Series D9000 Spring Driven Hose Reels
Operating Instructions

Series D9000 Spring Driven Hose Reels

Low Pressure Model Numbers:

D9199 OLP
D9200 OLP
D9275 OLP
D9205 OLP
D9299 OLP| D9300 OLP
D9305 OLP
D9330 OLP
D9340 OLP
D9350 OLP| D9375 OLP
D9399 OLP
D9400 OLP
D9430 OLP
D9450 OLP| D9405 OLPBW
D9465 OLPBW
D9399 OLPBW-HTH
---|---|---|---

Dimensions

See page 3 charts for size index number.

| Size Index #
---|---
1| 2
A| 26 3/8”| 26 3/8”
B| 26 1/4”| 26 1/4”
C| 22 1/4”| 25 15/16”
D| 7 3/4”| 7 3/4”
E| 12| 13 3/8”
F| 24 1/8”| 24 1/8”
G| 4 3/4”| 4 1/2”

SAFETY

1. Models designed for fuel are coded with the prefix “F” i.e., “FD9400 OLP.” Check name plate on the reel before installing.
2. Do not use reel at higher pressures or temperatures than listed on the back of this bulletin.
3. Remove all spring tension before beginning disassembly process.
4. Reel spring motor case is permanently sealed. Any attempt to remove the spring motor may cause serious injury.

INSTALLATION:

The swivel union is packed separately in the reel carton, use teflon tape to assure a satisfactory seal. A flexible hose connection must be used between the hose reel inlet and the source of supply to prevent possible misalignment and binding. Non flexible connections will void the warranty, pressure rating of inlet hose must be equal to or more than the pressure rating of the reel. Consult factory for proper spring when installing reels above 16 ft.

LUBRICATION:
Hose reel spring and bearings are factory lubricated and require no further lubrication.
REPLACING HOSE:

1. Wind spool flange clockwise-facing swivel-until spring is tight.
2. Back off three turns and latch.
3. Insert hose through roller guide.
4. Connect hose fitting to female outlet ell.

ADJUSTMENTS:
To adjust spring tension, add or remove wraps of hose from the spool, one wrap at a time until desired tension is obtained.
REPAIRS:
Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may void your warranty. Remove all spring tension before beginning disassembly process.
MODIFICATION:
Hose latching mechanism can be removed for constant tension applications.

