RIDDER RW70-SD SmartDrive RW-SD Motor Gearboxes User Manual
- June 16, 2024
- RIDDER
Table of Contents
Product Manual Ridder SmartDrive
RW-SD Motor Gearboxes 3-phase
UNOFFICIAL COPY
265004EN – 2023.07 – V00
Original product-manual
GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards
This product complies with the provisions of the European guidelines that
follow:
Machinery Directive 2006/42/EC | Low Voltage Directive 2014/35/EU | EMC
directive 2004/108/EC The harmonized standards (or parts of these standards)
that follow are applicable:
NEN-EN-ISO 12100:2010 | NEN-EN-IEC 60204-1 |
NEN 82079-1 (62079: 2001) | NEN5509 | ISO 3864-2
Compliance statement (part 15.19)
This device complies with part 15 of the FCC Rules and to RSS of Industry
Canada.
Operation is subject to the following two conditions:
- this device may not cause harmful interference, and
- this device must accept any interference received, including interference that may cause undesired operation.
Warning (part 15.21)
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Information to the User (Part 15.105 (b))
Note: This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the
following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Make sure that this product is only put into operation if the system (in which
it will be installed) complies with the provisions of the applicable standards
and guidelines.
Regulatory Conformity 1.2 Approved personnel
This product manual contains important information for installers about the
installation and commissioning of a Ridder SmartDrive RW-SD Motor-Gearbox.
Read this product manual and instructions first before the work starts.
Approved mechanical and/or electrical installers, with professional
competence, must do all work safely and responsibly.
TARGET GROUP FOR EACH CHAPTER | CHAPTER (refer to Table of Contents) |
---|---|
TARGET GROUP | 1 |
8 | 9 |
User (operator) | • |
(•) | (•) |
Installer / Approved personnel | • |
• | • |
(•) = Not fully applicable (for users/operators). Read the chapters/sections.
Keep this product manual with the product during the lifespan. Make sure it is
available for users (operators), installers and approved personnel.
1.3 Warning about discouraged use
The conditions that follow are applicable:
- Do not change (the construction of) the SmartDrive RW-SD Motor-Gearbox.
- It is not permitted to weld to the RW-SD motor gearbox or its parts.
- It is not permitted to use the RW-SD motor gearbox to lift or move people.
- Do not let the torque of the RW-SD motor gearbox be more than its maximum.
- Do not let the duty cycle of the RW-SD motor gearbox be more than its maximum.
- It is not permitted to use the RW-SD motor gearbox in operating conditions, systems or configurations which do not comply with the technical specifications (in this manual). Also refer to §3.5.
Refer to §3.3 for a description of the intended use.
1.4 Special tools and equipment
Bluetooth
To use Bluetooth the special tools and equipment that follow are necessary:
- A mobile device with SmartPhone functionality
- The Ridder SD app. Go to Google Play Store or Apple App Store for download and setup.
Use the app (after commissioning) to:
- Copy range-of-travel configuratons to other SD units
- Read out data/statistics
- Do motor control after commissioning.
General
Make sure that the correct equipment and tools are used.
1.5 Warranty provisions
For the warranty period and conditions refer to the ‘Conditions’ section on
our website at ridder.com, or in the Ridder catalog.
DISCLAIMERS – OPEN SOURCE SOFTWARE
BASIC SETTINGS – Safety processor [MIT] Copyright (c) 2018-2023 Vitaly
Domnikov oss@vitaly.codes
Permission is hereby granted, free of charge, to any person obtaining a copy
of this software and associated documentation files (the “Software”), to deal
in the Software without restriction, including without limitation the rights
to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
copies of the Software, and to permit persons to whom the Software is
furnished to do so, subject to the following conditions:
The above copyright notice and this permission notice shall be included in all
copies or substantial portions of the Software.
THE SOFTWARE IS PROVIDED “AS IS”, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
SOFTWARE. PROCESSOR INTERFACE [ Apache-2.0] Copyright (c) 2004-2023 Arm
Limited
Licensed under the Apache License, Version 2.0 (the “License”); you may not
use this file except in compliance with the License.
You may obtain a copy of the License at
http://www.apache.org/licenses/LICENSE-2.0
Unless required by applicable law or agreed to in writing, software
distributed under the License is distributed on an “AS IS” BASIS, WITHOUT
WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied. See the
License for the specific language governing permissions and limitations under
the License.
