Earthquake Badger Front Tine Tiller Instruction Manual

: June 9, 2024
: Earthquake

Earthquake Badger Front Tine Tiller Instruction Manual

INTRODUCTION

Thank you for purchasing the BADGER Tiller from Earthquake®.
We have worked to ensure that this tiller meets the highest standards for usability and durability.
With proper care, your tiller will provide many years of service.
Please read this entire manual before installation and use.
Earthquake® reserves the right to change, alter or improve the product and this document at any time without prior notice.

| Get parts or technical assistance online at
www.getearthquake.com or call: 800-345-6007
---|---
| THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Registration and Service

Record the product model number and serial number in the space provided for easy reference when ordering parts or requesting technical support.
Excluding emissions-related warranty items, the warranty is valid only if the completed registration is received by Ardisam within 30 days of purchase.
(SEE WARRANTY SECTION FOR MORE INFORMATION)
You can register your warranty online by visiting www.getearthquake.com, or by mailing it to: Ardisam, 1730 Industrial Avenue, Cumberland, WI 54829.
You may also call our Customer Service department at 800-345-6007 Mondays through Fridays from 8 a.m. to 4:30 p.m. CST.
Serial Number Decal

OWNERSHIP RECORDS

Owner’s Name:
Owner’s Address:
City:| State/Province:| Zip Code/Postal Code:
Model Number:| Serial Number:
Date of Purchase:
Notes:

Read and keep this manual for future reference.
This manual contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.
The owner must be certain that all the product information is included with the unit.
This information includes the MANUAL, the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws are followed. All persons to whom rent/loan this unit must have access to and understand this information.
This manual should remain with the product even if it is resold.

WARNINGS AND SAFETY PRECAUTIONS

Owner’s Responsibility
Accurate assembly and safe and effective use of the machine is the owner’s responsibility.

Read and follow all safety instructions.
Carefully follow all assembly instructions.
Maintain the machine according to directions and schedule included in this Earthquake® operator’s manual.
Ensure that anyone who uses the machine is familiar with all controls and safety precautions.

Special Messages
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information.
Please read all the information carefully to avoid injury and machine damage.

NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER YOUR PERSONAL SAFETY.
READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.

Before Operating Equipment:
Please read this section carefully.
Read entire operating and maintenance instructions for this product.
Failure to follow instructions could result in serious injury or death.
Operate the machine according to the safety instructions outlined here and inserted throughout the text.
Anyone who uses this machine must read the instructions and be familiar with the controls.

Intended Use / Foreseeable Misuse
IMPORTANT: This is a motorized rotary tiller that works the soil by means of rotating tines.
It is pedestrian-controlled, but not self-propelled, with a gasoline-fueled internal combustion engine to power the tines.
It shall not be used for any other purpose.
Safety Symbol

NOTICE
NOTICE INDICATES YOUR EQUIPMENT CAN BE DAMAGED IF THE SAFETY INSTRUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED.

CAUTION
CAUTION INDICATES A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN PERSONAL INJURY AND/ OR PROPERTY DAMAGE.

WARNING
WARNING INDICATED A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR PROPERTY DAMAGE.

DANGER
DANGER INDICATES A HAZARD WHICH, IF NOT AVOIDED, CERTAINLY WILL RESULT IN DEATH OR SERIOUS INJURY AND/OR PROPERTY DAMAGE.

IMPORTANT
IMPORTANT INDICATES HELPFUL INFORMATION FOR PROPER ASSEMBLY, OPERATION, OR MAINTENANCE OF YOUR EQUIPMENT.

WARNING
CALIFORNIA PROPOSITION 65 WARNING
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM

WARNING
YOU MUST READ, UNDERSTAND AND COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO SETUP AND OPERATE YOUR MACHINE.
FAILURE TO COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS CAN RESULT IN LOSS OF MACHINE CONTROL, SERIOUS PERSONAL INJURY TO YOU AND/OR BYSTANDERS, AND RISK OF EQUIPMENT AND PROPERTY DAMAGE. THE TRIANGLE IN THE TEXT SIGNIFIES IMPORTANT CAUTIONS OR WARNINGS WHICH MUST BE FOLLOWED

