MAYFAIR 137-8682 Outboard Hydraulic Steering Ram Instruction Manual

: June 9, 2024
: MAYFAIR

Table of Contents

137-8682 Outboard Hydraulic Steering Ram
References
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137-8682 Outboard Hydraulic Steering Ram

MAYFAIR HYDRAULICS

PART NO.
137-8682

TITLE: GEN 2 MERCURY TRIM TAB LED RETRO KIT-

PARTS BREAKDOWN

www.mayfairhydraulics.com

ITEM NO. PART NUMBER
1 137-8664 2 137-8686 3 90010F200SES 4 90010FP-FNSS 5 90050FN-FNSS 6 90010CN- FNSS 7 90010AN-STSS 8 90010AN-STPL 9 137-8417 10 137-8665 11 137-8059 12 137-8666

DESCRIPTION
PIN, MERC TRIM RAM w/BUSHING SENDER MOUNT SCREW, SET NUT, 10-32
NUT, NYLON, 1/2″-20 NUT, 10-24
WASHER, #10 AN WASHER, 10 NYLON FITTING, TRIM TAB SENSOR SPACER, ACTUATOR PIN CABLE END, TRIM TAB HOSE, LED SENDER

QTY.
4 2 2 2 8 4 8 4 2 4 2 2

678

75

1

5

9

IMPORTANT NOTES: 1) ONLY 1 ASSEMBLY SHOWN. KIT COMES WITH 2 OF THESE ASSEMBLIES

12 2

ALWAYS USE ANTI-SIEZE ON ALL BOLTS & #12 137-8666 HOSE. 3) TORQUE #10 NUTS TO 20 IN. LBS.. 4) TORQUE 7/16 NUTS TO 40 FT. LBS.. 5) USE LIQUID PIPE TAPE TO INSTALL #9

137-8417 FITTING.

3

GEN 2 MERCURY TRIM TABS USE 5/8 PINS

4

11

6 7 10 7 5 1

5

THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

MAYFAIR HYDRAULICS

PART NO.
137-8682

TITLE:

MERCURY GEN2 TRIM TAB ACTUATOR KIT

www.mayfairhydraulics.com

H
B A B C F

E J

A B

D

G

WARNING: COAT WITH MERCURY 2-4-C GREASE. BEFORE INSTALLING AND PERIODICALLY INSPECT AND REAPPLY GREASE!

INSTALLATION INSTRUCTIONS: 1) REMOVE OLD TRIM PINS AND CABLE THRU HULL FITTINGS. 2) SEE PARTS BREAKDOWN PRINT FOR PART NUMBERS AND ASSEMBLY LOCATIONS. 3) APPLY ANTI SIEZE TO THE OD OF BOTH 137-8057 PINS AND THREADS. SEE FIG. A. 4) SLIDE PINS INTO TABS AND RAMS. MAKE SURE TO KEEP THE ORIGINAL SPACERS IN THE SAME POSITION. 5) INSTALL 7/16 NUTS, FIG. B. TORGUE TO 40 FT. LBS.. 6) SLIDE #10 NYLON WASHER ON THE UPPER STUD, FIG. C. 7) SLIDE 137-8665 SPACER ON TO THE LOWER STUD, FIG. D. 8) SLIDE SENDER MOUNT ON TO THE STUDS, FIG. E. 9) INSTALL #10 NYLON WASHER, #10 STAINESS WASHER AND NUT ON TO THE UPPER STUDS, FIG. F. TORQUE TO 20 IN. LBS.. THE NUTS WILL BOTTOM OUT ON THE STUD. SLIDE SENDER SHOULD BE FREE TO MOVE. 10) INSTALL 137-8665 SPACER, #10 STAINESS WASHER AND NUT ON TO THE LOWER STUD, FIG. G. TORQUE TO 20 IN. LBS. 11) APPLY LIQUID PIPE TAPE TO 137-8417 FITTING, FIG H. INSTALL IN THREADED HOLE WERE THE CABLE THRU HULL WAS. 12) SLIDE WIRES FROM HOSE AND SENDER THRU THE FITTING. 13) APPLY ANTI SIEZE TO 137-8417 FITTING AND LED SENDER. INSTALL 137-8666 HOSE, FIG J. 14) PROCEDED TO WIRING INSTRUCTIONS.

THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

HARDIN MARINE

11 Industry Dr. Palm Coast, FL 32137 386-445-2500 / FAX 386-445-1122

TITLE:
TRIM SENDER – GEN 2

PART NO.
137-8414

www.hardin-marine.com DASH PANEL TO SENDER WIRE COLOR CODE: 1) BLACK – GROUND 2) RED – 12V/ 5AMP FUSED KEYED POWER 3) YELLOW – DASH LIGHTS 4) BLUE – PORT SENDER BLACK & YELLOW (GROUND) 5) WHITE – PORT SENDER WHITE (SEND) 6) GREY – PORT SENDER RED (POWER) 7) BLUE – STBD SENDER BLACK & YELLOW (GROUND) 8) WHITE – STBD SENDER WHITE (SEND) 9) GREY – STBD SENDER RED (POWER)
OPTIONAL 137-8684 HARNESS KIT COMES WITH: (2) 30′ SENDER HARNESS (GREY, BLUE AND WHITE) (1) 30′ RED WIRE (1) 5AMP FUSE AND HOLDER (20) BUTT CONNECTORS
USED IN 137-8681, 137-8682, 137-8683, 137-8688 & 137-8737 KITS 06/2022.
ADJUSTING THE LED LIGHT RANGE: 1) MOVE TO DRIVE/TAB ALL THE WAY DOWN. 2) BOTH SENDERS MUST BE WIRED AND THE BOTTOM LIGHT ON BOTH SIDES MUST BE LIT. 3) DEPENDING ON THE KIT, YOU WILL EITHER ADJUST THE END SCREWS OR SLID THE ASSEMBLY TO GET THE BOTTOM LIGHT ON THE DASH TO ILLUMINTE. 4) MOVE THE DRIVE/TAB ALL THE WAY UP. 5) USING 1/16 ALLEN KEY, REMOVE THE BACK COVER. 6) USING A SMALL FLAT SCREWDRIVER, CAREFULLY TURN THE ADJUSTMENT ON THE BACK OFF THE LED PANEL ALL THE WAY COUNTER CLOCKWISE. SOME OF THE TOP LED’S SHOULD TURN OFF. 7) SLOWLY TURN THE ADJUSTING SCREW CLOCKWISE UNTIL THE THE TOP LED LIGHT BEGINS TO ILLUMINATE. PANEL IS NOW ADJUSTED FOR FULL RANGE. NOW ADJUST THE OTHER SIDE. CYCLE UP AND DOWN A FEW TIMES TO MAKE SURE LIGHTS ARE ADJUSTED PROPERLY. 8) REINSTALL REAR COVER. 9) 2 SLOT SHOWN. SAME INSTRUCTIONS FOR 4 AND 6 SLOT PANELS.

PORT ADJUSTING SCREW STBD ADJUSTING SCREW
DETAIL A SCALE 2 : 1
A
THIS STYLE ADJUSTMENT ARE USED IN KITS 137-8681, 137-8682 & 137-8683.
WARNING: ATTACHING POWER TO ANY OTHER WIRE THAN THE RED OR GREY WIRE WILL PERMENANTLY DAMAGE THE SENDER AND DASH PANEL.
THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

