HCFa SV-X3 Series Servo Motor Installation Guide

Installation and Wiring for SV-X3 Series Servo Motor
Hardware Instruction

SV-X3 Series Servo Motor

Thank you for purchasing this product.
This manual mainly describes the safety use, installation and wiring for SV-X3 series servo motor.
Form ore details, please refer to < SV-X3 Series Servo Drive Instruction M anual> .
Confirm the following item s when unpacking:

1
4| Certificate of Approval| 1

◎ Check if there are som e dam age to the products during transportation.
◎ Any questions, please contact the HCFA Corporation.

Safety precautions

Please pay attention to the flowing safety precautions anywhere and any time during acceptance inspection, installation, wiring, operation and m aintenance.
■ In this m anual, the safety precautions are ranked as ” DAN GER” and ” CAUTION ”
Indicates that incorrect handling may result in death or severe injury.
Indicates that incorrect handling m ay result in m edium or slight personal injury or physical dam age.
Indicates “ Prohibitions” (Indicates what m ust not be done.)
Indicates “ Forced” .(Indicates what m ust be done.)

DANGER

Installing and wiring
| Do not connect the motor to the commercial power.| To prevent fire or malfunction.
Do not place the combustibles around the servo motor and drive.| To prevent fire.

| Be sure to protect the drives through the case, and leave specified clearances between the case or other equipment and the drive.| To prevent electric shock, fire or malfunction.
Install it at the place free from excessive dust and dirt, water and oil mist| To prevent electric shock, fire , malfunction or damage
Install the equipment to incombustibles, such as metal.| To prevent fire.
Any person who is involved in wiring and inspection should be fully competent to do the work.| To prevent electric shock.
FG terminal of motor and drive must be grounded.| To prevent electric shock.
Perform the wiring correctly after cut off the breaker.| To prevent electric shock, injury, malfunction or damage
Have the insulation processing when connecting cables.| To prevent electric shock, fire or malfunction.
Operation and running
| During operation, never touch the internal parts of the drive.| To prevent burns or electric shock.
The cables should not be damaged, stressed loaded, or pinched.| To prevent electric shock, malfunction or damage.
During operation, never touch the rotating parts of the servo motor.| To prevent injury.
Do not install the equipment under the conditions with water, corrosive and flammable gas.| To prevent fire.

| Do not use it at the location with great vibration and shock.| To prevent electric shock, injury or fire.
---|---|---
Do not use the servo motor with its cable soaked in oil or water.| To prevent electric shock, malfunction  or damage
Operate the switches and wiring with dry hand.| To prevent electric shock, injury or fire.
Do not touch the keyway directly when using the motor with shaft-end keyway.| To prevent injury.
Do not touch the motor and drive heat sink, as they are very hot.| To prevent burns or parts damaged.
Do not drive the motor by external drive.| To prevent fire.
Other safety instructions
| Confirm  the equipment’s safety after the earthquake  happens.| To prevent electric shock, injury or fire.
Installing and setting correctly to prevent the  fire and personal injury when earthquake happens.| To prevent injury, electric shock, fire, malfunction or damage.
Provide an external emergency stop circuit to ensure that operation can be stopped and power switched off immediately.| To prevent injury, electric shock, fire, malfunction or damage.
| Before wiring or inspection, turn off the power and wait for 5 minutes or more.| To prevent electric shock.

CAUTION

Installing and wiring

| Please follow the specified combination of the motor and drive.| To prevent fire or malfunction.
Do not touch the terminals of connector directly.| To prevent electric shock or malfunction.
| Do not block intake and prevent the foreign matters from entering into the motor  and drive.| To prevent electric shock or fire.
Fix the motor and have the test run away from the mechanical system. After confirming the operation,the motor can be securely mounted to mechanical system.| To prevent injury.
The servo motor must be installed in the specified direction.| To prevent injury or malfunction.
Install the equipment correctly in accordance with its weight and rated output.| To prevent injury or malfunction.

Operation and running

| Do not climb or stand on servo equipment. Do not put heavy objects on equipment.| To prevent electric shock, injury, fault or damage.
The parameter settings must not be changed excessively. Operation will be instable.| To prevent injury.
When power is restored after an instantaneous power failure, keep away from the machine because the machine may be restarted suddenly(design the machine so that it is secured against hazard if restarted).| To prevent injury.
Keep it away from the direct sunlight.| To prevent malfunction.
Do not put strong impact on the motor, drive and motor shaft.| To prevent malfunction.
The electromagnetic brake on the servo motor is designed to hold the servo motor shaft and should not be used for ordinary braking.| To prevent injury or malfunction.
| Do not install or operate a faulty servo motor or drive.| To prevent injury, electric shock or fire
Check the power specification.| To prevent fault.
The electromagnetic brake may not hold the servo motor shaft. To ensure safety, install a stopper on the machine side.| To prevent injury.
A sudden restart is made if an alarm is reset with the run signal on.| To prevent injury.
Connect the relay for emergency stop and for brake in series.| To prevent injury or malfunction.