GENERAL SAFETY RULES

Read, understand, and follow all instructions on the machine and in the manual(s).
Be thoroughly familiar with the controls and the proper use of the machine before starting.
Use this equipment for its intended purpose only.
Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or accessories.
Do not put hands or feet near or under rotating parts.
Only allow responsible individuals who are familiar with the instructions to operate the machine.
Do not allow children to operate this machine.
Do not allow adults to operate the machine without proper instruction.
Thoroughly inspect the area where the machine is to be used and remove all foreign objects.
Your equipment can propel small objects at high speed causing personal injury or property damage.
Stay away from breakable objects, such as house windows, automobiles, greenhouses, etc.
Wear appropriate clothing such as a long-sleeved shirt or jacket.
Also wear long trousers or slacks.
Do not wear shorts.
Never wear sandals, sneakers or open shoes, and never operate the machine with bare feet.
Do not wear loose clothing or jewelry.
They can get caught in moving parts.
Always keep hands, feet, hair and loose clothing away from any moving parts on engine and machine.
Always wear safety goggles or safety glasses with side shields when operating the machine to protect your eyes from foreign objects which can be thrown from the unit.
Always wear a protective hearing device.
Always wear work gloves and sturdy footwear.
Wear footwear that will improve footing on slippery surfaces.
Leather work shoes or short boots work well for most people.
These will protect the operator’s ankles and shins from small sticks, splinters, and other debris.
It is advisable to wear protective headgear to prevent the possibility of being struck by small flying particles, or being struck by low hanging branches, twigs, or other objects which may be unnoticed by the operator.
Do not operate the machine without proper guards or other safety protective devices in place.
See manufacturer’s instructions for proper operation and installation of accessories.
Only use accessories approved by the manufacturer.
Operate only in daylight or good artificial light.
Do not operate product when fatigued or under the influence of alcohol, drugs or other medication which can cause drowsiness or affect your ability to operate this machine safely.
Never operate machine in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run.
Watch for traffic when operating machine near, or when crossing roads.
If the equipment should start to vibrate abnormally, stop the engine (motor), flip the ON/OFF switch to the OFF position.
Check immediately for cause.
Vibration is generally a warning of trouble.
If the noise or vibrations of the machine increase, stop immediately and perform an inspection.
Never leave the machine unattended when the engine is running.
Flip the ON/OFF switch to the OFF position.
Regularly inspect the machine. Make sure parts are not bent, damaged, or loose.
Temperature of muffler and nearby areas may exceed 150° F (65° C).
Allow muffler and engine areas to cool before touching.
Never pick up or carry the machine while the engine is running.
Prolonged exposure to noise and vibration from gasoline engine-powered equipment should be avoided.
Take intermittent breaks and/or wear ear protection from engine noise as well as heavy work gloves to reduce vibration in the hands.
Keep all screws, nuts, and bolts tight.
Do not transport the machine from one place to another with the engine running.
When moving the packaged machine, always do so with a partner.
Check local regulations for age restrictions on use of this machine.

Product-Specific Safety Rules

Do not till above underground utilities, including water lines, gas lines, electric cables, or pipes.
Do not operate the machine on terrain/soil with large rocks and foreign objects which can damage the equipment.
After striking a foreign object, stop the engine. Flip the ON/ OFF switch to the OFF position. Inspect the machine for damage.
If damaged, repair before starting and operating the machine.
The tines of the tiller should not rotate when the drive control lever is released into the neutral position.
If it does rotate when in neutral, contact Earthquake® Customer Service for instruction.
If an object becomes lodged in the tines, flip the ON/OFF switch to the OFF position, allow to cool before attempting to remove the foreign object.
Pulleys and belts should be kept free of oil or other moisture for efficient operation.
Disengage all clutches and leave control lever in the neutral position before starting the engine.

WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS.
CARBON MONOXIDE MAY BE PRESENT EVEN IF YOU DO NOT SMELL OR SEE ANY ENGINE EXHAUST. BREATHING
CARBON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR DEATH, IN ADDITION TO DROWSINESS, DIZZINESS AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.

ENGINE SAFETY PRECAUTIONS
If your product comes with a separate engine manual, be sure to read and follow all safety and warning precautions outlined there, in addition to any in this manual.

Preventing Carbon Monoxide Poisoning

Always start and run engine outdoors.
Do not start or run engine in an enclosed area, even if doors or windows are open.
Never try to ventilate engine exhaust indoors.
Carbon monoxide can reach dangerous levels very quickly.
Never run engine outdoors where exhaust fumes may be pulled into a building.
Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be trapped and not easily taken away.
(Examples include: in a large hole or areas where hills surround your working area.)
Never run engine in an enclosed or partially enclosed area.
(Examples include: buildings that are enclosed on one or more sides, under tents, car ports or basements.)
Always run the engine with the exhaust and muffler pointed in the direction away from the operator.
Never point the exhaust muffler towards anyone.
People should always be many feet away from the operation of the engine and its attachments.
Do not change the engine governor settings or over-speed the engine.

Gasoline Fires and Handling Fuel Safely
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.

