VERSAMATIC E1 1-Inch Elima-Matic High Pressure Pump Owner’s Manual
- June 4, 2024
- VERSAMATIC
Table of Contents
- VERSAMATIC E1 1-Inch Elima-Matic High Pressure Pump
- Safety Information
- Temperature Tables
- Explanation of Pump Nomenclature
- Materials
- Performance
- Dimensional Drawings
- Principle of Pump Operation
- Troubleshooting Guide
- Composite Repair Parts Drawing
- Composite Repair Parts List
- TECHNICAL NOTES
- 5 – YEAR Limited Product Warranty
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
VERSAMATIC E1 1-Inch Elima-Matic High Pressure Pump
Safety Information
IMPORTANT
Read the safety warnings and instructions in this manual before pump
installation and start-up. Failure to comply with the recommendations stated
in this manual could damage the pump and void factory warranty.
When the pump is used for materials that tend to settle out or solidify, the
pump should be flushed after each use to prevent damage. In freezing
temperatures the pump should be completely drained between uses.
CAUTION
Before pump operation, inspect all fasteners for loosening caused by gasket
creep. Retighten loose fasteners to prevent leakage. Follow recommended
torques stated in this manual.
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet
radiation can damage these parts and negatively affect material properties. Do
not expose to UV light for extended periods of time.
WARNING
Pump not designed, tested or certified to be powered by compressed natural
gas. Powering the pump with natural gas will void the warranty.
WARNING
The use of non-OEM replacement parts will void (or negate) agency
certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts
to meet the stringent requirements of the certifying agencies.
WARNING
When used for toxic or aggressive fluids, the pump should always
be flushed clean prior to disassembly.
Before maintenance or repair, shut off the compressed air line, bleed the
pressure, and disconnect the air line from the pump. Be certain that approved
eye protection and protective clothing are worn at all times. Failure to
follow these recommendations may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear protection.
In the event of diaphragm rupture, pumped material may enter the air end of
the pump, and be discharged into the atmosphere. If pumping a product that is
hazardous or toxic, the air exhaust must be piped to an appropriate area for
safe containment.
Take action to prevent static sparking. Fire or explosion can result,
especially when handling flammable liquids. The pump, piping, valves,
containers and other miscellaneous equipment must be properly grounded.
This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
Use safe practices when lifting
ATEX Pumps – Conditions For Safe Use
- Ambient temperature range is as specifi ed in tables 1 & 2 on the next page
- ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in accordance with local electrical codes
- Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the pumps may be subjected to oil, greases and hydraulic liquids.
- When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fl uids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.
Temperature Tables
Table 1. Category 2 ATEX Rated Pumps
Ambient Temperature Range [°C]| Process Temperature Range [°C]| Temperature Class| Maximum Surface
Temperature [°C]
---|---|---|---
-20°C to +60°C
| -20°C to +80°C| T5| T100°C
-20°C to +108°C| T4| T135°C
-20°C to + 160°C| T3| ****
T200°C
-20°C to +177°C| (225°C) T2
Table 2. Category M2 ATEX Rated Pumps for Mining
Ambient Temperature Range [°C]
| ****
Process Temperature Range [°C]
---|---
-20°C to +60°C
| ****
-20°C to +150°C
Note: The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
Explanation of Pump Nomenclature
Your Serial #: (fill in from pump nameplate)
Model
E Elima-Matic
Pump Size
1 1″
2 2″
Wetted Parts
A Aluminum
S Stainless Steel
Non-Wetted Parts
A Aluminum
Diaphragm Material
1 Neoprene
2 Nitrile (Buna)
5 PTFE
6 Santoprene XL
Diaphragm Series
R Rugged
X Thermo-Matic
T PTFE (2-piece)
Valve Ball Material Valve
1 Neoprene
2 Nitrile
5 PTFE
Seat/Valve Seat O-Ring Material
S Stainless Steel
Construction Design
9 Bolted
Design Level
A
Miscellaneous Options
B BSP Tapered Thread
ATEX ATEX Compliant