COMMUNICATION SOFTWARE [Zlib]
Copyright (c) 2011 Petteri Aimonen
This software is provided “as-is”, without any express or implied warranty. In
no event will the authors be held liable for any damages arising from the use
of this software.
Permission is granted to anyone to use this software for any purpose,
including commercial applications, and to alter it and redistribute it freely,
subject to the following restrictions:
- The origin of this software must not be misrepresented; you must not claim that you wrote the original software. If you use this software in a product, an acknowledgment in the product documentation would be appreciated but is not required.
- Altered source versions must be plainly marked as such, and must not be misrepresented as being the original software.
- This notice may not be removed or altered from any source distribution.
FONT LIBRARY [MIT]
Copyright (c) 2013 Petteri Aimonen
Permission is hereby granted, free of charge, to any person obtaining a copy
of this software and associated documentation files (the “Software”), to deal
in the Software without restriction, including without limitation the rights
to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
copies of the Software, and to permit persons to whom the Software is
furnished to do so, subject to the following conditions:
The above copyright notice and this permission notice shall be included in all
copies or substantial portions of the Software.
THE SOFTWARE IS PROVIDED “AS IS”, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
SOFTWARE. TEXT OUTPUT [MIT] Copyright (c) 2014 Marco Paland
Permission is hereby granted, free of charge, to any person obtaining a copy
of this software and associated documentation files (the “Software”), to deal
in the Software without restriction, including without limitation the rights
to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
copies of the Software, and to permit persons to whom the Software is
furnished to do so, subject to the following conditions:
The above copyright notice and this permission notice shall be included in all
copies or substantial portions of the Software.
THE SOFTWARE IS PROVIDED “AS IS”, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
SOFTWARE.
BLUETOOTH/BASIC SETTINGS – Application processor [nRF5 Nordic]
Copyright (c) 2007 – 2019, Nordic Semiconductor ASA. All rights reserved.
Redistribution and use in source and binary forms, with or without
modification, are permitted provided that the following conditions are met:
- Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
- Redistributions in binary form, except as embedded into a Nordic Semiconductor ASA integrated circuit in a product or a software update for such product, must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.
- Neither the name of Nordic Semiconductor ASA nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.
- This software, with or without modification, must only be used with a Nordic Semiconductor ASA integrated circuit.
- Any software provided in binary form under this license must not be reverse engineered, decompiled, modified and/or disassembled.
THIS SOFTWARE IS PROVIDED BY NORDIC SEMICONDUCTOR ASA “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, NONINFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL NORDIC SEMICONDUCTOR ASA OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instructions and warnings
Signal words (ISO 3864-2)
This product manual contains safety instructions with different signal words.
The list that follows gives the risk levels and possible effects of each
signal word.
| Suggestion to perform an operation more effectively.
---|---
| May result in damage or problems if an action is performed incorrectly.
| May result in minor injury if the hazard is not avoided.
| Significant injury, possible death, if the hazard is not avoided.
| Severe injury and possible death if the hazard is not avoided.
Instructions and warnings on the product
| Read the product manual to fully know all product properties, before it is
used or work starts!
---|---
| It is not permitted to use high-pressure cleaners (and related cleaning
agents)! Use a soft brush with a small quantity of water without cleaning
agents.
| Warning – Electrical voltage
| After installation interchange the plug in the highest position with the
vent plug! Refer to the permitted mounting positions in the product manual.*
Grease lubrication 2.2 Precautions and safety
instructions
Precautions
GENERAL
A system can be dangerous. Safety precautions and instructions are important.
- If these precautions cannot be obeyed, then use warnings.
- The responsibility for precautions and warnings lies with the installer of the system. Refer to the, local or national, laws and regulations of the country if a certification (mark) is necessary.
- Parts of the electrical or electronic installations are connected to dangerous electrical voltages.
This is also applicable if the drive unit is not in operation or the motor does not turn. Work without professional competence or not obeyed warning instructions could cause injury and/or material damage.
- Make sure that no foreign particles, loose parts, moisture or dust go into the components (EM, gearbox, SD unit) during all work. There is a risk of short circuit, fire and corrosion.
- Take sufficient precautions to prevent ElectroStatic Discharge (ESD).
- Ridder is not responsible for injury, material damage or consequential damage if accessories are used that Ridder did not make.
TRANSPORT, STORAGE AND PACKAGING
The conditions and instructions that follow are applicable.
-
Ambient temperature: -15 to +60 °C (+5 to +140 °F).
