FERM WSM1009 Wall Chaser User Manual

June 9, 2024
FERM

WSM1009 Wall Chaser
User ManualFERM WSM1009 Wall Chaser WSM1009
Original instructions
WWW.FERM.COM 

WSM1009 Wall Chaser

FERM WSM1009 Wall Chaser - fig 1

WALL SLOTTER 1700W – 125MM

Thank you for buying this Ferm product.
By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers.
All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive warranty. We hope you will enjoy using this product for many years to come.

SAFETY WARNINGS

WARNING
Read the enclosed safety warnings, the additional safety warnings and the instructions.
Failure to follow the safety warnings and the instructions may result in electric shock, fire and/or serious injury.
Keep the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

| Read the user manual.
---|---
| Risk of personal injury.
| Risk of electric shock.
| Immediately remove the mains plug from the mains if the mains cable becomes damaged and during cleaning and maintenance.
**| Wear safety goggles. Wear hearing protection.
| Wear a dust mask.
|
Caution: Laser beam! Do not look directly into the laser beam. Do not point the laser beam at humans or animals.
| Risk of flying objects. Keep bystanders away from the work area.
**
| Double insulated.
| Do not dispose of the product in unsuitable containers.
****| The product is in accordance with the applicable safety standards in the European directives.

ADDITIONAL SAFETY WARNINGS FOR WALL SLOTTERS

  • Do not work materials containing asbestos. Asbestos is considered carcinogenic.
  • Wear safety goggles, hearing protection and if necessary other protective means, such as safety gloves, safety shoes, etc.
  • Before use, remove all nails and other metal objects from the wall.
  • Be aware of hidden pipes and wiring when cutting slots into walls.
  • Always hold the machine with two hands.
  • Do not use the machine without the guard.
  • Inspect the cutting discs before each use. Do not use cutting discs which are bent, cracked, or otherwise damaged.
  • Make sure that the cutting discs are properly mounted.
  • Make sure that the cutting discs rotate in the correct direction.
  • Do not use the machine with the cutting discs facing upwards or to the side.
  • Only use cutting discs that are suitable for use with the machine.
  • Only use cutting discs with the correct dimensions.
  • Do not use other accessories than cutting discs.
  • Do not use the machine when a maximum slot depth is required that exceeds the maximum slot depth of the cutting discs.
  • Make sure that your hands do not touch the rotating parts.
  • Always work in the correct working direction (see indication on the base).
  • Let the machine run at no load in a safe area after mounting the cutting discs. If the machine vibrates strongly, immediately switch off the machine, remove the mains plug from the mains, and try to solve the problem.
  • Beware that the cutting discs continue to rotate for a short period after switching off the machine. Do not attempt to bring the cutting discs to a standstill yourself.
  • Never put the machine down on a table or a workbench before it has been switched off.

Kickback
Kickback is the upward and backward movement of the cutting discs when the cutting discs unexpectedly touch an object. Securely hold the machine with both hands during use. Keep your attention focused on the operation.
Kickback is usually caused by:
– unintentionally touching hard objects or materials with the rotating cutting discs;
– blunt cutting discs;
– cutting discs that are not properly mounted;
– cutting into a previous cut;
– a lack of attention to the operation;
– an instable stance.
Additional safety warnings for lasers

  • Do not look directly into the laser beam.
  • Do not point the laser beam humans or animals.
  • Do not point the laser beam at strongly reflecting material.
  • Do not insert hard objects into the laser optics.
  • Clean the laser optics with a soft, dry brush.
  • Only have the laser repaired by a qualified technician.

ELECTRICAL SAFETY

Always check that the voltage of the power supply corresponds to the voltage on the rating plate.

  • Do not use the machine if the mains cable or the mains plug is damaged.
  • Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1.5 mm2. If you use a extension cable reel, always fully unroll the cable.

Mains plug replacement (UK only)
If the moulded 3-pin plug attached to the unit is damaged and needs replacing, it is important that it is correctly destroyed and replaced by an approved BS 1363/13A fused plug and that the following wiring instructions are followed. The wires in the mains cable are coloured in accordance with the following code:
blue…………. neutral
brown…………. live
As the colours of the wires in the mains cable of the unit may not correspond to the coloured markings identifying the terminals in the plug, proceed as follows:
– The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black.
– The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red.

