guidelines

BERG or the dealer cannot be held responsible for improper use of this product. Read these guidelines before use to properly and safely use this product. BERG cannot be held responsible for any omissions in this manual.
2.1 Safety
Children (under 12) may only use the product under the guidance of an adult. Always pay attention to the highest possible safety measures. If you have questions or are not sure of something, then visit your local dealer or contact BERG.
2.2 User instructions
Only use your BERG product as instructed below. Any unauthorized use could result in sderious injuries to the user and/or the product.

2.2.1 Before Use

  • Adjust the seat and steering wheel to the correct position, according to the size of the user.
  • Make sure the steering, brakes and tires are functioning correctly and the bolts and nuts are fixed.
  • Protective covers, which have been removed for maintenance purposes, should always be put back in the original state before use.
  • Check if the tire pressures meet the safety norms as shown on the tire (28 psi/1,9 bar). The function of the brake and the steering depend on these being correct.
  • The adult is responsible for instructing the child how to operate this product.

2.2.2 During use

  • The toy should be used with caution since skill is required to avoid falls or collisions causing injury to the user or third parties.
  • Ride at a suitable speed where you have control.
  • Going downhill considerably increases your speed and accidents can occur. The braking distance will also be longer! It is not allowed to use this product on hills or slopes (up and downhill), there is a risk the product can tip over.
  • Wearing protective gear is not mandatory but in the interest of safety it is advised.
  • When parking, make sure that the go-kart cannot drive away, by turning the steering to the right or left steering position.
  • Do not place any unnecessary object on or against the steering wheel/bar. Make sure that the steering wheel/bar always functions properly.

2.2.3 Trailer
If a trailer is connected to the go-kart, you must remember that the braking distance will be longer.
The trailers from BERG may not be hooked on the go-kart while standing on steep slopes. No people are allowed in the trailer. For the maximum load weight for the trailer please refer to the trailer User’s Guide.

2.2.4 Brakes
The go-kart is equipped with a special hub. With this hub it is possible while riding forwards to pedal backwards so that the braking function in the rear wheel comes into action. While doing so, the brake function is being operated. Besides that it is also possible to ride backwards.

2.3 Restrictions for use

  • Always brake using the back pedal brake.
  • Do not ride backwards at great speeds. Doing this could make you lose control.
  • Collisions or other stunts increase the chance of injury to both the user and the product and are not allowed.
  • Avoid contact with moving parts while riding the product.
  • Do not get on or off the product while it is moving
  • Do not overload the product. Maximum user weight is 50 kg.
  • Never ride in the dark without lights
  • Only original BERG accessories may be used. BERG has a range of accessories with which you can adapt the go-kart entirely to your own wishes. You can find all the accessories at www.bergtoys.com.

Maintenance

Some maintenance is necessary in order to use the BERG product and have fun with it for a long time.
This chapter describes how, how often, and which maintenance must be carried out.
3.1 Maintenance scheme

Daily Monthly Half yearly Yearly

Wheels / tires
Check for  wear.
Check the tire pressure and if necessary increase the pressure.| Frame
Clean and check all nuts and bolts
Check the frame for any cracks and fractures
Driving mechanism
Check chain for correct tension
Chain greasing
Steering
Check all nuts and bolts Lubricate the moving parts
Clean and oil the chains| Driving mechanism
Check for correct functioning of bearings, chain, hub, sprockets and axles| Plastic parts
Clean the plastic parts and check damage

3.2 Maintenance activities
3.2.1 Frame
The frame is powder-coated or black zinc plated. To prevent any rust forming it is important to regularly clean the frame. If you want to conserve the frame with grease, only use acid free substances. You can treat damaged areas with paint.
Check the bolts and nuts for rust and replace them to prevent them from breaking which can cause injuries.
3.2.2 Wheels/tires
Regularly check the rims and tires for any damage (for example cuts, cracks and bulges). Attention: damaged rims and tires can lead to accidents! The tires must not come into contact with oil, grease or fuel.
The correct tire pressure is shown on the outside of the tire. If the tires are at the correct pressure the product will be light and easy to handle. If the pressure is too low, the tires will leak quicker and will suffer excessive wear and tear. If the tire pressure is too high, the tire can for example come loose from the rim, resulting in dangerous situations. Attention: remember that in bright sunlight and at high temperatures the tire pressure increases! The tires must not come into contact with oil, grease or fuel. Make sure that the valve caps are always fitted on the valves.