-
Ambient: A not-condensed relative humidity is necessary.
-
Do a check for transport damage and missing parts immediately on incoming goods.
-
Tell damages and missing parts immediately to the transport company and to your local After Sales contact person.
-
Do not use damaged products and if necessary do not start the work.
-
Do not remove the product from the (sealed) packaging before it is sent to the installation site.
This prevents damage (from mechanical shocks) to the product. -
Use applicable means-of-transport with dimensions which are sufficient. Use (if necessary) the correct work equipment and accessories. Refer to “Dimensions” and “Technical specifications”.
Make sure that the working conditions comply with the, local or national, laws and regulations. -
Make sure that storage areas and the areas in the means-of-transport are dry and the airflow is sufficient.
-
Make sure that the products do not touch the (moist) bottom surface of storage areas and of the means-of-transport (use pallets or such). The bottom surfaces must be smooth.
-
Make sure that the products are protected from dust, dirt and direct sunlight.
-
Apply an applicable corrosion-preventive agent to metal surfaces that are not painted.
-
After installation discard the packaging and obey the applicable national and/or local regulations.
Safety instructions
If you do not obey the safety instructions that follow it can be dangerous
and cause injury.
-
IF NECESSARY: For a fail-safe function install redundant safety systems to prevent that loads or system parts fall uncontrolled. Install (if necessary) protection from system parts that move.
Obey the applicable national and/or local standards and guidelines of the related type of operated system. -
Use (if applicable) personal protective-equipment for protection which agrees with the different types of work.
-
Do not let persons and not approved personnel be near controls and systems in operation.
-
Damaged systems must be stopped immediately until they are repaired.
-
Use safety barriers for system parts that move. Refer to the applicable standards and guidelines.
-
The safety distance to the danger zone (if applicable) must agree with applicable standards and guidelines (for example ISO 13857:2008).
-
Do not operate systems when the motor gearbox (internally and/or externally) is frozen in cold and moist conditions (for example because of snow or ice). NVT SMART DRIVE
-
Do not operate systems when persons are in the danger zone and can touch the system.
-
Monitor the danger zone when you work with or near the system.
-
Stop and de-energize systems during maintenance and cleaning work on or near the system.
-
Make sure that there is sufficient space between parts that move and adjacent objects.
-
Stay away from or safety areas where there is a risk to become caught in a system that moves.
-
The torque and the duty cycle of the system must be in the range of the motor gearbox parameters.
2.3 Residual risks
Automatic controls
The Ridder drive-units are usually used in automatic controlled systems.
Persons who do work or stay near the system must know about that. If persons
or their clothes touch the system during operation, it can be dangerous.
Persons can be in danger of life if they touch a system that is in operation.
Forces
Ridder cannot be sure that there will be no injury to persons or damage to the
system because of the forces in the systems (in which the drive unit is
installed).
2.4 Symbols and abbreviations
This section tells about used symbols and abbreviations in this manual. The
table that follows gives the descriptions.
Symbol | Description | Symbol | Description |
---|---|---|---|
A1 | SDU cover | PE | Protective earth |
A2 | SDU circuit board | PH | Cross head “Phillips” |
A3 | SDU closing cover | PLC | PLC Control |
A4 | Locking system | PU | Panel unit |
A5 | PU circuit board | PZ | Cross head “Pozidriv” |
ACS | Automatic control-system | P21/1 | Auxiliary contact K21 |
BOS | Basic Output Shafts (RW-SD) | P22/1 | Auxiliary contact K22 |
CM | Common connection | P71, P72 | Automatic-control contacts (ACS) |
CS | Control screen | rpm | revolutions per minute |
D | Model with continuous worm-shaft | RPT | Ridder PolyTelescope |
DIP | DIP-switch | RRD | Ridder RackDrive |
EM, M | Electric motor, Motor | RSD | Ridder ScreenDrive |
EMC | Electromagnetic compatibility | RW | Motor gearbox |
ESD | ElectroStatic Discharge | SBI | Standard Bolt-Installation |
FTL | Free Thread-Length | SD | SmartDrive |
F1 | Fuse | SDU | SD unit |
HEX | Hexagonal width-across-flats | SID | Screw-in depth |
I | Current in Amperes (A) | SS (S21) | System switch (S21) |
IP | International Protection Rating | SU | Sensor unit |
K | Designation sprocket (assembled configuration) | SW | Width-across-flats |
S1–S4 | SDU operating buttons | ||
kb | Maximum running time in minutes (kb = KurzBetrieb/ Short operation) | S11 |
Manual switch (bridged safety circuit)
S21 (SS)| System switch (SS)
K11| Auxiliary relays (safety contact)| S111| Manual switch (MC)
K21, K22| Reversing relay (sufficiently specified) for direction-of-rotation|
TRA| Model for built-on rack unit
---|---|---|---
TRI| Rack drives TRI
L| Model with winch shaft| TRN| Rack drives TRN
L1, L2, L3| Voltage source| TX| Screw head “Torx”
MC| Manual Control| T1| Safety transformer (EN 61558)
MPCB/ Q41| Motor-Protection Circuit-Breaker| U1| Motor connection
V1| Motor connection
N| Neutral wire| W1| Motor connection
NC| “normally closed”| X1| Terminal strip (1–10)
NO| “normally open”| X2| Terminal strip (11–16)
| | |
PRODUCT DETAILS
3.1 Identification
EXAMPLE This product manual is only applicable to:
- Ridder SmartDrive RW-SD Motor Gearboxes 3-phase
- Serial numbers from 202.300.000
- Item numbers from 600000.
