Solid State CIR-22PS Customer Interface Relay Instruction Manual

June 9, 2024
SOLID STATE

Solid State CIR-22PS Customer Interface Relay

OVERVIEW

MOUNTING POSITION – The CIR-22PS may be mounted in any position.

POWER INPUT – Connect the CIR-22PS to the 120V and NEU terminals for use with a 120VAC power supply. Connect the 120VAC “hot” lead to the L1 terminal. For 208 to 277 VAC operation, use the 277V and NEU input terminals. Connect the 277VAC “hot” lead to the L2 terminal. Connect the GND terminal to the electrical system ground. Either L1 OR L2 may be used, but not both simultaneously.

METER CONNECTIONS – The CIR-22PS is designed for 2-Wire (Form A) or 3-Wire (Form C) inputs. For 2-Wire (Form A) inputs, connect the K and Y wires from the meter. For 3-Wire (Form C) inputs, all three wires are required. As appropriate and required for your application, connect the K, Y, & Z leads from Meter #1’s dry contact pulse initiator to the K1, Y1, & Z1 input terminals on the terminal strip in the utility compartment. Connect Meter #2 to K2, Y2 and Z2 input terminals of Input #2. The Y and Z input terminals provide a “pulled up” sense voltage of +13VDC to the meters’ “Y” and “Z” terminals. The CIR-22PS’ “K” input terminals provide a common return. The CIR- 22PS’ KYZ inputs are compatible with electromechanical or solid state pulse imitators. When using an open collector transistor output or open-drain FET to interface a meter with the CIR-22PS, the transistor’s emitter or the FET’s drain must be connected to the K input terminal. The transistor’s collector or the FET’s source pin must be connected to the Y or Z input terminals.

INPUT SELECTION – The CIR-22PS’ meter inputs may be configured as either 2-Wire (Form A) or 3-Wire (Form C). Selector Jumper J1 selects the configuration for INPUT #1. Selector Jumper J2 sets the configuration for INPUT #2. Set jumpers J1 and J2 for the correct input configuration — either A or C. The small jumper “shunt” will slide over the middle pin of the jumper plug and one or the other of the outside pins as appropriate for your selection.

OUTPUTS – Two 3-wire isolated outputs are provided on the CIR-22PS, with output terminals K1, Y1 & Z1 and K2, Y2, & Z2. Each output is rated at 250VAC/VDC MAX and current limited to 500mA (1/2 Amp). Arc suppression for the contacts of the solid state relays are provided internally. Each relay is independent such that each input has its own output. The inputs may be paralleled if necessary to create a “splitting” or duplicating relay. The CIR- 22PS’ outputs may be configured for either Long or Short output pulses. Selector Jumper J3 selects the long or short output configuration for all outputs set to INPUT #1. Selector Jumper J4 sets the long or short output configuration for all outputs set to INPUT #2. Put the Jumper Plug in the correct position for the output type desired. See Page 3 for more information on Long and Short output modes.

CUSTOMER OUTPUTS – Two outputs are provided for CUSTOMER use. The terminals for these two outputs are located in the bottom of the enclosure in the customer compartment and are marked K1, Y1 and Z1 for Output #1 and K2, Y2, and Z2 for Output #2. Each K-Y input (connection between the K and Y input terminals) will cause a K-Y output of the same channel. A K-Z input (connection between the K and Z input terminals) will result in a K-Z output. Outputs are dry-contact type and must be provided with an external voltage of up to 250VAC/VDC on the K terminal by the customer’s equipment. Maximum current through the solid state switch is 500mA. Arc suppression for the contacts of the solid state relays are provided internally. There is approximately 2.5 ohms of on-state resistance across the relay outputs.

UTILITY OUTPUTS – Utility outputs are not provided on the CIR-22PS.

MAXIMUM POWER DISSIPATION OF OUTPUTS – Output devices are rated at a maximum of 100VA. Care should be taken to insure that the wetting voltage used across the output device times the current (or burden) of the input of the downstream device, does not exceed the maximum power output dissipation of 100W. For example if 240VAC is used, the maximum allowable current across the output is 41mA. If 12VDC is used, the maximum current allowable across the output would theoretically be 8.3A, however 8.3 Amps is clearly beyond the 1/2 A rating of the device. Therefore the maximum dissipation which using 12V is 6VA since the current is limited to 1/2 amp. Calculate the maximum current using the following formula: 100Watts / Voltage = Max. Current (burden). Adjust the voltage or current used across the output to insure that the maximum power dissipation, voltage and current maximums are not exceeded.

FUSES – Fuse F5 in the utility’s compartment is coordinated (in series) with the customer’s fuse F1. Fuse F6 is similarly coordinated with F2. F1 and F2 are factory-equipped at 1/10th Amp. F5 and F6 are factory equipped at 1/4 Amp. F5 and F6 are designed to protect the CIR-22PS’s circuit boards in the event that fuses larger than 1/4 Amp are used by the customer in the F1 and F2 positions. F1 and F2 may be sized up to 1/10 Amp. Fuse ratings are designated on the silkscreen under or adjacent to each fuse position.

WORKING WITH THE CIR-22PS RELAY

OPERATING MODES : The CIR-22PS Repeating Pulse Relay allows the output to be configured for either the “Long” or “Short” pulse output mode using Jumpers J3 and J4. In the Long mode, the output(s) assigned to a particular input will simply follow that input. Output pulse widths are equal to input pulse widths. With the “long” output configuration selected, pulse speeds of up to 72,000 pulses per hour (~20/sec) are possible. Figure 1 below shows the timing diagram for the “long” output mode.

In the Short output mode, shown in Figure 2 below, an output pulse (K-Y closure) with a fixed width (T1) of 100mS occurs each time the input is triggered. Correspondingly, the K-Z output opens for 100mS (T2) each time the input is triggered. In the “short” mode, the output pulse rate is limited to about 9 pulses per second, or about 32,400 pulses per hour.

If the input pulse rate is greater than 9 pulses per second or if pulses of 100mS are too short for the receiving equipment, it is recommend that the LONG pulse output mode be used. Contact the factory for technical support at (888)272-9336.

SOLID STATE INSTRUMENTS
a division of Brayden Automation Corp.
6230 Aviation Circle, Loveland, Colorado 80538
Phone: (970)461-9600 Fax: (970)461-9605
E-mail:support@solidstateinstruments.com

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