Transportation and storage

| Do not subject the equipment to the place with rain, waterdrop, poisonous gases or liquids.| To prevent malfunction.
Do not carry the servo motor by the cables, shaft or encoder during transportation.| To prevent injury or malfunction.
Do not drop or dump the motor during transportation and installation.| To prevent injury or malfunction.
| Store the unit in a place in accordance with the instruction manual.| To prevent malfunction.
If store it for a long time, Consult HCFA.| To prevent malfunction.

Other safety instructions

| Please dispose the battery according to your local laws and regulations.
When disposing of the product, handle it as industrial waste.

Maintenance and inspection

| Do not disassemble and/or repair the equipment on customer side.| To prevent malfunction.
Do not turn on or switch off the main power frequently.| To prevent malfunction.
Do not touch the servo drive heat sink, regenerative resistor, servo motor etc. Their temperatures may be high while power is on or for some time after power-off.| To prevent burns or electric shock.
| When the drive become faulty, switch off the control circuit and main power.| To prevent fire.
If the servo motor is to be stored for a long time, switch off the power.| To prevent misoperation and injury.

About maintenance and inspection

<  Warranty period>
● The term of warranty for the product is 18 months from the date of manufacture. It’s exceptional to brake motors as they are warranted when acceleration/deceleration times is not beyond the specified service life.
<  Warranty coverage >
● This warranty applies only when  the condition, method, environment, etc. of use  are in compliance with the terms and conditions and instructions that are stated in the instruction manual and user manual for the Product.
However, even during warranty period, the repair cost will  be charged  on customer in the following cases.

1. A failure caused by improper storing or handling, repair and modification.
2. A failure caused by the parts which have dropped down or damaged during transportation
3. A failure caused when the products have been used beyond the product specification
4. A failure caused by external factors such as inevitable accidents, including but not limited to fire, earthquake, lightning stroke, windstorm disaster, flood, salt damage, abnormal fluctuation of voltage and other natural disaster.
5. A failure caused by the intrusion of water, oil, metal and other foreign matters.
   ● The warranty coverage is only for the product itself. We assume no responsibilities for any losses of opportunity and/or profit incurred by you due to a failure of the Product.

Product introduction and model selection

Introduction for motor nameplate
Servo motor nameplate

Model name identification

Motor parts name

Model name of servo drive and motor

Capacity| Motor model SV-X3□□□□□-*2**| Motor size (Flange installation size)| Drive model| Drive size
---|---|---|---|---
50W| Middle inertia| MM 005A| 40| SV-X3DA005A-D|

Frame A

100W| Middle inertia| MM 010A| SV-X3DA010A-D
200W| Low inertia| MA020A|

60

| SV-X3DA020A-D
High inertia| MH020A
400W| Low inertia| MA040A| SV-X3DA040A-D
High inertia| MH040A
750W| Low inertia| MA075A| 80| SV-X3DA075A-D
High inertia| MH075A
1kW| Middle inertia| MM 100A|

130

| SV-X3DA100A-A| Frame B
High inertia| MH100A
1.5kW| Middle inertia| MM 150A| SV-X3DA150A-A
High inertia| MH150A
2kW| Middle inertia| MM 200A| SV-X3DA200A-A

Motor specification

Specification Ambient conditions and safety precautions

Ambient conditions

| Rated time| Continuous
---|---|---
Ambient temperature for use| 0～40(Without condensation)
Ambient humidity for use| 20～85(Without condensation)
Ambient temperature for storage| -20～65 (Without condensation), Highest temperature guaranteed: 80 degrees, 72hours
Ambient humidity for storage| 20～85(Without condensation)
Atmosphere for use/storage| Indoors(Not subject to rainwater or direct sunlight); free from corrosive gas, flammable gas, flammables, grinding fluid, oil mist, or dust
Insulation class| Class B
Insulation resistance| 1000 VDC megger  5MΩ or more
Dielectric strength| 1500VAC for 1 minute
Altitude| 1000m or less above sea level
Vibration class| V15 (JEC2121)
Vibration resistance| 49m/s2（5G）
Impact resistance| 98m/s2（10G）
Protective class| IP65(Excluding shaft penetrating section and connectors)

Points to note

| ・Grounding is mandatory. Class Ⅰ
・“Over voltage category Ⅱ  ”
・“  Pollution degree2”
・Brake cable has polarity. Red: connecting with +24V; Black: connecting with GND.

Output shaft permissible load

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