Closing cover (A3)
RW45-SD
RW240/400/600-SD
RW800-SD
FCC ID: 2A9Y7-SDBASIC
Identification FCC product certification
IC: 29846-SDBASIC
Certification number “Industry Canada”
RW1000/1200/1400/1600/2000-SD
RW70/100/140/200-SD
Identification is possible from the sticker on the location shown. Refer to
the explanation that follows on how to read the information. For more
information on item numbers and models refer to the Ridder catalog or website
at ridder.com.= If not applicable: No
symbol in identification.
NOTE: Possibly the sequence of symbols is different and/or other symbols
are included in the identification. Not all symbols and assembled
configurations (such as LK, LD, …) are included in the explanation.
- K = Sprocket in an assembled configuration.
3.2 Description
RW-SD motor gearboxes are drive units to operate systems in greenhouses,
livestock houses, cropstorage buildings and such. The RW-SD motor gearboxes
are applicable at ambient temperatures between 0 and 60 °C. RW-SD motor
gearboxes have a self-raking
worm-gear transmission which stops the drive unit (worm shaft) when not
operated and then locks the output shaft. To operate manually (externally) is
possible with (electric) tools and a hexagon socket in the shaft of the
electric motor.
RW-SD motor gearboxes use the end position system of the SD unit. The built-in
sensor unit gives position feedback to sense the digitally set end positions.
These digital end positions are used to enable contacts. The circuitboard of
the SD unit has duty contacts (end positions) and a safety contact (safety
stop). If an SD panel unit is connected, the control contacts (motor control)
and a safety contact of the panel unit are used. Then the contacts of the SDU
circuitboard become disabled.
RW-SD motor gearboxes are applicable to use intermittently (duty class s3-35%)
with a maximum duty cycle of 25 minutes.
The SDU cover has a display which shows the control screen and has four
pushbuttons. The control screen tells you the steps of the setting procedures
(or commissioning) in a selected language.
You can download all settings (end positions and more) of the first set SD
unit, and upload these to other units with Bluetooth and the SD app (on a
Smartphone). The sensor unit monitors the positions of the drive unit and
transmits the data to the automatic control-system (ACS). The SD app can read
out and monitor information of the SD system such as statistics, load and
more. This information is available for predictive maintenance of the operated
system. Operation is possible, usually in automated systems, with:
- An external manual control (only when no SD panel unit is connected)
- The control screen on the SDU cover
- The SD panel unit:
- INTERNAL – Manual control (knob S8)
- EXTERNAL – Automatic control (ACS) or Modbus control (PLC).
- The SD app on a Smartphone (only enabled with connected SD panel unit).
The RW-SD motor gearboxes have connections (terminal block/terminal strips) to connect the cables and are supplied with cable glands for the power cables and control cables. The gearbox housing of the RW-SD motor gearbox has a powder- coating. RW-SD motor gearboxes are supplied with fixing bolts and spring washers*.
-
For RW1000–RW2000-SD motor gearboxes bolts (M12), spring washers and nuts are accessories.
- RW45-SD: 12-tooth 1⁄2”x5⁄16” zinc-plated sprockets for chain couplings are installed. Optionally 16-tooth 1⁄2”x5⁄16” sprockets are installed to compensate for larger angle differences (to a maximum of 6°).