HP High Pressure
Materials
Material Profile:
CAUTION! Operating temperature limitations are as follows:
| Operating Temperatures:| | Polypropylene: A thermoplastic polymer. Moderate tensile and flex strength. Resists stong acids and alkali. Attacked by chlorine, fuming nitric acid and other strong oxidizing agents.| 180 ° F
82 ° C
| 32 ° F
0 ° C
|
---|---|---|---|---|---|---
Max.| Min.|
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with excellent
chemical resistance. Excellent for UV applications. High tensile strength and
impact resistance.| 250 ° F
121 ° C
| 0 ° F
-18 ° C
|
Conductive Acetal: Tough, impact resistant, ductile. Good abrasion
resistance and low friction surface. Generally inert, with good chemical
resistance except for strong acids and oxidizing agents.| 190 ° F
88 ° C
| -20 ° F
-29 ° C
|
Santoprene®: Injection molded thermoplastic elastomer with no fabric
layer. Long mechanical flex life. Excellent abrasion resistance.| 275 ° F
135 ° C
| -40 ° F
-40 ° C
|
EPDM: Shows very good water and chemical resistance. Has poor resistance
to oils and solvents, but is fair in ketones and alcohols.| 280 ° F
138 ° C
| -40 ° F
-40 ° C
|
UHMW PE: A thermoplastic that is highly resistant to a broad range of
chemicals. Exhibits outstanding abrasion and impact resistance, along with
environmental stress-cracking resistance.| 180 ° F
82 ° C
| -35 ° F
-37 ° C
|
FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and
sovents; especially all aliphatic, aromatic and halogenated hydrocarbons,
acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70
° F) will attack FKM.| 350 ° F
177 ° C
| -40 ° F
-40 ° C
|
Urethane: Shows good resistance to abrasives. Has poor resistance to most
solvents and oils.| 150 ° F
66 ° C
| 32 ° F
0 ° C
|
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few
chemicals are known to chemically react with PTFE; molten alkali metals,
turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.
| 220 ° F
104 ° C
| -35 ° F
-37 ° C
|
Hytrel®: Good on acids, bases, amines and glycols at room temperatures
only.| 220 ° F
104 ° C
| -20 ° F
-29 ° C
|
Neoprene: All purpose. Resistance to vegetable oils. Generally not
affected by moderate chemicals, fats, greases and many oils and solvents.
Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.
| 200 ° F
93 ° C
| -10 ° F
-23 ° C
|
Maximum and Minimum Temperatures are the limits for which these materials
can be operated. Temperatures coupled with pressure affect the longevity of
diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
|
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water
and hydraulic fluid resistance. Should not be used with highly polar solvents
like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.|
190 ° F
88 ° C
| -10 ° F
-23 ° C
|
Metals:|
Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel
alloy.|
Nylon: 6/6 High strength and toughness over a wide temperature range.
Moderate to good resistance to fuels, oils and chemicals.| 180 ° F
82 ° C
| 32 ° F
0 ° C
| Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.|
For specific applications, always consult the Chemical Resistance Chart.
Note: This document is a high-level guide. Please be aware that not all
model and or material combinations are possible for all sizes. Please consult
factory or your distributor for specific details.
Performance
E1 HP HIGH-PRESSURE
SUCTION/DISCHARGE PORT SIZE
- 1″ NPT (internal)
- 1″ BSP Tapered (internal) CAPACITY
- 0 to 33 gallons per minute
(0 to 125 liters per minute)
AIR DISTRIBUTION VALVE
- No-lube, no-stall design
SOLIDS-HANDLING
- Up to .12 in. (3mm) HEADS UP TO
- 232 PSI (535 ft) 16.0 BAR (163 meters)
DISPLACEMENT/STROKE
- .13 Gallon / .48 liter
MAXIMUM OPERATING PRESSURE
- 116 PSI (8.0 BAR)
SHIPPING WEIGHT
- Aluminum 52.2 lbs. (25.5kg)
- Stainless Steel 76.1 lbs. (34.5kg)
MODEL MODEL E1 HP HP10 Performance Curve Performance Curve
Performance-based on the following: elastomer fitted pump, flooded
suction,water at ambient conditions. The use of other materials and varying
hydraulic conditions may result in deviations in excess of 5%.
Dimensional Drawings
E1 HP
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certified drawing can
be requested if physical dimensions are needed.