HARDIN MARINE

11 Industry Dr. Palm Coast, FL 32137 386-445-2500 / FAX 386-445-1122

PART NO.
137-8687

TITLE:
BRAVO GIMBAL MOUNT TRIM INDICATOR

www.hardin-marine.com

6 11 5 7

3 15 14

9 13 10 4 8

17 16

ITEM NO. PART NUMBER

1

137-8653

2

137-8654

3

525-57008

4

525-840843

5

525-840845

6

525-840846

7

525-8M0095310

8

525-17-67297

9

525-18-210711

10 620-60311

11 90006CN-FNSS

12 900-06C050SFS

13 90010AN-STSS

14 90010F075SHS

15 90010SL-STSS

16 90043AN-STSS

17 90043C100HHS

DESCRIPTION MOUNT, BRAVO TRIM SENSOR ARM, BRAVO TRIM ACTUATOR
RETAINER LINK, ROD ARM, BRAVO TRIM SENDER HOUSING, TRIM SENDER TRIM SENSOR PIN, CLEVIS COTTER PIN ECLIP, SHIFTER NUT, 6-32 BOLT, 6-32 x .50 WASHER, #10 AN BOLT, 10-32 x .75 WASHER, #10 WASHER , 7/16AN BOLT,7/16-14 x 1.00

QTY. 1 1 2 1 1 1 1 1 1 1 2 2 1 2 2 1 1

12 1 2

THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

HARDIN MARINE

11 Industry Dr. Palm Coast, FL 32137 386-445-2500 / FAX 386-445-1122

PART NO.
137-8687

TITLE:
BRAVO ELECTRONIC TRIM SENDER

www.hardin-marine.com
THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

D
PORT STBD

WARNING:

ATTACHING POWER TO

ANY OTHER WIRE THAN A THE RED OR GREY WIRE

WILL PERMENANTLY DAMAGE THE SENDER AND DASH PANEL.
INSTALLATION INSTRUCTIONS:

B C

DASH PANEL TO 3 WIRE SENDER WIRE COLOR CODE: 1) BLACK – GROUND 2) RED – 12V/ 5AMP FUSED KEYED POWER 3) YELLOW – DASH LIGHTS 4) BLUE – PORT SENDER BLUE WIRE 5) WHITE – PORT SENDER WHITE WIRE 6) GREY – PORT SENDER RED WIRE 7) BLUE – STBD SENDER BLUE WIRE 8) WHITE – STBD SENDER WHITE WIRE 9) GREY – STBD SENDER RED WIRE

THE SENSOR AND ARM COMES PREASSEMBLED. 2) IF STEERING RAMS ARE IN THE WAY, CAREFULLY REMOVE THEM.

620-336180 45 620-336181 STRAIGHT

REMOVE EXISTING NUTS, FIG. A. SLIDE BRACKET ASSEMBLY OVER STUDS. USING 5/8 SOCKET REINSTALL NUTS AND TORQUE TO 45 FT LBS..
LOWER OUTDRIVE TO THE LOWEST POSITION. INSTALL THE BRACKET TO THE PIVOT PIN, FIG. B, USING 5/8 SOCKET, SNUG BRACKET.
RAISE AND LOWER DRIVE TO PROPERLY POSTION THE PIVOT PIN BRACKET. YOU WANT TO MAKE SURE THE SENSOR ARM DOES NOT STOP WHILE THE DRIVE CONTINUES TO MOVE. MOVE SIDE

TO SIDE TO MAKE SURE NO BIND IN THE BRACKET.

YOU CAN RUN THE SENSOR WIRE TO THE STOCK MERCURY INLET INSIDE THE GIMBAL HOUSING OR ONE OF THE SHOWN THRU HULLS, SOLD SEPARETELY.
WIRE THE TRIM SENDER TO THE DASH PANEL. SEE WIRE INFORMATION ABOVE. IF SINGLE DRIVE ,CONNECT BOTH SIDES OF THE DASH PANEL TO THE SINGLE SENDER.
LOWER THE DRIVE ALL THE WAY DOWN. USING 5/32 ALLEN KEY, LOOSEN SENDER BOLTS, FIG. C. ROTATE THE SENDER COUNTER CLOCKWISE UNTIL JUST THE BOTTOM LIGHT ON THE DASH

PANEL IS LIT.

RAISE OUTDRIVE.
USING 1/16 ALLEN KEY REMOVE THE BACK COVER. USING A SMALL FLAT BLADE SCREWDRIVER, CAREFULLY ROTATE THE SCREWS COUNTER CLOCKWISE FIG. D. SOME LIGHTS WILL TURN

OFF. NOW TURN THE SCREW CLOCKWISE TILL THE TOP LIGHT BECOMES ILLUMINATED.