- RW45-SD-L: Has a one-sided output shaft to install a belt drum or cable drum.
- RW45-SD-TRA: Has a one-sided output shaft to install a TRA520 rack-drive.
- RW45-SD-D: An RW45-SD with a continuous worm-shaft. Optionally a 16-tooth 1⁄2”x5⁄16” zinc- plated sprocket for chain couplings is installed.
The switching range of the end position system is 55 or 100 revolutions of the drive shaft. The range is related to different models.
- RW240/400/600-SD: 16-tooth 5/8”x3/8” zinc-plated sprockets for chain couplings are installed.
- RW240/400/600-SD-L: Has a one-sided output shaft to install a belt drum or cable drum.
- RW240/400/600-SD-TRA: Has a one-sided output shaft to install a TRA520 rack-drive.
- RW240/400/600-SD-D: An RW240/400/600-SD equipped with a continuous worm-shaft. Optionally a 16-tooth 1⁄2”x5⁄16” zinc-plated sprocket for chain couplings is installed.
The switching range of the end position system is 88 revolutions of the drive shaft.
- RW800-SD: 16-tooth 5/8”x3/8” zinc-plated sprockets for chain couplings are installed.
The switching range of the end position system is 155 revolutions of the drive shaft.
- RW1000/1200/1400/1600/2000-SD: 16-tooth 3/4”x7/16” zinc-plated sprockets for chain couplings are installed.
The switching range of the end position system is 110 revolutions of the drive shaft.
- RW70/100/140/200-SD: 16-tooth 1⁄2”x5⁄16” zinc-plated sprockets for chain couplings are installed.
The switching range of the end position system is 1100 revolutions of the drive shaft.
3.3 Application
Make sure that (with RW-SD motor gearboxes) operated systems comply with the
provisions of the applicable safety standards and safety guidelines.
This prevents (for example) the risk:
- To become caught in a system that moves
- That loads or system parts that fall can hit persons.
- The RW45-SD motor gearboxes are drive units to operate ventilation systems and screen systems in greenhouses and livestock houses or crop-storage buildings.
- The RW45-SD-L\RW240/400-SD-L motor gearboxes with drums (belt or cable) are drive units to hoist feeding lines and drinking lines and to open air inlets in livestock houses or crop-storage buildings.
- The RW45-SD-TRA\RW240-SD-TRA motor gearboxes with a TRA520 rack drive are drive units to operate ventilation systems and hoisting systems in greenhouses and livestock houses or cropstorage buildings.
- The RW45-SD-D\RW400/600-SD-D motor gearboxes are drive units to operate ventilation systems and hoisting systems in greenhouses and livestock houses or crop-storage buildings.
- The RW240–600-SD\RW800-SD motor gearboxes are drive units to operate ventilation systems, screen systems and hoisting systems in greenhouses and livestock houses or crop-storage buildings.
- The RW1000/1400-SD motor gearboxes are drive units to operate ventilation systems, screen systems and hoisting systems in greenhouses.
- The RW1200/1600/2000-SD-S motor gearboxes are drive units to operate wire screen systems in greenhouses.
- The RW70–200-34/68SD motor gearboxes are drive units to operate indirectly-operated ventilation-systems in greenhouses and livestock houses or crop-storage buildings.
This section tells about usual configurations of motor gearboxes and operated
systems. Possibly other configurations (or applications) are applicable.
For other (different) applications, approval from Ridder is necessary.
3.4 Dimensions
The dimensions and illustrations are approximate. In this product manual shown
illustrations can be different than the components and/or systems. 3.5
Technical specifications
Mechanical
RW-SD series| RW45| RW240–600| RW800| RW1000–2000|
RW70–200
---|---|---|---|---|---
Torque [Nm]| 60
90
120| 240
400
600| 800| 1000
1200
1400
1600
2000| 70
100
140
200
Mains frequency [Hz]| 50/60| 50/60| 50/60
Rotational speed [revolutions per minute]
| 1/1.2
2/2.4
3/3.6
5/6.0| 3/3.6
5/6.0| 34/41
68/82
- Not applicable:| –| RW600| –| –| –
Switching range [revolutions of drive shaft]| 55
100| 88| 155| 110| 1100
Drive unit| Self-braking
Operate manually (externally):| With (electric) tools and a hexagon socket in the shaft of the electric motor.
Dimensions [mm] WxHxD| Refer to §3.4 (minimum–maximum).