When storing extra fuel be sure that it is in an appropriate container and away from any fire hazards.
Prevent fire and explosion caused by static electric discharge.
Use only nonmetal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM).
Never remove the fuel cap or add fuel with the engine running. Stop engine and allow to cool before filling.
Do not smoke while using engine or product.
Never drain fuel from engine in an enclosed area.
Always fill fuel tank outside in a well ventilated area.
Never fill your fuel tank with fuel indoors. (Examples include: basement, garage, barn, shed, house, porch, etc.)
Never fill tank near appliances with pilot lights, heaters, or other ignition sources.
If the fuel has to be drained, this should be done outdoors.
The drained fuel should be stored in a container specifically designed for fuel storage or it should be disposed of carefully.
Always wipe up excess (spilled) fuel from engine before starting.
Clean up spilled fuel immediately.
If fuel is spilled, do not start the engine but move product and fuel container from area.
Clean up spilled fuel and allow to evaporate and dry after wiping and before starting.
Allow fuel fumes/vapors to escape from the area before starting engine.
Test the fuel cap for proper installation before starting and using engine.
Always run the engine with fuel cap properly installed on the engine.
Never smoke while refilling engine fuel tank.
Do not store engine with fuel in fuel tank indoors.
Fuel and fuel vapors are highly explosive.

Preparation

Dress appropriately when operating the tiller.
Always wear sturdy footwear.
Never wear sandals, sneakers or open shoes, and never operate the tiller with bare feet.
Do not wear loose clothing that might get caught in moving parts.
Carefully inspect the area to be tilled and remove all foreign objects.
Do not till above underground water lines, gas lines, electric cables, or pipes.
Do not operate the tiller in soil with large rocks and foreign objects which can damage the equipment.
Disengage all clutches and leave control lever in the neutral position before starting the engine.
Handle fuel with care; it is highly flammable.
a. Use an approved fuel container.
b. Never add fuel to a running engine or hot engine.
c. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
d. Replace gasoline cap securely and clean up spilled fuel before restarting.

WARNING
THE RIGHT AND LEFT SIDES OF YOUR ROTOTILLER ARE DETERMINED FROM THE OPERATING POSITION AS
YOU FACE THE DIRECTION OF FORWARD TRAVEL.
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL.
YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.

WARNING
HOT GASES ARE A NORMAL BY-PRODUCT OF A FUNCTIONING INTERNAL COMBUSTION ENGINE.
FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES.
DO NOT ALTER/MODIFY ENGINE:
NEVER ALTER OR MODIFY THE ENGINE FROM THE FACTORY.
SERIOUS INJURY OR DEATH MAY OCCUR IF ENGINE IS MODIFIED OR ALTERED.
WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR PRODUCT, YOU MUST ALWAYS FLIP THE ON/OFF SWITCH TO THE OFF POSITION.

OPERATION

Do not operate tiller under the influence of alcohol or drugs.
Never operate tiller without guards, covers, and hoods in place.
Keep hands, feet, and clothing away from rotating parts.
Keep clear of tiller tines at all times.
Tines rotate when tiller is engaged; tines rotate when the drive safety control lever is pulled down.
Releasing the drive safety control lever to neutral stops the tines.
Use extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller.
If vegetation clogs the tines, stop the engine and disconnect the spark plug wire before removing vegetation by hand.
If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause.
Vibration is generally a warning of trouble.
Do not run the engine indoors; exhaust fumes are deadly.
Do not overload the machine capacity by attempting to till too deep at too fast of a rate.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground.
The tines may catch in the ground and propel the tiller forward.
If this occurs, let go of the handle bars and do not restrain the machine.
Take all possible precautions when leaving the machine unattended.
Disengage control lever, stop the engine, wait for all moving parts to stop, and make certain guards and shields are in place.
When leaving the operating position for any reason:
- Shut off the engine.
- Wait for all moving parts to stop

MAINTENANCE AND STORAGE

Keep machine, attachments and accessories in safe working condition.
Check shear bolts, engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
To prevent accidental starting, always disconnect and secure the spark plug wire from the spark plug before performing tiller maintenance.
Never run the engine indoors. Exhaust fumes are deadly.
Always allow muffler to cool before filling the fuel tank.
Never store equipment with gasoline in the tank inside a closed building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any building.
Always refer to the operator’s guide instructions for important details if the tiller is to be stored for an extended period.

SAFETY DECALS

This rototiller unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the tiller to remind you of this important information while you are operating the unit.
These important safety labels are illustrated below, and are shown here to help familiarize you with the location and content of the safety messages you will see as you perform normal tilling operations.
Please review these decals now, and if you have any questions regarding its meaning or how to comply with these instructions, reread the complete safety instruction text in this manual.
For additional questions call Earthquake® Customer Service.

