AcuityBrands 2ESL4RE Troffer ESLR Series LED 2×4 Retrofit Kit Instruction Manual

June 9, 2024
AcuityBrands

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AcuityBrands 2ESL4RE Troffer ESLR Series LED 2×4 Retrofit Kit

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READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION

To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service of luminaires should be performed by a qualified licensed electrician. Maintenance of the luminaires should be performed by person(s) familiar with the luminaires’ construction and operation and any hazards involved. Regular fixture maintenance programs are recommended. It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary.
DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. Recycle: For information on how to recycle LED electronic products, please visit www.epa.gov.

These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s or owner’s purposes, this matter should be referred to Acuity Brands Lighting, Inc.

WARNING RISK OF ELECTRIC SHOCK
Disconnect or turn off power before installation or servicing. Verify that supply voltage is correct by comparing it with the luminaire label information. Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements. All wiring connections should be capped with UL approved recognized wire connectors.

WARNING RISK OF BURN
Allow lamp/fixture to cool before handling. Do not touch enclosure or light source. Do not exceed maximum wattage marked on luminaire label. Follow all manufacturer’s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling.

CAUTION RISK OF INJURY
Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance. Avoid direct eye exposure to the light source while it is on.

CAUTION RISK OF FIRE
Keep combustible and other materials that can burn, away from lamp/lens. Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.

CAUTION: RISK OF PRODUCT DAMAGE

Never connect components under load.
Do not mount or support these fixtures in a manner that can cut the outer jacket or damage wire insulation.

Unless individual product specifications deem otherwise: Never connect an LED product directly to a dimmer packs, occupancy sensors, timing devices, or other related control devices. LED fixtures must be powered directly off a switched circuit.
Unless individual product specifications deem otherwise: Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling.
Unless individual product specifications deem otherwise: Do not exceed fixtures maximum ambient temperature.
Only use fixture in its intended location. LED products are Polarity Sensitive. Ensure proper Polarity before installation.
Electrostatic Discharge (ESD) : ESD can damage LED fixtures. Personal grounding equipment must be worn during all installation or servicing of the unit. Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance. Some components inside the fixture may not be serviceable. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative for assistance. Always read the frixtures complete installation instructions prior to installation for any additional fixture specific warnings.

Please see product specific installation instructions for additional warmings or any applicable FCC or other regulatory statements.

Failure to follow any of these instructions could void product warranties.
For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com

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Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products.
ABL LED General Warnings, Form No.
503.203 2010 Acuity Brands Ligh? ng, Inc.
All rights reserved. 12/01/10

Installation Instructions

2ESL4RE Retrofit Kit – intended to retrofit 2 x 4 Lithonia Model 2ES8 2ESL2RE Retrofit Kit – intended to retrofit 2 x 2 Lithonia Model 2ES8

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION. IMPORTANT SAFETY INSTRUCTIONS
WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS MAY RESULT IN DEATH, SERIOUS INJURY OR SIGNIFICANT PROPERTY DAMAGE. For your protection, read and follow these warnings and instructions carefully before installing or maintaining this equipment. These instructions do not attempt to cover all installation and maintenance situations. If you do not understand these instructions or additional information is required, contact Acuity Brands Lighting or your local Acuity Brands Lighting distributor.
WARNING: RISK OF ELECTRIC SHOCK. Never connect to, disconnect from or service while circuit equipment is energized.
WARNING: RISK OF FIRE. Lamps are hot. Keep combustible materials away from hot parts. Observe lamp manufacturer’s warnings, recommendations and restrictions on lamp operation and maintenance. Make sure lamps are correctly installed. Use supply conductors with a minimum insulation temperature rating as specified on equipment.
WARNING: Do not use abrasive materials, glass cleaners or other solvents on reflector or lens. Use of these substances may damage fixture, which may result in personal injury.
WARNING: RISK OF PERSONAL INJURY. This equipment may have sharp edges. Wear gloves to prevent cuts or abrasions when removing from carton, handling and maintaining this equipment.