Item #| Part #| #Req| Description| Item #| **Part

| #Req| Description**

---|---|---|---|---|---|---|---
1| S2-41| 4| 1/4-20 x 1/2” hex screw| 23| S280-8| 1| 1/2-20 hex flange nut
2| 270009| 2| Side frame| 24| S82-15| 1| 10-32 x 3/8” nyloc nut
3| S281-6| 12| 3/8-16 hex flange nut| 25| S600018| 1| Latch pawl assembly
4| 270058| 2| Pillow block| 26| S260067| 1| Latch spring
6| S44-2| 8| 3/8-16 x 5/8” mach. screw| 28| S393-2| 1| 10-32 shoulder screw
7| S44-8| 4| 3/8-16 x 1 3/4” screw| 31| S270016| 2| Guide roller pin – long
8| 270060| 1| Support shaft| 32| S270015| 2| Guide roller pin – short
9| S140-31| 6| Snap ring| 33| 262436-5.468| 2| Guide roller
11| 270002| 1| Spring arbor| 34| 262436-2.968| 2| Guide roller
13| S281-4| 8| 1/4-20 hex flange nut| 35| S270014| 4| Guide roller post
14| S270054| 1| 1” Inlet tube| 38| S2-51| 4| 5/16-18 x 1/2” hex screw
15| 270029| 1| Hose outlet support| 45| S328-29| 4| Self tapping screw
19| S270001| 1| Latch ratchet hub| 47| S32-136| 1| #10 x 3/8” self tap screw
20| S2-42| 4| 1/4-20 x 5/8” hex screw| | | |
Item#| Description| #Req| D9199 OLP| D9200 OLP| D9275 OLP| D9205 OLP| D9299 OLP| D9300 OLP| D9330 OLP| D9340 OLP| D9350 OLP
---|---|---|---|---|---|---|---|---|---|---|---
5| End frame support| 1| 270012| 270012| 270012| 270012| 270012| 270012| 270012| 270012| 270012
10| Spring & case assembly| 1| 270105| 270105| 270105| 602722| 602722| 270105| 270105| 270105| 270105
12| Sheave assembly| 1| 270107| 270107| 270107| 270107| 270107| 270107| 270107| 270107| 270107
16| 45° Elbow| 1| None| None| None| None| None| None| None| None| None
17| Bushing| 1| 300080| 300080| 300080| 300080| 300080| 270025| 270025| 270025| 270025
18| 90° Elbow| 1| 270028| 270028| 270028| 270028| 270028| 270028| 270028| 270028| 270028
21| Swivel assembly| 1| S600888-1| S600888-1| S600888-1| S600888-1| S600888-1| S602026| S602026| S602026| S602026
22| Coupling reducer| 1| S289-5| S289-5| S289-5| S289-5| S289-5| S289-6| S289-6| S289-6| S289-6
29| Hose assembly| 1| S601015-100| None| 601020-75| None| 601020-100| None| S601026-30| S601026-40| S601026-50
30| Bumper stop| 1| 602049| None| 2-HR1005| None| 2-HR1005| None| 3-HR1005| 3-HR1005| 3-HR1005
37| Hose guide roller plate| 1| 270011| 270011| 270011| 270011| 270011| 270011| 270011| 270011| 270011
39| Guide roller plate SW| 1| 270044| 270044| 270044| 270044| 270044| 270044| 270044| 270044| 270044
40| SW support bracket| 1| 270042| 270042| 270042| 270042| 270042| 270042| 270042| 270042| 270042
41| SW support bracket| 1| 270042| 270042| 270042| 270042| 270042| 270042| 270042| 270042| 270042
42| Guide roller plate TW| 1| 270044| 270044| 270044| 270044| 270044| 270044| 270044| 270044| 270044
43| TW support bracket| 1| 263190| 263190| 263190| 263190| 263190| 263190| 263190| 263190| 263190
44| TW support bracket| 1| 263189| 263189| 263189| 263189| 263189| 263189| 263189| 263189| 263189
46| Coupling| 1| None| None| None| None| None| None| None| None| None
—| Hose ID and length| —| 3/8” x 100’| None| 1/2” x 75’| None| 1/2” x 100’| None| 3/4” x 30’| 3/4” x 40’| 3/4” x 50’
—| Working pressure| —| 300 PSI| 500 PSI| 300 PSI| 500 PSI| 300 PSI| 500 PSI| 250 PSI| 250 PSI| 250 PSI
—| Max. temperature| —| 150 °F| 210 °F| 150 °F| 210 °F| 150 °F| 210 °F| 150 °F| 150 °F| 150 °F
| Size Index Number| 1| 1| 1| 1| 1| 1| 1| 1| 1
Item#| Description| #Req| D9375 OLP| D9305 OLP| D9399 OLP| D9400 OLP| D9430 OLP| D9450 OLP| D9405 OLPBW| D9465 OLPBW| D9399 OLPBW-HTH
---|---|---|---|---|---|---|---|---|---|---|---
5| End frame support| 1| 270012| 262104| 262104| 270012| 270012| 270012| 262104| 262104| 262104
10| Spring & case assembly| 1| 270105| 602722| 602722| 270105| 270105| 270105| 270105| 270105| 602722
12| Sheave assembly| 1| 270107| 601081| 601081| 270106| 270106| 270106| 602561| 902561| 601081
16| 45° Elbow| 1| None| None| None| 262452| 262452| 262452| 262452| 262452| None
17| Bushing| 1| 270025| 270025| 270025| None| None| None| None| None| 270025
18| 90° Elbow| 1| 270028| 270028| 270028| 262451| 262451| 262451| 270028| 270028| 270028
21| Swivel assembly| 1| S602026| S602026| S602026| S600682| S600682| S600682| S600682| S600682| S602026-1
22| Coupling reducer| 1| S289-6| S289-5| S289-5| None| None| None| None| None| S289-6
29| Hose assembly| 1| S601034-75| None| S601026-100| None| S601027-30| S601027-50| None| 601027-65| 601146-100
30| Bumper stop| 1| 3-HR1005| None| 3-HR1005| None| 4-HR1005| 4-HR1005| None| 4-HR1005| 5-HR1005
37| Hose guide roller plate| 1| 270011| 262103| 262103| 270011| 270011| 270011| 262103| 262103| 262103
39| Guide roller plate SW| 1| 270044| None| None| 270044| 270044| 270044| None| None| None
40| SW support bracket| 1| 270042| None| None| 270042| 270042| 270042| None| None| None
41| SW support bracket| 1| 270042| None| None| 270042| 270042| 270042| None| None| None
42| Guide roller plate TW| 1| 270044| 262679| 262679| 270044| 270044| 270044| None| None| None
43| TW support bracket| 1| 263190| 263190| 263190| 263190| 263190| 263190| None| None| None
44| TW support bracket| 1| 263189| 263189| 263189| 263189| 263189| 263189| None| None| None
46| Coupling| 1| None| None| None| 262453| 262453| 262453| None| None| None
—| Hose ID and length| —| 3/4” x 75’| None| 3/4” x 100’| None| 1” x 30’| 1” x 50’| None| 1” x 65’| 3/4” x 100’
—| Working pressure| —| 250 PSI| 500 PSI| 250 PSI| 500 PSI| 250 PSI| 250 PSI| 250 PSI| 250 PSI| 300 PSI
—| Max. temperature| —| 150 °F| 210 °F| 150 °F| 210 °F| 150 °F| 150 °F| 150 °F| 150 °F| 212 °F (Air) 180 °F (Water)
| Size Index Number| 1| 2| 2| 1| 1| 1| 2| 2| 2

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph:800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605
Customer Service:855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Form# 835-696 Rev: 2/2022

Documents / Resources

| REELCRAFT Series D9000 Spring Driven Hose Reels [pdf] Instruction Manual
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