Weight [kg]| 15.5–17| 27.5–42| 40.5–44| 54.5–68| 30–40
Ambient
RW-SD series| RW45| RW240–600| RW800| RW1000–2000|
RW70–200
---|---|---|---|---|---
Protection rating| IP54*
Ambient temperature [°C (°F)]| 0–60 °C (32–140 °F)
Maximum relative humidity| A not-condensed relative humidity is necessary.
- IP55 only applicable if in identification.
Electrical – SD unit (SDU)
Refer to the illustration and table that follows for abbreviations, technical
specifications and descriptions of all components and connections.
| No.| Designation| Description
---|---|---|---
X1| 1–2| End position 0%| End position 0%: duty contact
3–4| End position 100%| End position 100%: duty contact
5–6| Safety stop| Safety stop: safety contact
7–8| Auxiliary 1| Auxiliary contact 1
9–10| Auxiliary 2| Auxiliary contact 2
X2| 11| 4–20 mA OUT| Output: feedback signal
12| 4–20 mA GND| Ground: feedback signal
13| Interface A| Communication channel A
14| Interface B| Communication channel B
15| 24 V AC/DC IN| Input: power supply
16| 24 V AC/DC GND| Ground: power supply
A1| –| –| SDU cover (of motor gearbox)
A2| –| –| SDU circuit board
A3| –| –| SDU closing cover
A4| –| –| Locking system of SDU closing cover
CS| –| –| Control screen
S1–S4| –| –| SDU operating buttons
**SU/SU***| –| –| Sensor unit (position feedback)
- The illustration shows two sensor units (SU), but SD motor gearboxes have only one sensor unit. Only the RW45-SD and RW240–600-SD series have the mounting location **SU***.
Electrical – RW-SD motor gearbox
RW-SD series| RW45| RW240–600| RW800| RW1000–2000|
RW70–200
---|---|---|---|---|---
Duty cycle [kb]| Applicable for intermittent duty, duty class s3-35%, with a
maximum running time of 25 minutes.
Maximum current| Refer to the nameplate of the electric motor.
Power
Cable glands| M16x1.5 mm/M20x1.5 mm. Also refer to §5.2.
Mains voltage
400 V – 50 Hz
480 V – 60 Hz| •| •| •| •| •
---|---|---|---|---|---
200–415 V – 50 Hz
200–480 V – 60 Hz| •| •| •| •| •
380 V – 60 Hz| –| •| –| –| –
600 V – 60 Hz| –| •| •| •| •**
- Not applicable:| –| RW600| –| –| RW100
** Not applicable:| –| –| –| –| RW70–140
Flash memory
The Flash Memory has a maximum number of times to erase or write without
faults. You can erase or write (without faults) approximately 10,000 times.
The lifespan of the flash memory extends when the erase/write cycles are kept
to a minimum.
INSTALL INSTRUCTIONS
Installation is only permitted to approved personnel.
This chapter tells about the install instructions without installed SD panel
unit (PU). Refer to the PU product manual if an SD panel unit is installed.
Do a check of the supplied parts in the table that follows. Use these parts
with the mounting plate (selection) which is applicable. Refer to §4.3.
**Parts list ***
600000 RW-SD Motor Gearbox 3-phase **| 1x
- Minimum parts list: Motor gearbox without optional parts and accessories.
Motor gearboxes have spring washers and bolts M10x20 (2x), M10x25 (3x) or M12x25 (4x). Item numbers from 600000.
NOTE: Bolts (M12), spring washers and nuts are accessories** for RW1000-SD thru RW2000-SD motor gearboxes.
Installation (general)
- This product manual gives only information about the installation of RW-SD motor gearboxes and related connections to output-shafts (installation options).
- Information about the different operated systems is not (or not fully) given or gives only general information.
Installation options for output shafts
Refer to (if applicable):
- §4.4.1 for the (most) used connections of basic output shafts to operated systems (installation options A–F)
- §4.4.2 for the installation options (A–F) of special output shafts
- §4.4.3 for the installation of chains onto sprockets (for installation options A–D)
- §4.5 for TRA models with TRA drive-unit (installation options G, H, I)
- §4.6 for L models with belt drum (installation option J)
- §4.7 for L models with cable drum (installation option K).
Ridder – Drive Systems
Lorentzstraat 38
3846 AX Harderwijk
PO Box 360
3840 AJ Harderwijk
the Netherlands
T +31 (0)341 416 854
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