Lightstar LIGHTMAN 6000 9KW HMI Ballast User Manual

Lightstar LIGHTMAN 6000 9KW HMI Ballast

Safety instruction and notification

• Disconnected EB from power supply before the power supply pre­pared (pull out the cable plug). Do not pull the connection cable with force. Any repair or change of the EB must be carried out by quali­fied maintenance personnel and under the supervision of LIGHTSTAR, or be directly carried out by technical engineer of LIGHTSTAR. The user can not open the EB without consultation from LIGHTSTAR, oth­erwise LIGHTSTAR have right to refuse any repairing.
• Before connecting the EB to the power supply ensure that the socket is correctly wired.
• Lamphead must be disconnected from EB or EB must be discon­nected from mains before fitting or replacing a lamp.
• The EB must be switched off before connecting or disconnecting the lamphead or supply cable. To avoid any danger to the user and EB, we highly recommend using original LIGHTSTAR cables and con­nector.
• The EB satisfies the recognized state standards and industry safety standards that DIN EN60598/1 and DIN EN 60065.
• Supply voltage should not exceed the limit which be given in the “Technical Features” (see content 3). Checking the supply voltage and wiring if correct before start the EB. Over or under the rated voltage both may cause injury to the user and damage to the EB.
• The EB working temperature range must be guaranteed between -20°c~+50°c.
• Do not operate the EB in high humidity or explosive gas environ­ment.
• Within 3 minutes after the EB startup, the EB is locked, and all operations are INVALID (default output frequency is 75Hz, brightness is 100%).

Overview

Product feature
The Lightman 6000/9000 EB own one-piece structure for driving the 6000W/9000W Halide lamp, it can automatic identify two different power (6000W and 9000W) lamphead, high power density, high effi­ciency and automatic trouble diagnosis.

1. Flicker-free, 1 O.OOOfps (frame per second), perfectly handle high-speed shooting.
2. The fluctuation of output light less than 3%
3. Compared with inductance EB, Light intensity increased by at least 5%
4. Constant power output
5. Constant color temperature
6. 50% – 1 00% power output adjustment
7. At least 20% increase of service life of lamp
8. LCD display(adjustment of dimming, output frequency, and lamp power)
9. Output frequency: 1 OOOHz, Fine Tuning range: 800-1200Hz.
10. DMX 51 2 control

Panel instruction

Technical feature

1. Supply Voltage: 180-250VAC,50/60Hz,L,N,PE
2. Nominal Current: 55-40A
3. Line Power: 9850VA
4. Power Factor: 0.98
5. Lamp Power: 6000W/9000W constant control
6. Current characteristic: Square wave
7. Output frequency: 50/60/75/300/1 OOOHz (Fine Tuning 800-1200Hz)
8. Dimming: 50-100%
9. Function display: LCD
10. OMX control: DMX512-1998 standard
11. Starting: Cold start and hot restri ke
12. Protective Rate: IP22
13. Dimensions: W271 H387 D465mm
14. N.W: 28Kg

Start-up procedure

Energizing system

1. Check the EB is disconnected with power supply before energiz-ing, and make sure the power supply is meet the standard of require­ment.
2. Check the trigger switch and power switch of EB to be at “OFF” -position.
3. Confirm the lamphead meet the requirements of installation.
4. After Checked the cable is intact, connect the lamphead to EB with extension cable properly.
5. Connect the EB to the power supply source with appropriative cable.

Adjusting system

1. After preparing for power on, in turn to close (make the switch at “ON” position) the Power supply switch and EB switch.
2. The LCD display is on and LED indicator L3 (green) is on.
3. Check ground protection: if correct, the green LED indicator light “L4” is on. If not, disconnect the EB from mains line (pull out cable plug), and check power supply and socket.
4. After the ground protection is normal, turn on the EB switch, the lamp will be light in 3 seconds. At the same time, the LED indicator L 1 is on (yellow).
5. After three minutes, the user could adjust the brightness and fre­quency as required.

