RYOBI DP103L 10 In. Drill Press User Manual

RYOBI DP103L 10 In. Drill Press User Manual

GENERAL SAFETY RULES

WARNING:
Read and understand all instructions. Failure to followall instructions listed below, may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

• KNOW YOUR POWER Read the operator’s manual carefully. Learn the applications and limitations as well as the specific potential hazards related to this tool.
• GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED For example: pipes, radiators, ranges, refrigerator enclosures.
• KEEP GUARDS IN PLACE and in good working
• REMOVE ADJUSTING KEYS AND Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
• KEEP WORK AREA Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the tool while it is in operation.
• DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to Keep the work area well lit.
• KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work Do not let visitors contact tool or extension cord while operating.
• MAKE WORKSHOP CHILDPROOF with padlocks, master switches, or by removing starter
• DON’T FORCE THE TOOL. It will do the job better and safer at the feed rate for which it was
• USE THE RIGHT Do not force the tool or attachment to do a job for which it was not designed.
• USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
• DRESS Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Also wear protective hair covering to contain long hair.

ALWAYS WEAR EYE PROTECTION WITH SIDE SHIELDS WHICH IS MARKED TO COMPLY

WITH ANSI Z87.1 WHEN USING THIS PRODUCT.

• SECURE Use clamps or a vise to hold work when practical, it is safer than using your hand and frees both hands to operate the tool.
• DO NOT Keep proper footing and balance at all times.
• MAINTAIN TOOLS WITH Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
• DISCONNECT When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power source.
• AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.
• USE RECOMMENDED Consult the operator’s manual for recommended accessories. The use of improper accessories may result in injury.
• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
• USE THE RIGHT DIRECTION OF Feed work into a blade, cutter, or sanding spindle against the direction or rotation of the blade, cutter, or sanding spindle only.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a complete
• PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is
• PROTECT YOUR HEARING. Wear hearing protection during extended periods of
• DO NOT ABUSE Never carry tool by the cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.

USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked.

• STAY ALERT AND EXERCISE Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush.

• DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service

• ALWAYS TURN SWITCH OFF before disconnecting it to avoid accidental starting.

• NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite

• INSPECT TOOL CORDS If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.

• INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.

• GROUND ALL TOOLS. If tool is equipped with three- prong plug, it should be plugged into a three-hole electrical

• USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s

• KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.

 NEVER START A TOOL WHEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE

WORKPIECE.

• DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY
• WHEN SERVICING use only identical replacement Use of any other parts may create a hazard or cause product damage.
• USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the

SPECIFIC SAFETY RULES

• KEEP BITS CLEAN AND SHARP. Sharp bits minimize Dirty and dull bits may cause misalignment of the material and possible operator injury.
• KEEP HANDS AWAY FROM WORK AREA. Keep hands away from the bit. Restrain any loose clothing, jewelry, long hair, , that may become entangled in the bit.
• ALWAYS CLAMP WORKPIECE OR BRACE AGAINST COLUMN TO PREVENT ROTATION. Never use your hand to hold the object while

USE RECOMMENDED SPEED FOR DRILL ACCESSORY AND WORKPIECE MATERIAL.

• BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN THE CHUCK.
• BE SURE CHUCK KEY IS REMOVED from the chuck before connecting to power source or turning power ON.
• ADJUST THE TABLE OR DEPTH STOP TO AVOID DRILLING INTO THE Shut off the power, remove the drill bit, and clean the table before leaving machine.
• AVOID DIRECT EYE EXPOSURE when using the laser
• ALWAYS ENSURE THE LASER BEAM IS AIMED AT A SURFACE WITHOUT REFLECTIVE PROPERTIES. Shiny reflective materials are not suitable for laser
• NEVER PLACE YOUR FINGERS IN A POSITION WHERE THEY COULD CONTACT THE DRILL or other cutting tool if the workpiece should unexpectedly
• NEVER PERFORM ANY OPERATION by moving the head or table with respect to one Do not turn the motor switch ON or start any operation before checking that the head and table support lock handle is clamped tight to column and head and table support collars are correctly positioned.