TECHNICAL DATA

| WSM1009
---|---
Mains voltage| V~ 230-240
Mains frequency| Hz 50
Power input| W 1,700
No-load speed| min-1 4,000
Slot width| mm 14 / 19 / 29
Slot depth| mm 0 – 28
Cutting disc|
 Diameter| mm 125
Bore| mm 22.2
Spindle thread| M12
Protection class| IP 20
Laser class| 2
Battery type| AAA
Weight| kg 5.1

NOISE AND VIBRATION

| | WSM1009
---|---|---
| dB(A)| 101.88
| dB(A)| 112.88
Uncertainty (K)| dB(A)| 3
Vibration (main grip)| m/s2| 9.43
Vibration (auxiliary grip)| m/s2| 9.564
Uncertainty (K)| m/s2| 1.5

Wear hearing protection.
Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned
– using the tool for different applications, or with different or poorly maintainted accessories, may significantly increase the exposure level
– the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level
Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns

DESCRIPTION (FIG. A)

Your wall slotter has been designed for making slots in masonry. The machine is only suitable for right-hand use.

  1. On/off switch
  2. Lock-off button
  3. Locking knob for slot depth
  4. Scale for slot depth
  5. Spindle lock button
  6. Guard
  7. On/off switch for laser
  8. Laser
  9. Battery compartment
  10. Base
  11. Guide roller
  12. Dust extraction connection
  13. Main grip
  14. Auxiliary grip

ASSEMBLY

Before assembly, always switch off the machine and remove the mains plug from the mains.
Replacing the cutting discs (fig. B – D)
Worn or damaged cutting discs must be replaced immediately.
– Only use sharp and undamaged cutting discs.
– Only use cutting discs that are suitable for the material to be worked.
– Only use cutting discs with a maximum permitted speed that is equal to or exceeds the maximum no-load speed of the machine.
– Only use diamond cutting discs that are suitable for dry cutting.
– Always replace both cutting discs at the same time.
– Never attempt to remove the guard.

  • Place the machine on a stable surface.

  • Loosen the Allen screws (15) using the Allen key (16).

  • Loosen the locking knob (3) and lower the base (10).

  • Remove the guard (6).

  • Keep the spindle lock button (5) pressed to lock the spindle (17).

  • Loosen the outer flange (18) using the flange key (19).

  • Remove the old cutting disc (20), the spacers (21), the old cutting disc (22), the spindle sleeve (23), and the inner flange (24).
    If necessary, use the splitting wedge (25) to remove the spacers (21).

  • If necessary, clean the flanges (18 & 24).

  • Mount the inner flange (24), the spindle sleeve (23), the new cutting disc (22), the spacers (21), and the new cutting disc (20).

  • Firmly tighten the outer flange (18) using the flange key (19).

  • Release the spindle lock button (5).

  • Mount the guard (6).

  • Raise the base (10) and tighten the locking knob (3).

  • Firmly tighten the Allen screws (15) using the Allen key (16).

USE

Setting the slot width (fig. B – E)
The slot width can be set using the spacers between the cutting discs. The number of spacers between the cutting discs determine the slot width.
– Do not set the slot width during use.
– Always mount at least one spacer between the cutting discs.

  • Determine the slot width.
  • Mount the spacers (21) around the cutting discs (20 & 22) in the required order. Refer to the chapter “Replacing the cutting discs”.

Setting the slot depth (fig. A & F)
The slot depth is variable between 0 and 28 mm.
The slot depth can be read from the scale (4).
Do not set the slot depth during use.

  • Slacken the locking knob (3).
  • Tilt the base (10) to the required position. Set a slot depth approximately 3 mm deeper than the required depth to compensate for possible unevenness of the wall surface.
  • Tighten the locking knob (3).

Switching on and off (fig. A)

  • To switch on the machine, keep the lock-off button (2) pressed and simultaneously press the on/off switch (1).
  • To switch off the machine, release the on/off switch (1).