LCD display control

Function instruction

1. When power on, the EB shows as the picture of Fig.2. After start- up, the EB is locked within 3 minutes, and all operations are invalid (default output frequency is 75Hz, brightness is 100%). The percent­age in the screen indicates the current output brightness value, user could adjust the Dimming to adjust, the adjustment range of 50-100%.
2.  “75Hz” at the underneath of the LCD is the setting value of cur­rent frequency, user can modify it by themselves, press “A” or “B” to change the frequency in demand, quick setting item such as 50/60/75/300/1 000Hz, the Fine Tuning range for 1 000Hz is 800-1200Hz.
3. The “6KEB” at the underneath of the LCD shows the lamp is 6KW; when use 9000W lamp, it shows “9 KEB”.
4. If trouble happened, it shows trouble code (5.3 Trouble shooting). 5) Data shortcut: press “E” in the LCD main screen to go to check the current working data; press “A” and “B” scroll to check working data. Press “E” scroll up and down, and back to main menu.

Fine Tuning for 1 OOOHz
Fine Tuning for 1000Hz frequency: press “A” on Fig 2 to go to “1 000Hz” Fine Tuning interface. Adjust Dimming knob to adjust fre­quency between 800-1 000HZ. Press Button B to back to main menu.

Fault code checking

Press button “M” enter Menu setting screen (Fig. 3); then press B to select “Parameters”, press button “E” to enter checking screen (Fig. 4) , select “Fault Info” and press the button “E”. Press Button “A” and “B” to scroll down the screen to check fault code. Press Button “M” continuously to return the main screen. The Fault code info is as follow.

1. “LE” code: system error
2.  “TEMP” code: temperature protective, it means that the tempera­ture of EB is higher than the normal value.
3. “PFC” code, it means that the EB PFC control has current fault.
4. “BUCK” code, it means that the voltage control of EB has trouble.
5. “UVLO” code, it means that the input voltage is lower than 1 70V.
6. “LAMP” code, it means the lamphead has trouble.

Working Parameters Reference
In Checking display (Fig. 4), select “Run Data”, press button “E” enter “Working Parameters” item and press “A” and “B” to scroll down the screen. In main menu, press shortcut “E” to enter “Work­ing Parameters”. Press Button “M” to return to the main menu.

The fault codes are as follows

1. Supply Voltage: 170-250V
2. Output voltage: 575W luminaires: 90-110V; 1200W luminaires: 95-105V; 1800W luminaires: 135-145V.
3. Output current: 575W luminaires: 6-7A; 1200W luminaires: 12-14A; 1800W luminaires: 1 2-14A.
4. Input current: 3-11 A.
5. PFC Voltage: 350-370V.
6. Working temperature: 40-80°C.

DMX setup

1. DMX initial address setup
   In Menu setting display (Fig.3), press “B” and choose “DMX Setup”, then press “E” into the DMX setup(Fig.5). Adjust Dimming key to select “OMX Address”. Press Button “M” continuously to return to the main menu.

2. DMX ON/OFF
   In Menu setting display, press “B” and choose “OMX Switch”, press “E” into the OMX Switch (Fig.5}. Adjust Dimming key to turn ON/OFF OMX.

3. DMX Channel

4. The current OMX channel as is power output on-off option, OMX value more than 100 value is “turn on”, opposite is “turn off”.

5. “DMX Channel + 1” is used for brightness adjustment, the adjust value of 50%-100% brightness.

6. “DMX Channel + 2” is used for control EB output frequency. The relationship between OMX and outpur frequency is:
   DMX Data| Output frequency  (HZ)
   ---|---
   0-50| 50
   51 -100| 60
   101-150| 75
   151-200| 300
   201-255| 1000

7. “DMX Channel + 3” is used for 1 OOOHz Fine tuning, DMX data 0-255, the adjustment value is 800-1 200HZ.

Troubleshooting and Service

When any fault happened on the EB, the user can confirm the fault through checking the fault code and Working Parameters, then con­tact with LIGHTSTAR, we will offer a quick solution to solve the problem. To be safety, do not open the EB without any consultation of LIGHSTAR. Repairing and any replacement for the component of EB must be carried out with guidance of LIGHTSTAR or directly send back to LIGHTSTAR for Repairing. For safety reasons, users cannot disassemble the EB by themselves.

Web: www.lightstar.net.cn
TEL: +86 10 51293309
E-mail: sales@lightstar.net.cn
Factory Add:Tianshanguoji Industrial Park , Yanjiao Development. Zone, Hebei Province, China

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