Part No. 17052
MOVING PARTS WARNING
Frame Near Belt Decal
Part No. 17049
MULTI INJURY WARNING
Hood Decal
Part No. 17047
PINCH POINT WARNING
**Tail Mount Decal

**

Part No. 15698
DECAL PICTORIAL LEVER
CLUTCH ENGAGEMENT
Right Handle Bar and Drive
Control Lever
Part No. 17918
DECAL PLACE FREE HAND HERE
**Left Handle Bar

**

Part No. 17920
CORRECT TINE INSTALLATION
Part No. 17050
TINES DANGER/OPERATION
Hood Decal

HAZARD SYMBOLS AND MEANINGS

Symbols

A: Warning!
B: Avoid Injury From Rotating Tines.
C: Read Owner’s Manual Before Operating Machine.
D: Remove Objects that Could Be Thrown By This Machine.
E: Dangerous Moving Parts.
F: Be Aware of Moving and Rotating Parts.
G: Wear Ear and Eye Protection At All Times.
H: Do Not Service or Adjust Moving Parts Unless Engine is Stopped and Spark Plug Wire is Disconnected.
I: Dress Appropriately And Wear Sturdy Footwear.
J: Toxic Fumes—Do Not Operate in Unventilated Areas.
K: Hot Surfaces.
L: Fire Hazards.
M: Do Not Use In Thunderstorms—For severe weather, stop operation of this machine and seek shelter.
N: Team Lift—For your safety, always have at least two people when lifting this machine.
O: Do Not Till Above Underground Utility Lines And Pipes.
P: Do Not Operate When Children Or Others Are Around.

FEATURES

The advantage of the Earthquake® BADGER gear drive Front Tine Rototiller, over other tillers, is the exclusive hinged tail mount, wheel and drag stake assembly.
This feature gives the tiller its stability and versatility.
For easy transport and quick turning in the garden, fold the wheels under the engine.
During operation, the wheels unfold back and the drag stake folds down.
The long length between the tines and the drag stake make this the most comfortable handling front tine tiller on the market. SEE FIGURE 1
Features

IMPORTANT
IT IS RECOMMENDED THAT TWO PEOPLE ASSEMBLE ROTOTILLER TOGETHER. ASSEMBLING ROTOTILLER
ALONE MAY MAKE ASSEMBLY MORE DIFFICULT AND INCREASE RISK OF INJURY

CAUTION
HANDLE ROTOTILLER WITH CARE. DO NOT DAMAGE THROTTLE CABLE WHEN TRANSPORTING OR OPERATING.

UNPACKING AND ASSEMBLY

Carton Contents

Front Tine Rototiller
Parts Bag (with manuals and assembly hardware parts packet)
Parts Box (with outer tines, wheel axle, and drag stake)
2x Wheels
Handlebar Assembly
Tine Shield
Bottle of Viper® 4-Cycle Oil
Tools Required for Assembly
Utility knife or box cutter
2x 10 mm Wrench
2x 13 mm Wrench
NOTE: Socket head wrench may make assembly easier, but is not necessary.

ASSEMBLY

a. Open top of carton and remove handlebar assembly, wheels, parts bag, tine shield, and bottle of oil.
b. Parts Packet contains:
- 4 – Bolts M8 X 1.25 X 20MM
- 2 – Hairpin 2.5 Dia. X 35MM
- 1 – Pin Lock 8 X 40MM
- 4 – Washers M8 X 24 X 2.0MM
- 2 – Bolts M8 X 1.25 X 45
- 6 – Nut M8 Nylock
- 2 – Washer 12MM
- 4 – Bolts M6 X 1.0 X 16MM
- 4 – Nut M6 Nylock
- 1 – Drag Stake Handle Assembly (Incl. M6 Bolt & Nut)
  NOTE: Plastic side of Nylock nut must face away from bolt head during assembly. SEE FIGURE 8
Cut all four corners of box so it lies flat on the ground.
Pull out parts box and remove contents.
Assemble axle to lower tail mount.
Install wheels on each end of axle; install 12 MM washers onto axle against wheels; insert hairpins into holes in axle to keep washers and wheels in place.
SEE FIGURE 3

WARNING
** DO NOT LIFT ROTOTILLER FROM CARTON. ROTOTILLER IS HEAVY AND CAN CAUSE INJURY. CUT BOX AWAY
FROM ROTOTILLER TO ACCESS MACHINE AND PARTS.
WARNING
KEEP HANDS AND FEET AWAY FROM TAIL MOUNT CASTING. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY. (SEE FIGURE 2)