1: PUMP SPECS
Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or
nitrogen.
The main directional (air) control valve ① distributes compressed air to an
air chamber, exerting uniform pressure over the inner surface of the diaphragm
②. At the same time, the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust port ④.
As inner chamber pressure (P1) exceeds liquid chamber pressure (P2), the rod ⑤
connected diaphragms shift together creating discharge on one side and suction
on the opposite side. The discharged and primed liquid’s directions are
controlled by the check valves (ball or flap)⑥ orientation.
The pump primes as a result of the suction stroke. The suction stroke lowers
the chamber pressure (P3) increasing the chamber volume. This results in a
pressure differential necessary for atmospheric pressure (P4) to push the
fluid through the suction piping and across the suction side check valve and
into the outer fluid chamber ⑦.
Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.
SUBMERGED ILLUSTRATION
Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills.
Recommended Installation Guide
Available Accessories:
- Surge Suppressor
- Filter/Regulator
- Air Dryer
Note: Surge Suppressor and Piping must be supported after the flexible connection.
CAUTION
The air exhaust should be piped to an area for safe disposition of the
product being pumped, in the event of a diaphragm failure.
Installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the
suction line length and number of fittings to a minimum. Do not reduce the
suction line diameter.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and
pressure to achieve desired performance. A pressure regulating valve should be
installed to insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This
is the standard mode of operation. If lubrication is desired, install an air
line lubricator set to deliver one drop of SAE 10 non-detergent oil for every
20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance
Curve to determine air consumption.
Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust
air, causing the pump to cycle erratically or stop operating. Water in the air
supply can be reduced by using a point-of-use air dryer.
Air Inlet And Priming
To start the pump, slightly open the air shut-off valve. After the pump
primes, the air valve can be opened to increase air flow as desired. If
opening the valve increases cycling rate, but does not increase the rate of
flow, cavitation has occurred. The valve should be closed slightly to obtain
the most efficient air flow to pump flow ratio.
Troubleshooting Guide
Symptom: | Potential Cause(s): | Recommendation(s): |
---|---|---|
Pump Cycles Once | Deadhead (system pressure meets or exceeds air supply | |
pressure). | Increase the inlet air pressure to the pump. Pump is designed for |
1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly.| Install gaskets with
holes properly aligned.
Bent or missing actuator plunger.| Remove pilot valve and inspect actuator
plungers.
Pump Will Not Operate
/ Cycle
| Pump is over lubricated.| Set lubricator on lowest possible setting or
remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM).| Check the air line size and length,
compressor capacity (HP vs. cfm required).
Check air distribution system.| Disassemble and inspect main air distribution
valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds.| Check for inadvertently
closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air supply pressure).| Increase the
inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at
zero flow.
(Does not apply to high pressure 2:1 units).
Blocked air exhaust muffler.| Remove muffler screen, clean or de-ice, and re-
install.
Pumped fluid in air exhaust muffler.| Disassemble pump chambers. Inspect for
diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked.| Disassemble and inspect wetted chambers. Remove or
flush any obstructions.
Pump Cycles and Will Not Prime or No Flow| Cavitation on suction side.|
Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating properly or sticking.|
Disassemble the wet end of the pump and manually dislodge obstruction in the
check valve pocket. Clean out around valve ball cage and valve seat area.
Replace valve ball or valve seat if damaged. Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or manifold).| Worn valve ball or
valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product.| Check Chemical
Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting.| Inspect check valves and
seats for wear and proper setting. Replace if necessary.
Suction line is blocked.| Remove or flush obstruction. Check and clear all
suction screens or strainers.
Excessive suction lift.| For lifts exceeding 20’ of liquid, filling the
chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product.| Visually inspect all suction-side
gaskets and pipe connections.
Pumped fluid in air exhaust muffler.| Disassemble pump chambers. Inspect for
diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Sluggish/Stalling, Flow Unsatisfactory| Over
lubrication.| Set lubricator on lowest possible setting or remove. Units are
designed for lube free operation.
Icing.| Remove muffler screen, de-ice, and re-install. Install a point of use
air drier.