  • Do not install a damaged fixture.

  • This equipment must be installed in accordance with all applicable installation codes and ordinances.
    Proper grounding is required to ensure personal safety.

  • All service shall be performed by qualified service personnel. This equipment must be installed and maintained in accordance with all applicable installation codes by a person familiar with the construction and operation of this product and any hazards involved.

CAUTION: Observe lamp manufacturer’s recommendations and restrictions on lamp operation, including but not limited to ballast type, burning position, replacement, and cycling. We recommend only lamps that comply with applicable ANSI standards.

All fluorescent lamps contain mercury. Follow disposal laws.
See www.lamprecycle.org or contact your state environmental protection department for more information.
Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of this product.
SAVE THESE INSTRUCTIONS

Acuity Brands Lighting, Inc.
One Lithonia Way
Conyers, GA 30012
770-922-9000

Class R Type II Reflector Retrofit Kit
Installation Instructions for Fixture Conversion Retrofit Classified by Underwriters Laboratories, Inc.

Reflector Kit Type II:
Reflector installation or replacement Lamp holder relocation, removal or replacement Ballast relocation, removal, replacement or addition

Installation Instructions
The installation of the Class R reflector kit Type II shall be performed by qualified personnel by completing the steps listed below.

This retrofit kit will consist of:

  1. Unitized Light Engine Assembly (with UL approvals on label)(4) #14 Panhead screws

Job packs will have screws bulk-packed with each pallet of kits.

Unitized Light Engine Assembly – Front & Back (Representative Example)

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Step One:
Remove existing components from Host Housing.
Locate the fluorescent lighting fixture that is to be retrofitted. Turn off power.
WARNING: Electrical shock can occur during retrofit component installation if power is not turned off.
WARNING: Installation of this retrofit assembly requires a person familiar with the construction and operation of fluorescent luminaire electrical system and the hazard involved.
WARNING: Unless otherwise indicated, do not make or alter any opening in the compartment of wiring or electrical components during installation of this retrofit assembly.
WARNING: Insure that existing fixture is and remains properly connected to building ground. Use of any other than Lithonia Lighting supplied screws to install assembly may result in ungrounded fixture components.
WARNING: Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retro fit kit. Check for enclosed wiring and components.
WARNING: Risk of fire or electric shock. LED Retrofit kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician.
WARNING: Risk of fire or electric shock. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings.
Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.
WARNING: To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
For CUL units, “THE RETROFIT KIT IS ACCEPTABLE AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY CSA OR AUTHORITIES HAVING JURISDICTION.

NOT FOR USE WITH DIMMERS
Open the Host Housing existing louvered door, and let it hang down.
Remove fluorescent lamps and channel cover

Identify the power supply wires and unplug the existing Ballast Disconnect Plug (BDP).

Remove lamp mounting brackets on either end of the Host Housing.
Remove the ballast and lamp holder wire. Recycle or properly dispose of all components removed from host fixture.

Step Two:
Install Unitized Light Engine Assembly.

Install Unitized Light Engine Assembly into Host Housing. Loosen captive screw holding hinged J-Box Cover to Assembly and swing it down and open. A pair of supply wires connected to a BDP will be attached – pull this pigtail through to the lens side of the Assembly.

Align the Assembly so that the fixture BDP pigtail will also protrude through the J-Box Cover opening along with the Assembly BDP.
The BDPs will look like this protruding from the J-Box Cover opening at the bottom of the Assembly –

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The Assembly is retained to the host housing with two #14 Panhead Screws on each side.
The screws are driven through the clearance holes at either side of the Assembly (circled in Green) –

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And into the holes in the Host Housing (circled in Red).

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Plug the two halves of the BDPs together.
Push all wiring back through the opening, and re-fasten the JBox Cover.
Close and latch the louvered door.
The retrofit is complete.

Help save our environment by recycling all remaining components.
Save these instructions.

Documents / Resources

| AcuityBrands 2ESL4RE Troffer ESLR Series LED 2x4 Retrofit Kit [pdf] Instruction Manual
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References

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