 BEFORE ENGAGING THE POWER SWITCH, MAKE SURE THE BELT GUARD IS DOWN AND

THE CHUCK IS INSTALLED PROPERLY.

• LOCK THE MOTOR SWITCH OFF WHEN LEAVING THE DRILL Do not perform layout, assembly, or set-up work on the table while the cutting tool is rotating, switched on, or connected to a power source.
• IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.

SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also

SYMBOLS

| Safety Alert| Indicates a potential personal injury hazard.
---|---|---

|

Read Operator’s Manual

| To reduce the risk of injury, user must read and understand operator’s manual before using this product.
| Eye Protection| Always wear eye protection with side shields marked to comply with ANSI Z87.1.

|

Wet Conditions Alert

|

Do not expose to rain or use in damp locations.

V| Volts| Voltage
A| Amperes| Current
Hz| Hertz| Frequency (cycles per second)
W| Watt| Power
min| Minutes| Time
 | Alternating Current| Type of current
no| No Load Speed| Rotational speed, at no load
…/min| Per Minute| Revolutions, strokes, surface speed, orbits etc., per minute

ELECTRICAL

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)

0-2.0          2.1-3.4        3.5-5.0       5.1-7.0      7.1-12.0 12.1-16.0

Cord Length                   Wire Size (A.W.G.)

SPEED AND WIRING

The no-load speed of this tool is approximately 3,050 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

GROUNDING INSTRUCTIONS

See Figure 1, page 16. In the event of a malfunction or breakdown, grounding  provides a path of least resistance for electric current to

25′           16           16           16           16          14 14

50′           16           16           16           14          14 12

reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor  and a grounding plug. The plug must be plugged into a

100′        16           16        14        12        10

**Used on 12 gauge – 20 amp circuit. NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a grounding pin like the one shown.

GLOSSARY OF TERMS

Anti-Kickback Pawls (radial arm and table saws)

A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.

Arbor

The shaft on which a blade or cutting tool is mounted.

Bevel Cut

A cutting operation made with the blade at any angle other than 90° to the table surface.

Chamfer

A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°.

Compound Cut

A cross cut made with both a miter and a bevel angle.

Cross Cut

A cutting or shaping operation made across the grain or the width of the workpiece.

Cutter Head (planers and jointer planers)

A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece.

Dado Cut (table saws and compound sliding miter saws) A non-through cut which produces a square, three-sided notch or trough in the workpiece.

Featherboard (table saws)

A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation.

FPM or SPM

Feet per minute (or strokes per minute), used in reference to blade movement.

Freehand

Performing a cut without the workpiece being guided by a fence, miter fence, or other aids.

Gum

A sticky, sap-based residue from wood products.

Heel

Alignment of the blade to the fence.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece in the direction of the spinning blade. Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90°.

Non-Through Cuts (table saws and compound sliding miter saws)

Any cutting operation where the blade does not extend completely through the thickness of the workpiece. This is a cut where the blade will not cut the workpiece into two pieces.

Pilot Hole (drill presses and scroll saws)

A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately or for insertion of a scroll saw blade.

Push Blocks (jointer planers)

Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator’s hands well away from the cutterhead.

Push Blocks and Push Sticks (table saws)

Devices used to feed the workpiece through the saw blade during cutting operations. When making a narrow rip cut without a jig or similar cutting aid, always use a push stick (not a push block). A push block can be used for narrow ripping operations, if a jig or similar cutting aid is used. These aids help keep the operator’s hands well away from the blade.

Rabbet

A non-through cut positioned on the end or edge of the workpiece which produces a square, two-sided notch or trough in the workpiece.

Resaw (table saws and band saws)

A cutting operation to reduce the thickness of the workpiece to make thinner pieces.

Resin

A sticky, sap-based substance that has hardened.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in one minute.

Ripping or Rip Cut (table saws)

A cutting operation along the length of the workpiece and typically in the direction of the grain.

Riving Knife/Spreader/Splitter (table saws)

A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.

Saw Blade Path

The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.

Snipe (planers)

Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.

Taper Cut

A cut where the material being cut has a different width at the beginning of the cut from the end.

Through Sawing

Any cutting operation where the blade extends completely through the thickness of the workpiece. This type of cut will separate a single workpiece into two pieces.