Tail mount casting allows tiller to be in two different positions:**
working and transport.
When transitioning from working position into transport position, or vice versa, be careful of the breach between the upper and lower tail mount casting to avoid pinching hazards.
Install tine shield using four M6 bolts and four M6 nylock nuts.
Line up slots on both sides of shield and insert both bolts and nuts in place before fully tightening. SEE FIGURE 4

NOTE: Dirt shield must be between engine mount deck and tine shield.
Assemble tines to unit.
a. Assemble outer tines to unit using two M8 bolts and two M8 any lock nuts.
The arrow on the tines must point in the direction of forward rotation.
b. Outside tines have two positions- wide 21″ and narrow 16″.
For narrow width, assemble with short side of tine holder pipe towards center of machine. SEE FIGURE 5

c. For wide width, move the left tine to the right side and right tine to the left side.
Assemble with the long side of tine pipe towards machine, making sure arrow on the tines are pointing in the direction of forward rotation.
SEE FIGURE 6
a. Assemble the upper handle bar assembly onto the lower loop mount using four M8 bolts, four M8 flat washers and four M8 locknuts.
The handlebar as well as the bolt should go on the outer side of the lower loop mount, while the washer and nut should be placed on
the inside. SEE FIGURES 7 & 8

b. The upper two bolts can be assembled through one of three hole positions depending on the user’s preferred handle bar height (low, middle, high).
For the highest height, insert bolt into the most forward hole.
For the lowest height, insert bolt into the most rear hole. SEE FIGURE 7
Insert depth regulator/drag stake through bottom opening in lower tail mount and secure with lock pin.
Assemble drag stake handle onto drag stake using accompanying M6 Bolt and Nut. SEE FIGURE 9

WARNING
THE RIGHT AND LEFT SIDES OF YOUR ROTOTILLER ARE DETERMINED FROM THE OPERATING POSITION AS
YOU FACE THE DIRECTION OF FORWARD TRAVEL.
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE

Fill Engine Crankcase

Add oil according to engine manual. Do not overfill.
Use a clean, high quality detergent oil.
Use no special additives with recommended oils.
Do not mix oil with gasoline.
Oil level must be full.
Check the oil level by checking the engine’s oil dipstick if provided, or by removing oil fill plug.
Oil level should be up to the bottom of the fill plug opening.
Always check oil level before starting engine.
Refer to engine manual for capacity and type of oil to use.

CONTROL AND OPERATING SYMBOLS

FIGURE 10 shows common control and operating symbols that may be found on the unit or in this manual.
Before you operate your unit, learn and understand the purpose for each symbol.

CONTROLS

Drive Safety Control Lever
Pulling down on the drive safety control lever engages the tines.
Releasing the drive safety control lever disengages the tines to a neutral position.

Belt Tension Adjustment
Proper belt tension is critical for good performance.
After 30 minutes of operation, all cables may have to be adjusted due to initial stretch.
Thereafter, check tension after every two hours of operation.

WARNING
THIS INFORMATION IS PROVIDED HERE ONLY TO INTRODUCE THE CONTROLS.
DO NOT START THE ENGINE AT THIS TIME. STARTING AND OPERATING INSTRUCTIONS ARE GIVEN IN THIS MANUAL.
PLEASE READ THIS SECTION AND ALL OPERATING AND SAFETY INSTRUCTIONS BEFORE STARTING YOUR TILLER.

AS A SAFETY PRECAUTION, THE DRIVE SAFETY CONTROL LEVER WILL NOT LOCK IN THE FORWARD POSITION.
TO STOP THE TINES AT ANY TIME, RELEASE THE DRIVE SAFETY CONTROL LEVER.
ENGINE SHOULD BE OFF BEFORE ADJUSTING ANY CONTROLS.
DO NOT ADJUST TILLING DEPTH UNLESS DRIVE SAFETY CONTROL LEVER IS RELEASED TO THE NEUTRAL POSITION.

To increase belt tension, loosen upper jam nut in 1/8″ increments while holding lower jam nut in place.
SEE FIGURE 11
Check adjustment and instructions under “Check Belt Tension” section.
This procedure can be repeated until conduit adjustment bolts have no more adjustment left.
If no more adjustment can be made, belt may have to be replaced.