Clogged manifolds.| Clean manifolds to allow proper air flow
Deadhead (system pressure meets or exceeds air supply pressure).| Increase the
inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at
zero flow.
(Does not apply to high pressure 2:1 units).
Cavitation on suction side.| Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM).| Check the air line size, length,
compressor capacity.
Excessive suction lift.| For lifts exceeding 20’ of liquid, filling the
chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd.| Decrease inlet air (press.
and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line.| Meet or exceed pump connections.
Restrictive or undersized air line.| Install a larger air line and connection.
Suction side air leakage or air in product.| Visually inspect all suction-side
gaskets and pipe connections.
Suction line is blocked.| Remove or flush obstruction. Check and clear all
suction screens or strainers.
Pumped fluid in air exhaust muffler.| Disassemble pump chambers. Inspect for
diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed.| Disassemble the wet end of the pump and manually
dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.| Inspect check valves and
seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s).| Purge chambers through tapped
chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Through Exhaust| Diaphragm failure, or diaphragm plates
loose.| Replace diaphragms, check for damage and ensure diaphragm plates are
tight.
Diaphragm stretched around center hole or bolt holes.| Check for excessive
inlet pressure or air pressure. Consult Chemical Resistance Chart for
compatibility with products, cleaners, temperature limitations and
lubrication.
Premature Diaphragm Failure| Cavitation.| Enlarge pipe diameter on
suction side of pump.
Excessive flooded suction pressure.| Move pump closer to product. Raise
pump/place pump on top of tank to reduce inlet pressure. Install Back pressure
device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility).| Consult Chemical
Resistance Chart for compatibility with products, cleaners, temperature
limitations and lubrication.
Incorrect diaphragm plates or plates on backwards, installed incorrectly or
worn.| Check Operating Manual to check for correct part and installation.
Ensure outer plates have not been worn to a sharp edge.
Unbalanced Cycling| Excessive suction lift.| For lifts exceeding 20’ of
liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line.| Meet or exceed pump connections.
Pumped fluid in air exhaust muffler.| Disassemble pump chambers. Inspect for
diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product.| Visually inspect all suction-side
gaskets and pipe connections.
Check valve obstructed.| Disassemble the wet end of the pump and manually
dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.| Inspect check valves and
seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s).| Purge chambers through tapped
chamber vent plugs.
Composite Repair Parts Drawing
Composite Repair Parts Drawing
Composite Repair Parts List
not included – can be purchased separately
476.V391.360 WET END KIT – BUNA
Buna Diaphragms, Buna Balls, Buna o-rings
476.V391.365 WET END KIT – NEOPRENE
Neoprene Diaphragms, Neoprene Balls, Neoprene o-rings
476.V391.600 WET END KIT – PTFE
PTFE Diaphragms, Neoprene Backups, PTFE Balls, FEP o-rings
476.V391.644 WET END KIT – SANTOPRENE/PTFE
Santoprene Diaphragms, PTFE Balls, EPDM o-rings
LEGEND:
= Items contained in 476.392.XXX Air End Kits
= Items contained in 476.391.XXX Wet End Kits
Note: Kits contain components specific to the material codes.
TECHNICAL NOTES
Removal of Diaphragm Shaft
After first removing manifolds and air-hoses, remove both outer covers (13),
followed by front plates (12), fluid diaphragms (11), backplates (9) and
bumpstops (8 & 24). Separate Spacer/Covers Assy. from Valve Chest Assy. by
removing 8 off M8 x 35 bolts and sliding either halve from shaft. Diaphragm
Shaft can now be removed together with the air-chamber diaphragm and locking
plate etc. Assembly is reverse of removal, after first fitting seal guide
supplied in air side kit SA10459 into end of diaphragm shaft as shown above
before sliding valve chest centre over shaft. This will allow shaft to pass
thro‟ centre without damaging seals. If air-chamber diaphragm has been removed
from shaft, apply a small amount of Loctite grade 242 to locking plate (42)
prior to refitting. Refit
Locking Screw, Spring Washer and Plain Washer, tightening screw into the
diaphragm until tight against the plate.