Workpiece or Material

The item on which the operation is being done.

Worktable

Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.

FEATURES

PRODUCT SPECIFICATIONS

Chuck………………………………………………………………………… 1/2 in.
Input……………………………. 120 Volt, 60Hz, AC Only, 6.2 Amps
Motor……………………………………………………….. 1/4 HP Induction
No Load Speed…………………………… ..630-3,050 r/min. (RPM)
Swing………………………………………………………………………….. 10 in.

KNOW YOUR DRILL PRESS

See Figure 2, page 16.

The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.

BEVEL SCALE

The bevel scale indicates the degree the table is tilted.

CHUCK

Your drill press features a standard three-jaw type chuck with a self-ejecting chuck key, which prevents accidentally starting the drill press with the key still engaged in the chuck.

EXACTLINE™ LASER

The Exactline™ laser makes accurate, precision drilling simple and easy.

DEPTH GAUGE

A depth gauge is located between the pulley housing and feed handles to aid in drilling at desired depths.
Spindle Travel………………………………………………………………. 2 in.
Table Size…………………………………………. .. 7-5/8 in. x 6-1/2 in.
Table Movement……………………………… 45° bevel, 360° swivel
Overall Height……………………………………………………………. 29 in.

DEPTH STOP

The adjustable locking depth stop permits accurate depth measurement and repetitive drilling.

FEED HANDLES

Feed handles raise and lower the chuck and bit during the drilling operation.

MOTOR

Your drill press is equipped with an industrial duty induction motor for long- lasting, smooth performance.

SPINDLE SPEED

Five different spindle speeds allow you to drill a wide variety of material including wood, plastic, and metal.

TABLE

The table of your drill press rotates 360˚ and bevels up to 45˚ for angle drilling.

WORKLIGHT

The integrated LED worklight can be used to help illuminate the work area.

ELECTRICAL CONNECTION

This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, AC only (normal household current), 60 Hz. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet, double check the power supply.

ASSEMBLY

UNPACKING

This product requires assembly.

• Carefully remove the tool and any accessories from the Place it on a level work surface.

NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed.

• Inspect the tool carefully to make sure no breakage or damage occurred during
• Do not discard the packing material until you have carefully inspected the tool, identified all loose parts, and satisfactorily operated the
• If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

TOOLS NEEDED

See Figure 3, page 16.

The following tools (not included or drawn to scale) are needed for assembly:

• Mallet or hammer
• Adjustable wrench
• Phillips screwdriver

LOOSE PARTS LIST

See Figure 4, page 17.

The following items are included with the tool:

• Depth gauge………………………………………………………………. 1
• Chuck key…………………………………………………………………..  1
• Table assembly…………………………………………………………..  1
• Hex key………………………………………………………………………. 1
• Feed handles………………………………………………………………  3
• Hex bolts……………………………………………………………………..3
• Base……………………………………………………………………………. 1
• Column collar………………………………………………………………1
• Table adjustment handle…………………………………………….  1
• Worm gear………………………………………………………………….  1
• Chuck…………………………………………………………………………. 1
• Table lock handle……………………………………………………….  1
• Head assembly…………………………………………………………..   1

ATTACHING COLUMN ASSEMBLY TO BASE

See Figure 5, page 18.

• Place the base on a flat Align screw holes in the column assembly with screw holes in the base.
• Place a hex bolt in each hole and tighten using an adjustable

INSTALLING TABLE ASSEMBLY

See Figures 6 – 9, page 18.

• Loosen the set screw in the column collar. Remove the column collar and gear rack from the column and set
• Clean the spindle with a degreaser before installing the chuck into the head.
• Locate the worm gear and feed the D-shaft through the hole in the table
• Install table adjustment handle over the end of the D-shaft so that the flat side of the shaft aligns with the set Tighten the set screw using the hex key.
• Feed the gear rack through the slot in the table assembly so that the teeth are facing out and the longer smooth end faces The worm gear should engage the gear rack.
• Using both hands, slide the entire table assembly and gear rack onto the column until the bottom of the gear rack is positioned in the base collar and against the
• Slide the column collar, bevel-side down, over the column until the beveled side engages the beveled end of the gear rack. Tighten the set screw in the collar using the hex Do not overtighten.

