OHLINS YA 819 Venture Shock Absorber Instruction Manual

June 9, 2024
OHLINS

OHLINS YA 819 Venture Shock Absorber

OHLINS YA 819 Venture Shock Absorber

Kit Contents

Kit Contents

Description| Part No| Pcs
Shock absorber| YA819| 1
Tie rap| 00231-01| 3
Screw M10x50| 05404-17| 1
Nut M10| 00430-01| 1
Sticker set| 10207-01| 1
Sticker Memo notes| 01180-01| 1
Owner´s manual| 07241-02| 1

Note:

  • Please note that there can be small differences between your product and the images in these instructions.
  • Please note that during storage and transport, especially at high ambient temperature, some of the oil and grease used for assembly may leak and stain the packaging. This will not cause damage to the product, wipe off the excessive oil or grease with a cloth.
  • Before you install this product, check the kit contents. If anything is missing, please contact an Öhlins dealer.
  • When you work with this product, see the vehicle service manual for vehicle specific procedures and important data.

Warning

  • Before you install this product, read the Öhlins Owner’s manual. This product is an important part of the vehicle and the vehicle stability.
  • We strongly recommend to let an Öhlins dealer install this product.
  • If you work with a lifted vehicle, make sure that it is safely supported to prevent it from tipping over.

MOUNTING INSTRUCTIONS

Before you install this product clean the vehicle.

  1. Put the motorcycle on a work stand so that the rear wheel is up in the air and put a support under the rear wheel.
  2. Remove the seat.
  3. Remove the covers below the seat.
  4. Remove the screw connecting the triangle link and pull rods.
  5. Remove the lower shock absorber screw.
  6. Remove the upper shock absorber screw. Lower the swing arm and remove the shock absorber upwards.OHLINS YA 819 Venture Shock Absorber 1
  7. Mount the Öhlins shock absorber in reverse order.
  8. Mount the hydraulic preload master cylinder at the silencer mount. Use the supplied screw (05404-17) and nut (00430-01). Keep original outer and inner washers against the silencer bracket.
  9. Use supplied Tie-raps (00231-01) to fasten the hose.
  10. Mount the covers and seat back in reverse order.

ADJUSTMENTS

Warning: Before you ride/drive, always make sure that the setup is according to the recommended setup data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up.

OHLINS YA 819 Venture Shock Absorber 3

SETUP DATA

Length 385 mm
Stroke 100 mm
Rebound 14 clicks
Compression 12 clicks
Spring (part.no.) 00580-21
Spring preload 13.5 +10/0 mm
Spring rate 75 N/mm
Spring free length 250 mm

Recommended Free sag and Ride height

R1-R2|  | mm
R1-R3| 81| mm
F1-F2|  | mm
F1-F3| 81| mm

Alternative springs

Spring Part no Spring rate (N/mm) Load (most intended usage)
20580-31 95 Passenger or luggage >30 kg

Ohlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur. Ohlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Ohlins Racing AB  is prohibited. To find the latest information contact an Ohlins distributor. Please contact Ohlins if you have any questions regarding the contents in this document.

Ohlins Racing AB
Box 722 S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
Part no. MI_YA819_0
Issued 2022-09-27

References

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