Overload protection
The machine is equipped with an overload protection device which automatically switches off the machine if the machine is overloaded.

  • Switch off the machine.
  • Remove the machine from the workpiece.
  • Switch on the machine.
  • Run the machine at no-load for approximately 1 minute to allow the machine to cool down.

Using the laser (fig. A)
The laser is used for projection of the cut on the wall.

  • To switch on the laser (8), press the on/off switch (7).
  • To switch off the laser (8), release the on/off switch (7).

Dust extraction (fig. G)
Only use the machine when it is connected to a vacuum device which is approved for stone dust. The vacuum device must be suitable for the material to be worked. Use a special vacuum device when working with toxic materials or where toxic dust is produced.
– Never use a household vacuum cleaner. The use of a household vacuum cleaner can easily damage both your health and the vacuum cleaner.
– Always use the dust extraction adapter.
– Make sure that the hose of the vacuum device is securely connected to the dust extraction adapter.
– If the vacuum device breaks down, stop work immediately, switch off the machine, remove the mains plug from the mains, and try to solve the problem.

  • Insert the dust extraction adapter (26) into the dust extraction connection (12).
  • Connect the hose of a vacuum device to the dust extraction adapter (26).

Hints for optimum use

  • Draw lines to define the direction in which to guide the cutting discs.

  • Hold the machine with both hands.

  • Set the slot width.

  • Take one of the following steps:
    – Lower the machine into the wall and set the slot depth (recommended). The machine is placed against the wall and the cutting discs lower into the wall in order to set the slot depth more accurately.
    – Set the slot depth and lower the machine into the wall.

  • Place the machine with the guide roller on the wall. Make sure that the cutting discs align with the drawn lines on the wall.

  • Set the slot depth.

  • Switch on the machine.

  • Wait until the machine has reached full speed.

  • Slowly move the machine along the pre-drawn lines from top to bottom, firmly pressing the guide roller against the wall (fig.I).

  • Do not apply too much pressure on the machine. Let the machine do the work.

  • Switch off the machine and wait for the machine to come to a complete standstill before putting the machine down.

CLEANING AND MAINTENANCE

Before cleaning and maintenance, always switch off the machine and remove the mains plug from the mains.

  • Regularly clean the housing with a soft cloth.
  • Keep the ventilation slots free from dust and dirt. If necessary, use a soft, moist cloth to remove dust and dirt from the ventilation slots.
  • Regularly clean the cutting discs to avoid inaccuracies during use.

Replacing the batteries (fig. H)
The laser uses 2 AAA batteries. If the laser stops working, the batteries must be replaced.

  • Remove the cover (27) from the battery compartment (9).
  • Remove the old batteries (28).
  • Place the new batteries (28).
  • Mount the cover (27) to the battery compartment (9).

WARRANTY

Consult the enclosed warranty terms.

ENVIRONMENT

Disposal
The product, the accessories, and the packaging must be sorted for environmentally friendly recycling.
Only for EC countries
Do not dispose of power tools into domestic waste.
According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.
The product and the user manual are subject to change. Specifications can be changed without further notice.

Spare parts list

Position Description No.
2 Switch 408660
13 Carbon brush set (2pcs) 408661
18 Stator 408662
41 – 43 Ring set 408663
23 Rotor 408664
57 – 69 Laser complete 408665
34 Fixing knob 408666
37 Outer flange 408667
44 Inner flange 408668
71 Dust extraction adaptor 408669
Chisel 409336
77 Allen key 5mm 409337
72 Flange key 409334

DECLARATION OF CONFORMITY WSM1009 – WALL SLOTTER
**** We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:

EN 55014-1, EN 55014-2, EN 60745-1, EN 60745-2-22, EN 60825-1,
EN 61000-3-2, EN 61000-3-3
2014/30/EU, 2006/42/EC, 2012/19/EU, 2011/65/EU
Zwolle, 01-03-2019

H.G.F. Rosberg
CEO Ferm
Ferm • Lingenstraat 6 • 8028 PM
Zwolle The Netherlands
WWW.FERM.COM
1903-22
©2019 FERM

References

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