Air Hose connections :-
When looking from the air valve side of the pump, air hoses (items 19 & 20)
are connected as shown. Inner chamber LH (22) connects to LH spacer chamber
(21) and inner chamber RH (10) connects to RH spacer chamber (21).
Lip Seal positions
IMPORTANT!
Read these instructions c om pl et el y, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with t he recommendations stated in this manual will damage the pump, and void factory warranty.
SERVICE
The following sections give a general overview on how to service all models of BLAGDON Diaphragm Pumps. For details on individual part numbers, quantities, materials, etc., please consult the parts list supplied with the pump.
NOTE: Before commencing any service or maintenance work on the pump, ensure that the air supply has been disconnected or isolated.
AIR VALVE SYSTEMS
PNEUMATIC TYPE Remove the 4 screws securing the valve block to the valve
chest, together with any associated gaskets or seals.
Remove slide valve plate & slide valve from the valve block assembly. Clean
all parts thoroughly and inspect for excessive wear, replacing where
necessary.
The slide valve and valve plate contact faces should be flat and free from
scratches. A light polishing on a flat surface with a fine abrasive paper will
remove most scratches.
If excessive wear is suspected in the valve block bore or valve carrier,
remove the valve block plugs and withdraw the valve carrier. Check valve block
plug o-rings for wear or attack & replace where required.
Clean the valve carrier & valve block bore with white spirits to remove any
oil films.
NOTE: The nom ina l diametrical clearance between the valve carrier and
the valve block bore should be 0.05 – 0.09mm. A clearance in excess of this
will cause the valve system to run erratically.
Apply a light grease to the valve block plug O-rings when re-assembling into
the valve block bore. Any damage to the O-ring may cause the valve system to
malfunction.
Re-assemble the valve block assembly & re-torque in accordance to the settings
shown in the parts list.
In the event of a complete air-side overhaul, the pump should be disassembled
down to the centre section assembly as described later in the “Wet-Side
Overhaul” section.
With the valve block assembly dismantled, remove the inner covers where
appropriate.
A careful note of the position of all related seals and gaskets should be made
to facilitate re-assembly.
Remove diaphragm shaft bushes, where appropriate, and check all seals and ‘O’
rings for wear or damage. If worn, rep lac e immediately.
NOTE:- The integrity of the diaphragm shaft seals is essential for the correct
functioning of all pneumatically actuated valve systems.
Check the diaphragm shaft for excessive wear as this will result in premature
seal failure. Replace as required. Lubricate all components and re-assemble as
detailed above, in reverse order. Ensure the correct position of all
components detailed in all sectional assembly drawings.
WET-SIDE OVERHAUL
REPLACING BALL VALVES Remove discharge manifold from pump assembly together
with associated valve balls, seats and ‘O’ rings.
NOTE: The orientation of the valve seat relative to the valve ball should
be noted as incorrect positioning may result in a performance loss.
Turn pump through 180o and remove the suction manifold. Clean and inspect the
components. Check for any wear or damage and replace as required.
NOTE: Ball or valve seat wear may result in loss of performance and
suction lift.
Re-assemble the valve balls/seats and ensure manifolds are adequately torqued
to the settings shown in the parts list.
REPLACE NG DIAPHRAGMS Remove both suction and discharge manifolds as detailed
in the previous section, removing all ball valves, seats and ‘O’ rings.
Loosen and remove both outer covers from the pump assembly. The orientation of
the covers should be noted so as to facilitate re-assembly.
Holding one of the frontplates in a vice, (‘soft jaws’ should be fitted), or
with an adjustable spanner, loosen and remove the frontplate from the opposite
end. Remove the diaphragm, backplate and bumpstop from diaphragm shaft.
Carefully withdraw the diaphragm shaft from the centre section and hold the
free end in a vice, holding between the flats machined on the end. Loosen and
remove the frontplate and remove the diaphragm together with backplate and
bumpstop (where fitted).
NOTE: Care should be taken with all plastic, coated and hygienic pumps,
so that the surface of the frontplate is not damaged.
Thoroughly clean all parts and check for wear, damage, swelling, cracking,
delamination and chemical attack.
Replace components where required.
NOTE: Rubber diaphragms should be replaced if they are worn to such an
extent that the fabric re-enforcing is evident on the surface of the
diaphragm.
