EATON PUB53683 PowerXL DM1 Option Cards Instruction Manual

EATON PUB53683 PowerXL DM1 Option Cards

Installation steps

Step 1.
For enclosed type:

1. Remove the front cover ① from the NEMA 1 kit.
2. Remove the terminal cover ② from the drive.

For open type:

1. Only remove the terminal cover ② from the drive.

Step 2.

1. Remove the option card port label and four snap covers from the drive.

Step 3.

1. Connect the cable to option card connector ③ and MCU board connector ④.

Step 4.

1. Clamp the cable with optional card port.
2. Mount the option card to the drive by inserting the four snaps into the slots on drive.

Step 5.
For enclosed type:

1.  Install the terminal cover ② to the drive.
2. Install the front cover ① to the NEMA 1 kit.

For open type:

1. Only install the terminal cover ② to the drive.

Wiring instruction

Smartwire kit installation
Component lists

IP20 Smartwire kit

1. Smartwire module (DXG-NET-SWD-IP20)
2. EN version nut
3. US version nut
4. Metal adapter plate
5. M3*8 screws
6. Cable tie
   Note: Parts 1, 2, 3, and 6 are used for all DG1/DH1/DM1 drives. Note: Parts 4 and 5 are only used for DM1 open type drives.

IP54 Smartwire kit

1. Smartwire module (DXG-NET-SWD-IP54)
2. EN version nut
3. US version nut
4. Metal adapter plate
5. M3*8 screws
6. Cable tie
   Note: Parts 1, 2, 3, and 6 are used for all DG1/DH1/DM1 drives. Note: Parts 4 and 5 are only used for DM1 open type drives.

Smartwire kit installation steps

Step 1.

1. Remove the terminal cover from the drive.

Step 2.

1.  Run the smartwire module cable through the metal adapter plate conduit hole. Lock the module with the US version plastic nut.
2.  Mount the adapter plate and smartwire module on the drive ground plate with two M3*8 screws torqued to 0.8 N.m(7 lb-in).

Step 3.

1. Connect the Modbus cable to MCU board IO terminals.
2. Use a cable tie to fix the Modbus cable to adapter plate.

Step 4.

1. Mount the terminal cover back on the drive.

Step 5.

1. Connect the communication cable (ribbon cable for IP20 smart wire kit, round cable for IP54 smartwire kit) to the smartwire module.

Smartwire NEMA kit installation steps

Step 1.

1. Remove the NEMA 1 kit front cover.
2. Remove the terminal cover from the drive.c

Step 2.

1. Insert the smartwire module cable into the top left conduit hole.
2. Lock the module with the US version plastic nut.

Step 3.

1. Connect the Modbus cable to the MCU board IO terminals.
2. Use a cable tie to fix the Modbus cable for excess length.

Step 4.

1. Mount the terminal cover back on the drive.
2. Mount the NEMA 1 kit front cover back on the NEMA 1 kit.

Step 5.

1. Connect the communication cable (ribbon cable for IP20 smart wire kit, round cable for IP54 smart wire kit) to the smartwire module.

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