CYCLE DRIVE UP AND DOWN TO MAKE SURE DASH PANEL IS ILLUMINATED THE FULL TRAVEL. NOW DO TO THE OTHER SIDE. ONCE DONE, REINSTALL REAR COVER AND INSTALL DASH

PANEL.

REINSTALL STEERING RAMS. WIRE TIE THE TRIM SENDER TO THE TRIM RAM. MAKE SURE YOU ROTATE THE DRIVE LEFT AND RIGHT AND THE WIRES ARE NOT BINDING OR PULLING THE WIRES.

HARDIN MARINE

11 Industry Dr. Palm Coast, FL 32137 386-445-2500 / FAX 386-445-1122

TITLE:
3 WIRE SENDER WIRING

PART NO.
137-8684

www.hardin-marine.com
DASH PANEL TO 3 WIRE SENDER WIRE COLOR CODE: 1) BLACK – GROUND 2) RED – 12V/ 5AMP FUSED KEYED POWER 3) YELLOW – DASH LIGHTS 4) BLUE – PORT SENDER BLUE WIRE (GROUND) 5) WHITE – PORT SENDER WHITE WIRE (SEND) 6) GREY – PORT SENDER RED WIRE (POWER) 7) BLUE – STBD SENDER BLUE WIRE (GROUND) 8) WHITE – STBD SENDER WHITE WIRE (SEND) 9) GREY – STBD SENDER RED WIRE (POWER)

137-8684 HARNESS KIT COMES WITH: (2) 30′ SENDER HARNESS (GREY, BLUE AND WHITE) (1) 30′ RED WIRE (1) 5AMP FUSE AND HOLDER (20) BUTT CONNECTORS

PORT STBD

WARNING: ATTACHING POWER TO ANY OTHER WIRE THAN THE RED OR GREY WIRE WILL PERMENANTLY DAMAGE THE SENDER AND DASH PANEL.

USED IN 137-8144, 137-8687, 137-8689, 137-8690 & 137-8729 ACTUATOR KITS
ADJUSTING THE LED LIGHT RANGE FOR MERCURY SMARTCRAFT/3 WIRE SENDER: 1) MOVE THE DRIVE/TAB ALL THE WAY DOWN. 2) BOTH SENDERS MUST BE WIRED AND THE BOTTOM LIGHT ON BOTH SIDES MUST BE LIT. IF ONLY ONE SENDER IS BEING USED, WIRE BOTH SIDES OF THE DASH PANEL TO THE SINGLE SENDER. 3) ADJUST THE MERCURY SENDER SO THE BOTTOM LIGHT IS ON. WHEN TIGHTENING THE BOLTS, THE LIGHT MIGHT TURN OFF OR SHOW TWO LIGHTS. IF SO, LOOSEN BOLTS, ADJUST SENDER AND TIGHTEN BOLTS AGAIN. SENDER IS VERY SENSITIVE TO MOVEMENT. 4) MOVE THE DRIVE/TAB ALL THE WAY UP. 5) USING 1/16 ALLEN KEY, REMOVE THE BACK COVER. 6) USING A SMALL FLAT SCREWDRIVER, CAREFULLY TURN THE ADJUSTMENT SCREW ON THE BACK OFF THE LED PANEL ALL THE WAY COUNTERCLOCKWISE. SOME OF THE TOP LED’S SHOULD TURN OFF. 7) SLOWLY TURN THE ADJUSTING SCREW CLOCKWISE UNTIL THE THE TOP LED LIGHT BEGINS TO ILLUMINATE. PANEL IS NOW ADJUSTED FOR FULL RANGE. NOW ADJUST THE OTHER SIDE. CYCLE UP AND DOWN A FEW TIMES TO MAKE SURE LIGHTS ARE ADJUSTED PROPERLY. 8) REINSTALL REAR COVER. 9) 2 SLOT SHOWN. SAME INSTRUCTIONS FOR 4 AND 6 SLOT PANELS.

THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.