Depth Regulator Drag Stake

To Adjust Tilling Depth:

Remove lock pin.
Raise or lower the depth regulator.
The lower the depth regulator, the deeper the tilling depth.
Align hole in depth regulator lever with hole in depth regulator bracket and replace lock pin.
SEE FIGURE 9 (page 11)

DANGER
DO NOT START YOUR TILLER UNTIL YOU HAVE READ AND UNDERSTAND THIS MANUAL AND THE SECTIONS IN THIS MANUAL COVERING SAFETY AND OPERATION.
ALWAYS PERFORM THE PRE-START INSPECTION CHECKLIST BEFORE STARTING THE ENGINE.
PRACTICE OPERATING THE CONTROLS AND TILLER WITH TINES OUT OF GROUND BEFORE BEGINNING TO TILL.
IT IS IMPORTANT THAT YOU KNOW HOW TO USE THE TILLER PROPERLY:
KEEP CONTROL AT ALL TIMES, STOP THE TINE FROM TURNING, AND STOP THE ENGINE IF NECESSARY.
IF YOU DO NOT KNOW HOW TO DO THESE THINGS, READ THE CONTROLS AND SAFETY SECTIONS BEFORE PROCEEDING.
ALWAYS MAINTAIN CONTROL OF YOUR TILLER. ONLY OPERATE TILLER IN SOIL CONDITIONS THAT ARE CONDUCIVE TO MAINTAINING CONTROL OF THE TILLER.
DO NOT OPERATE TILLER IN CONDITIONS THAT CONTAIN ROCKS, FOREIGN OBJECTS, OR ANY OTHER MATERIAL THAT IS NOT SOIL.
IF YOUR TILLER BUMPS, JERKS, OR LURCHES, LET GO OF THE HANDLEBARS AND THE DRIVE CONTROL LEVER IMMEDIATELY SO THAT THE TINES STOP TURNING.
CAUTION MUST BE TAKEN WHEN SELECTING TILLING DEPTH.
LOSS OF CONTROL COULD RESULT IF YOU ATTEMPT TO TILL IN CERTAIN SOIL CONDITIONS WITH THE DRAG STAKE SET IN TOO HIGH OF A POSITION.
STOP THE ENGINE AND REMOVE SPARK PLUG WIRE BEFORE REMOVING MATERIAL FROM THE TINES BY HAND OR ANY OTHER METHOD.
ENGINE AND SURROUNDING PARTS BECOME EXTREMELY HOT DURING NORMAL OPERATION.
TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150°F (66°C). AVOID THESE AREAS.
ALLOW ENGINE TO COOL COMPLETELY BEFORE TOUCHING THESE HOT SURFACES.
THESE AREAS WILL CAUSE SERIOUS BURN INJURIES IF TOUCHED BEFORE THE ENGINE HAS COOLED.
ALWAYS KEEP HANDS AND FEET CLEAR OF ROTATING MACHINE PARTS.

CAUTION
DO NOT USE CHOKE CONTROL TO STOP ENGINE.
BACKFIRE OR ENGINE DAMAGE MAY OCCUR! TO STOP THE ENGINE AT ANY TIME, MOVE THROTTLE CONTROL TO THE OFF OR STOP POSITION, OR TURN THE ON/OFF SWITCH TO OFF.
ALWAYS RELEASE DRIVE SAFETY CONTROL LEVER TO NEUTRAL POSITION BEFORE ADJUSTING THE DEPTH OF THE DRAG STAKE.
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL.
YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.

WARNING
GASOLINE IS HIGHLY FLAMMABLE AND MUST BE HANDLED WITH CARE. NEVER FILL THE TANK WHEN
THE ENGINE IS HOT OR RUNNING.
ALWAYS MOVE OUTDOORS TO FILL THE TANK.

OPERATION

Pre-Start Inspection

Make sure all safety guards are in place and all nuts and bolts are secure.
NOTE: All hardware (nuts, bolts, etc) should be checked for tightness before each use.
Vibration of machine can cause them to loosen.
Check oil level in engine crankcase. See your engine manual for procedure and specifications.
Inspect air cleaner for cleanliness. See your engine manual for procedure.
Check the fuel level. Fill the fuel tank no closer than one inch from top of tank to provide space for expansion.
See your engine manual for fuel recommendations.
Be sure spark plug wire is attached and spark plug is tightened securely.
Check position of wheels.
Check depth regulator drag stake position.
Examine underneath and around engine for signs of oil or fuel leaks.
Inspect fuel hoses for tightness and fuel seepage.
Look for signs of engine damage.
Remove excessive debris from muffler area and recoil starter.
Turn fuel shutoff valve to the ON position if engine is equipped with one.

START-UP

Start-up instructions and a description of engine operation and all related precautions and procedures can be found in the engine manufacturer’s manual that accompanies the tiller

Shutting Down
To stop the engine at any time, put the ON/OFF switch to the OFF position.
To stop tines at any time, release the drive safety control to the neutral position.