3.2.3 Steering
The steering equipment must be checked every month for the following:

  • Damage, rust, wear and tear.
  • All the nuts and bolts must be tightened.

3.2.4 Chain
The go-kart has a driving mechanism with two chains.
Make sure that the chains are sufficiently oiled so that they can travel freely .
If a chain is too tightly tensioned, the product will be more difficult to pedal and there is a big chance that wear and tear of the chain and sprocket, among other things, will occur faster. If a chain is not tight enough, the chain can easily come off the sprocket, or there is a chance of damage to the chain housing.
When both chains must be tensioned, always begin with the rear/short chain.

To tension the rear chain:

  • Remove the protective hood.
  • Loosen the nuts of the hub.
  • Tension the chain by moving the hub forwards.
  •  Make sure that the hub remains exactly parallel to the rear axle.
  • Tighten the hub nuts again.
  • The chain has the correct tension if the middle can be pushed 6 millimeters downwards.

Jeep 2531801 Junior Pedal Go-kart - fig 7

Tensioning the front chain:

  • Loosen the bolts of the crank axle at the bottom of the frame.
  • Tension the chain by moving the crank axle forwards.
  • Tighten the bolts again. It must be possible to push the middle of the chain downwards by 1 centimeter. To check this you must remove the lower half of the chain housing.

Jeep 2531801 Junior Pedal Go-kart - fig 8

3.2.5 Plastic parts
The plastic parts must be checked regularly for damage a breakage.
In the case of breakage you must immediately replace the part concerned with an original part, in order to guarantee the safety of the user.
3.2.6 Crank adjustment
After using the new product for several days (intensive use) or for up to two weeks (normal use) after purchase, the mounting bolts with which the left and right cranks are mounted must be tightened again (see illustration below). Note that they must be ‘ hand tightened’, that is to say with a tightening moment of 30Nm at the maximum (it is a normal effect that after a short period of use, as a result of the force applied to the pedals, the crank assembly settles).
An effect when this isn’t done regularly, is that a certain amount of play can occur, which can lead to damage to the crank and the crank axle. This play can be taken up by tightening the bolts further.

Jeep 2531801 Junior Pedal Go-kart - fig 9

Warranty

4.1 Warranty regulations
The owner of the product can only claim a warranty by presenting the original bill of the purchase.
The warranty only applies to material and construction faults and with respect to this product or parts thereof. The warranty lapses if:

  • The product is incorrectly and/or carelessly used.
  • Use of the product is not in accordance with its purpose.
  • The product is not assembled and maintained in conformance with the user manual.
  • Technical repairs to the product are not carried out in a professional way.
  • Parts mounted afterwards do not meet technical specifications of the product involved or have not been mounted correctly.
  • Added parts or replaced parts are no official BERG spare parts or accessories.
  • Deficiencies arise as a result of climate influences, such as rust or normal weathering of the paint work.
  • The product has been used for rental purposes or in any other way made available to several unspecified persons.

Under no circumstances can BERG be held responsible for damage to the products (of parts thereof ) as a result of:

  • Incorrect adjustment/tightening of the steering, the steering mechanism, chain and tires.
  • Replacement of parts such as the chain and tires not being carried out in time.

During the warranty period, all material and construction faults assessed by BERG will be repaired or replaced at the discretion of BERG.
The owner of the product can only lay claim under this warranty by returning to the company where the product was bought. Besides the complaint, take the product serial number and original purchase receipt with you. You can find the serial number on the frame of the product.
If the claim under the warranty is refused, all costs incurred must be paid by the owner.
The warranty is not transferable to third parties

Jeep 2531801 Junior Pedal Go-kart - fig 10

Product registration
Would you like free supplementary guarantee?
Don’t forget to register your product online immediately!
Go to www.bergtoys.com/registration. This will ensure your 5-year (go-karts). 8-year or 1 3-year (trampolines) frame guarantee on your purchase.
For the conditions. please visit www.bergtoys-com/registration

www.bergtoys.com/registration

Jeep 2531801 Junior Pedal Go-kart - qrwww.youtube.com/bergtoys

Jeep® is a registered trademark of Chrysler Group LLC and is used under license by
© Chrysler Group LLC 2010

References

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