Fuji Electric P642 Series Intelligent Power Module User Manual

Fuji Electric P642 Series Intelligent Power Module

Fuji Small IPM (Intelligent Power Module)
P642 Series
6MBP XT065-50
Chapter 6 Mounting Guidelines and Thermal Design

Application

Soldering to PCB
Soldering

1. The lPM temperature during soldering might exceed the absolute maximum rating of the IPM. To prevent damage to the lPM and to ensure reliability, please do not use exceed the following soldering temperature.
   Table 6-1 Soldering temperature and immersion timeMethod| Soldering temperature and time
   ---|---
   Dip soldering| 260±5oC，10±1sec
2. A stopper Is provided on the terminal to prevent the immersion depth of the terminal from coming too close to the product body. Use this stopper to secure the required distance from the printed Gircuit board and prevent the product body Trom being immersed in the solder bath duing Tow soldering
3. Its not recommended to reuse the product after it is removed from the printed circuit board because there is a possibility that the removed product was subjected to thermal or mechanical damage during the removal process.

Mounting to Heat Sink

Mounting procedure and precautions
When mounting the IPM to a heat sink, please refer to the following recommended tightening sequence. Uneven tightening due to excessive torque might lead to destruction or degradation of the chip.

Note
Set the temporary tightening torque to about 30% of the maximum torque rating
Fig.6-1 Recommended screw tightening sequence

Fig. 6-2 shows the measurement position of the heat sink flatness

• The flatness of the heat sink should be 0um/100mm to +100um/100mm, and the surface roughness (Rz) should be less than 10um.
• If the heat sink has a concave surface, a gap occurs between the heat sink and the IPM, leading to reduced cooling efficiency.
• If the flatness is +100um or more, the aluminum base of the IPM may be deformed and cracks could OcCur in the internal insulating substrate.
• It is recommended to apply thermal grease using a stencil mask to obtain the heat dissipation effect. The stencil mask is described in the mounting instructions (MT6M16534).

Spacer Position

When fixing the IPM using a resin spacer or metal spacer between the PCB and the lPM, such as during soldering, it is recommended to support the IPM at the shaded area as shown in Fig. 6-3.

Cooler (Heat Sink) Selection

• Please design the cooling body (heat sink) so that the IGBT virtual junction temperature does not exceed the maximum virtual junction temperature T for safe operation even during abnormal conditions such as overload.
• Operation of the IGBT at a temperature higher than the maximum virtual junction temperature Ty might cause damage to the chip. In IPM, when the IGBT chip temperature exceeds Ty, the Overheating protection function operates. However if the temperature rises rapidly, the chip might not be protected.
• Similarly, please make sure that the FWD chip temperature does not exceed the Ty too.
• When selecting a cooling body (heat sink), please verify the chip temperature by measuring at the position shown in Figure 2-3.

Please refer to Chapter 6, Section 2 and the following document for more details about thermal design: “FUJI IGBT MODULES APPLICATION MANUAL (REH984e)”
Fuji Electric Co., Ltd. All rights reserved.

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