Tilling

Adjust the depth regulator drag stake to achieve desired tilling depth.
NOTE: Raise depth regulator lever up one hole at a time, testing tiller operation after each adjustment.
Raising depth regulator lever too high can result in loss of control of tiller!
Place the tiller in motion by pushing down on the drive safety control lever; this will engage the tines.

MAINTENANCE

Maintenance Schedule
Your rototiller has been designed and produced by the industry’s leading manufacturer of outdoor power equipment to provide you with years of reliable operation.
Keeping your tiller in top running condition will prolong its life, and help you obtain optimum performance.
Please read this maintenance schedule, and note the recommended care operating intervals to extend the life of your unit.

Maintenance Operation| Page| Before Each Use| 50 hours or Every Season
---|---|---|---
Check belt tension| 16| X|
Change forward belt| 16| | X
Engine maintenance| 17, EM| X| X
Check oil level/change oil| 17, EM| X| 1
Clean tine axle shaft| 17| X| X
Lubrication| 17| | X

EM = See engine manual
1 = Change oil after the first three to five hours of use, then after every 50 hours or every season.
Change oil every 25 hours when operating under heavy load or in high temperatures.

WARNING
PREVENT ACCIDENTAL STARTING.

ENGINE MUST BE TURNED OFF AND COOL, AND SPARK PLUG WIRE MUST BE REMOVED AND SECURED FROM
SPARK PLUG BEFORE CHECKING AND ADJUSTING ENGINE OR EQUIPMENT. ACCIDENTAL ENGINE START CAN CAUSE SERIOUS INJURY.

BELT MAINTENANCE

Check Belt Tension
Belt tension may decrease over time.
It may need to be adjusted within the first half hour of operation and should be checked after every two hours of operation.
Proper adjustment will assure long belt life.
Too much or too little belt tension will cause premature belt failure.
An indication that the belt may need to be adjusted is a constant buzzing sound that can be heard when the engagement lever is compressed (see page 18), or a persistant squealing sound when engaged and under load.

NOTE: A short buzzing noise can be heard when engagement lever is released.
This is normal, caused by the teeth of the cog belt catching the wire guide, stopping the rotation of the belt.
This does not require the belt tension to be adjusted.

To check and adjust the belt tension, do as follows:

Turn off engine. Engine must be cool.
Remove spark plug wire from spark plug and secure.
With drive safety control lever in the neutral position, measure length of the cable spring when in its relaxed state.
Pull down on drive safety control lever and measure length of spring when extended. Ideal length would be 1/4″ longer.
SEE FIGURE 13
To adjust, SEE FIGURE 11 and Belt Tension Adjustment instructions.

Change Belt

Turn off engine. Engine must be cool.
Remove spark plug wire from spark plug and secure.
Remove front belt cover and dirt shield plate from tiller frame.
SEE FIGURE 14
- a. Remove the belt from the engine pulley as follows:
- Gently pull the engine recoil rope to rotate the pulley.
- With the pulley turning, force the belt out of the V-groove.
- Slide the belt free of the engine pulley.
- Pull the belt down and out of the way.
- Push the belt forward and out the front of the machine.
- b. Install new belt as follows:
- Place belt in transmission pulley groove.
- Gently pull the engine recoil rope to rotate the engine pulley while forcing the belt into the V-groove.
Reinstall front belt cover and dirt shield plate onto tiller frame.
Check and readjust belt tension if necessary.
Attach spark plug wire

IMPORTANT
CHECK BELT TENSION REGULARLY. TOO MUCH OR TOO LITTLE TENSION WILL CAUSE PREMATURE BELT
FAILURE AND DAMAGE TO EQUIPMENT.

BELT REPLACEMENT P/N: 22633

ENGINE MAINTENANCE

Refer to the engine manual included in your parts bag for information on engine maintenance.
Your engine manual provides information and a maintenance schedule for performing the following tasks:

Check oil level before each use and after every eight hours of operation.
Change oil after first three to five hours of operation.
Change oil while engine is warm. Refill with new oil of recommended grade.
Check spark plug yearly or every 100 hours of operation.
Service air cleaner.
Keep engine and parts clean.
Check engine and equipment often for loose nuts and bolts; keep all hardware tightened.

Check or Fill Engine Crankcase

Add oil according to engine manual. Do not overfill. Use a clean, high-quality 4-cycle engine oil.
Use no special additives with recommended oils.
Do not mix oil with gasoline.
Oil level must be full. Check the oil level by checking the engine’s oil dipstick.
Always check oil level before starting engine.
Refer to engine manual for capacity and type of oil to use.

