THERMON PN50834U Terminator ZP-PTD100-XP Temperature Sensor Connection Kit Instruction Manual

June 9, 2024
THERMON

THERMON PN50834U Terminator ZP-PTD100-XP Temperature Sensor Connection Kit

THERMON PN50834U Terminator ZP-PTD100-XP Temperature Sensor Connection
Kit

Terminator™ ZP-PTD100-XP

The following installation procedures are suggested guidelines for the installation of the Terminator ZP-PTD100-XP Kit. For translations other than English and local language translation provided here, please contact Thermon. The English language installation procedure shall govern.

Kit Contents

Kit Contents

Item Quantity Description
1 1 Expediter Assembly Support Cap with O-Ring Threaded Grommet Compressor

Grommet
2| 1| Junction Box Lid
3| 1| Junction Box Base with O-Ring
4| 1| Terminal Block with DIN Rail
5|  1| Junction Box Lid Cord 6 1 Nut
7|  2| Blind Plugs
8| 1-2| PTD-100 Temperature Sensor(s) (ordered separately)
9| 1| Sealing Washer

Dimensions

Dimensions

Warnings

  • Due to the risk of electrical shock, arcing and fire caused by product damage or improper usage, installation or maintenance, a ground-fault protection device is required.
  • Installation must comply with Thermon requirements (including form PN 50207U for Ex systems) and be installed in accordance with the regulations as per the norm EN IEC 60079-14 for hazardous areas (where applicable), or any other applicable national and local codes.
  • Component approvals and performance ratings are based on the use of Thermon specified parts only.
  • De-energize all power sources before opening enclosure.
  • Avoid electrostatic charge. Clean only with a damp cloth.
  • Keep ends of heating cable and kit components dry before and during installation.
  • Minimum bending radius of heating cable is 32 mm (except HPT is 57 mm and FP is 19 mm).
  • Individuals installing these products are responsible for complying with all applicable safety and health guidelines. Proper Personal Protective Equipment (PPE) should be utilized during installation. Contact Thermon if you have any additional questions.
  • Consult the manufacturer for dimensional information on the flameproof joints for repair.

Tools Required

Tools Required

Certifications/Approvals

Temperature Sensor

IP66 -48°C ≤ Ta ≤ +55°C
Ordinary & Hazardous Locations

IECEx FMG 10.0022X Ex db eb IIC T6…T4 Gb,
Ex tb IIIC T85°C…T135°C Db

II 2 GD Ex db eb IIC T6…T4 Gb,
Ex tb IIIC T85°C…T135°C Db FM 10ATEX0058X

INSTALLATION PROCEDURES

  1. Insert banding guide into expediter and snap into place.
    Installation Procedures

  2. Mount expediter to pipe using pipe band.
    Installation Procedures

  3. Tighten cap securely
    Installation Procedures

  4. Mount junction box base on expediter. Make sure to align slots to properly orient junction box base. Tighten nut with Terminator-LN-Tool. If mounting horizontally, threaded gland holes must face downward.
    Installation Procedures

  5. Place M20 sealing washer on temperature sensor gland connector. Route temperature sensor leads through M20 threaded entry. Screw gland connector into junction box.
    Installation Procedures

  6. Make sure temperature sensor body is fully inserted into gland connector. Tighten gland connector.
    Installation Procedures

  7. Install M20 blind plugs in remaining M20 threaded entries.
    Installation Procedures

  8. Install M25 power gland in M25 threaded entry. (Customer Supplied)
    Installation Procedures

  9. Install control wiring (user supplied, 6 mm2 max). 3 wire cable (for 1 sensor) or 6 wire cable (for 2 sensors) with braided earth shield is recommended.
    Installation Procedures

  10. Install quick mount terminal blocks and tighten screws (if necessary
    Installation Procedures

  11. Complete system wiring. Terminal set screws shall be tightened to a torque value of 1.4 Nm (12.4 lb-in). See page 5 for wiring details.
    Installation Procedures

  12. Install junction box lid and twist hand tight. Insert screwdriver into ratchet slots located on side of junction box base.
    Installation Procedures

  13. Use screwdriver to ratchet on junction box lid. Lid will rotate 30 degrees.
    Installation Procedures

  14. Lid latch mechanism fully engaged. To remove lid, repeat steps 12 and 13 but in the opposite direction.
    Installation Procedures

  15. Mount the temperature sensor securely to the pipe using pipe band. Make sure the entire length of the sensor is in intimate contact with the pipe. The sensor should be placed at least 90° around the circumference from the heating cable.
    Installation Procedures

  16. Seal temperature sensor penetration through insulation cladding. For ambient sensing applications, the mounting location should be representative of the coldest region, and the sensing element should not be exposed to direct sunlight or any additional heat source.
    Installation Procedures

Wiring Details

A1. Control Wire Connection (1 Sensor)
A = White, B = Red, C = Green / Yellow

Wiring Details
A2. Control Wire Connection (2 Sensors)
A = White, B = Red, C = Green / Yellow

Wiring Details

In order to avoid EMI issues with a temperature controller, the shield of the control wire shall be connected to the instrumentation earth only. Do not connect the control wire shield in the junction box.

CUSTOMER SUPPORT

European Headquarters: Boezemweg 25 • PO Box 205 • 2640 AE Pijnacker • The Netherlands • Phone: +31 (0) 15-36 15 370
Corporate Headquarters: 100 Thermon Dr • PO Box 609 San Marcos, TX 78667-0609 • Phone: 512-396-5801 • 1-800-820-4328
For the Thermon office nearest you visit us at . . . www.thermon.com

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References

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