For pumps fitted with PTFE diaphragms, a light coating of grease should be
applied to the backup diaphragm prior to re-assembly.
Before re-assembly, it is advisable to check the condition of the diaphragm
shaft seal/’O’ rings for wear or attack. If either is evident, it is
recommended that they be replaced.
Assemble the diaphragms onto the shaft in a reverse sequence to their removal.
Care should be taken as to the orientation of the diaphragm relative to the
front and back plates. All diaphragms have “AIR SIDE” molded onto one side.
The backplate must be fitted adjacent to the AIR SIDE of the diaphragm.
5 – YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001
Certified
Versamatic warrants to the original end-use purchaser that no product sold by
Versamatic that bears a Versamatic brand shall fail under normal use and
service due to a defect in material or workmanship within five years from the
date of shipment from Versamatic’s factory.
The use of non-OEM replacement parts will void (or negate) agency
certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts
to meet the stringent requirements of the certifying agencies.
~ See complete warranty at http://vm.salesmrc.com/pdfs/VM_Product_Warranty.pdf
DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH
EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITÀ •
CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS •
SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
MANUFACTURED BY:
FABRIQUE PAR:
FABRICADA POR:
HERGESTELLT VON:
FABBRICATO DA:
VERVAARDIGD DOOR: TILLVERKAD AV:
FABRIKANT:
VALMISTAJA:
PRODUSENT:
FABRICANTE:
VERSAMATIC ®
Warren Rupp, Inc.
A Unit of IDEX Corporation 800 North Main Street
P.O. Box 1568
Mansfield, OH 44901-1568 USA
Tel: 419-526-7296
Fax: 419-526-7289
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND
U2 SERIES
This product complies with the following European Community Directives:
This product has used the following harmonized standards to verify
conformance:
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en
garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden,
die übereinstimmung wird bestätigt: Questo prodotto ha utilizzato i seguenti
standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van
dit produkt te garanderen: För denna produkt har följande harmoniserande
standarder använts för att bekräfta överensstämmelse: Harmoniserede
standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte
standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar
conformidade:
AUTHORIZED / APPROVED BY:
Approuve par:
Aprobado por:
Genehmigt von:
approvato da:
Goedgekeurd door:
Underskrift:
Valtuutettuna:
Bemyndiget av:
Autorizado Por:
06/14/2017 REV 08
Dave Roseberry
Director of Engineering
Authorized Representative: IDEX Pump Technologies R79 Shannon Industrial
Estate, Shannon, Co. Clare Ireland Attn: Barry McMahon
DATE: February 27, 2017
FECHA:
DATUM:
DATA:
DATO:
EU Declaration of Conformity
Manufacturer:
Versamatic
A Unit of IDEX Corporation
800 North Main Street
Mansfi eld, OH 44902 USA
Warren Rupp, Inc declares that Air Operated Double Diaphragm Pumps (AODD) and
Surge Suppressors listed below comply with the requirements of Directive
2014/34/EU and all the applicable standards.
Applicable Standards:
- EN ISO 80079-36: 2016
- EN ISO 80079-37: 2016
- EN60079-25: 2010
AODD Pumps and Surge Suppressors – Technical File No.: 20310400 -1410/MER
Hazardous Location Applied:
II 2 G Ex h IIC T5…225°C (T2) Gb
II 2 D Ex h IIIC T100°C…T200°C Db
- Metal pump models with external aluminum components (E-series)
- Versa-Surge® surge suppressors (VTA-Series)
AODD Pumps – Technical File No.: 20310400 -1410/MER – On File With: DEKRA Certifi cation B.V. (0344)
Hazardous Location Applied:
I M2 Ex h Mb
II 2 G Ex h IIC T5…225°C (T2) Gb
II 2 D Ex h IIIC T100°C…T200°C Db
- Metal pump models with no external aluminum (E-Series)
- Conductive plastic pumps (E-Series Plastic)
Meander 1051 6825 MJ Arnhem The Netherlands
See “Safety Information” page for conditions of safe use
DATE/OF REVISION/TITLE: 19 DEC 2018
Dave Roseberry Director of Engineering
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>