Clean Tine Axle Shaft

Turn off engine. Engine must be cool.
Remove spark plug wire and secure from spark plug.
Remove all vegetation, string, wire, and other material that may have accumulated on the axle between the inside set of tines and the seal on the transmission housing.
Replace spark plug wire.

Lubrication

Proper lubrication of moving mechanical parts is critical for proper care and maintenance.
Oil the moving parts using a 30-weight oil.

CAUTION
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL.
YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.
ENGINE CAN OVERHEAT AND BECOME DAMAGED IF DEBRIS BLOCKS THE COOLING SYSTEM OR ROTATING SCREEN.
NEVER RUN ENGINE WITHOUT COMPLETE AIR CLEANER INSTALLED ON ENGINE.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE DAMAGE TO THE ENGINE AND VOID YOUR WARRANTY.

STORAGE

Prepare for Storage
Follow the steps below to prepare your tiller for storage.
Read your engine manual for detailed instructions on preparing the engine for storage.

Protect wheels and axles from rust:
- Coat the axles lightly with axle grease.
Drain fuel system completely following engine manufacturer’s instructions or add fuel stabilizer to prevent fuel from gumming up during extended storage period.
Run engine for at least 5 minutes to distribute fuel stabilizer mixture throughout entire fuel system.
While engine is still warm, drain the oil from the engine.
Refill with fresh oil that is recommended in engine manual.
Clean external surfaces, engine and cooling fan.
Remove spark plug; pour one ounce of SAE 30 oil into spark plug hole.
Plug hole and pull starter cord slowly to distribute oil evenly in cylinder head area.
Reinstall spark plug.
Transport unit to a suitable storage location.
If you have chosen to use a fuel stabilizer and have not drained the fuel system, follow all safety instructions and storage precautions
in this manual to prevent the possibility of fire from the ignition of gasoline fumes.
Remember, gasoline fumes can travel to distant sources of ignition and ignite, causing risk of explosion and fire.
If there is any possibility of unauthorized use or tampering, remove the spark plug and store it in a safe place before storing the rototiller unit.
Be sure to plug the spark plug hole to prevent foreign material from entering

WARNING
PRACTICE SAFETY AT ALL TIMES. ENGINE MUST BE TURNED OFF AND ALLOWED TO COOL, AND SPARK
PLUG WIRE MUST BE DISCONNECTED AND SECURED BEFORE ATTEMPTING ANY MAINTENANCE OR REPAIR.
FAILURE TO COMPLY WITH THIS SAFETY REQUIREMENT CAN RESULT IN SERIOUS PERSONAL INJURY TO YOU
OR BYSTANDERS.
DO NOT STORE TILLER IN AN UNVENTILATED AREA WHERE FUEL FUMES MAY REACH FLAME, SPARKS, PILOT LIGHTS OR AN IGNITED OBJECT.
DRAIN FUEL OUTDOORS AWAY FROM ANY IGNITION SOURCES.
USE ONLY APPROVED FUEL CONTAINERS.

TROUBLESHOOTING AND REPAIR

Troubleshooting Guide
While normal care and routine maintenance will extend the life of your rototiller, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.
The troubleshooting guide below lists the most common problems, causes and remedies

PROBLEM	REMEDY/ACTION
Engine will not start

Add gas to gas tank.
Connect spark plug wire to spark plug.
ON/OFF switch must be turned ON and engine choked for a cold start (if equipped with a choke).

Engine runs rough, floods during operation|

Clean or replace air cleaner.

Engine is hard to start|

Drain old fuel and replace with fresh.
Use gas stabilizer at end of season.
Make sure spark plug wire is securely attached to spark plug.
Drive safety control lever must be released to neutral to start the engine.

Engine misses or lacks power|

Raise the tines for shallow tilling by raising the depth regulator drag stake.
Clean or replace air cleaner.
Improper carburetor adjustment, take to authorized engine service center.
Replace spark plug and adjust gap.
Drain and refill gas tank with fresh fuel.

Tiller moves forward during starting|

Drive safety control lever must be released to neutral to start the engine.
Check belt tension.

Tiller is difficult to control when tilling (Machine jumps or lurches forward)|

Lower the depth regulator drag stake for greater resistance and control of the machine.

Belts squeal in forward operation|

Check belt tension and adjust if necessary.

Constant buzzing sound is heard while engagement lever is com- pressed|

Fully compress engagement lever
Properly space wire guide from idler pulley to clear belt
Check belt tension and adjust if necessary.

NOTE: If engagement lever is fully compressed, wire guide is properly adjusted, and cable has reached full adjustment and buzzing persists, the belt may be stretched and may need to be replaced.

Excessive heat build up in transmission/tine area during tilling|