NOTE: You should be able to move the table from side to side.

• Locate the table lock handle. Insert it into the threaded hole at the rear of the table assembly and tighten by

INSTALLING CHUCK, HEAD ASSEMBLY, AND FEED HANDLES

See Figures 10 – 11, page 19.

• Place the head assembly upside down on a level, flat
• Position chuck on Chuck should be fully opened to avoid damaging jaws.
• Using a piece of scrap wood to protect the chuck, firmly tap the chuck into place using a mallet or
• Position the head assembly onto the column with the chuck positioned over the

NOTE: This head assembly is heavy. Get help when needed.

• Slide the head assembly down as far as it will go. Align the table assembly with the base and then tighten the two head set screws with the hex key.
• Attach the three feed handles by screwing them into the threaded holes in the

MOUNTING THE DRILL PRESS

See Figure 12, page 19.

If the drill press is to be used in a permanent location, secure it to a workbench or other stable surface.

If the drill press is to be used as a portable tool, fasten it permanently to a mounting board that can easily be clamped to a workbench or other stable surface. The mounting board should be of sufficient size to avoid tipping while drill press is in use. Any good grade plywood or chipboard with a 3/4 in. thickness is recommended.

• Mark holes on surface where drill press is to be mounted using holes in drill press base as a template for hole
• Drill holes through mounting
• Place drill press on mounting surface, aligning holes in the base with holes drilled in the mounting
• Insert bolts (not included) and tighten securely with lock washers and hex nuts (not included).
• If lag bolts are used, make sure they are long enough to go through holes in drill press base and material the drill

press is being mounted to. If machine bolts are used, make sure bolts are long enough to go through holes in drill press, the material being mounted to, and the lock washers and hex nuts.

NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the workbench.

Once the drill press is securely mounted on a sturdy surface:

• Check for vibration when the motor is switched ON.
• Adjust and retighten the mounting hardware as
• Check the table assembly to assure smooth movement up and down the column.
• Check to assure that the spindle shaft moves

CHECKING/ADJUSTING LASER ALIGNMENT

See Figure 13, page 19.

Check the laser alignment to ensure the intersection of the laser lines is precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knobs located on opposite sides of the head assembly.

• Mark an “X” on a piece of scrap
• Insert a small drill bit into the chuck and align its tip to the intersection of the lines of the “X”.
• Secure the board to the
• Turn on the laser and verify the laser lines align with the “X” on the
• If the laser lines do not align, loosen the set screws on each of the laser housings with a hex key and rotate the laser adjustment knobs until the lines meet in the center of the “X”. Retighten the set screws to secure.

OPERATION

WARNING:

Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.

WARNING:

Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury

APPLICATIONS

You may use this tool for the purposes listed below:

• Drilling in wood
• Drilling in ceramics, plastics, fiberglass, and laminates
• Drilling in metals

POWER SWITCH

See Figure 14, page 19.

The drill press is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.

To turn the drill press on:

• With the switch key inserted into the switch, lift the switch to turn ON ( l ).

To turn the drill press off:

• With the switch key inserted into the switch, push the switch down to turn OFF ( O ).

To LOCK the drill press:

• Place the switch in the OFF ( O )
• Remove the switch key from the switch and store in a secure

TABLE ROTATION

See Figure 16, page 20.

The table can be rotated out of the way when drilling large objects.

• Loosen the table lock
• Rotate the table to the desired
• Retighten the table lock

INSTALLING AND REMOVING BITS

See Figure 17, page 20.

• Unplug the drill

• Open or close the chuck jaws to a point where the opening is slightly larger than the bit size you intend to

• Insert drill bit into the chuck the full length of the jaws.

• Tighten chuck jaws securely using chuck key Do not use a wrench to tighten or loosen chuck jaws.

• Remove chuck key.

• To remove the drill bit, reverse the steps listed

DRILLING

See Figure 18, page 20.

• Using a clamping device, secure the workpiece to the To protect the top surface of the workpiece, use a piece of scrap wood between the clamping device and the workpiece.
• Select the proper drill bit based on the hole size For large holes, drill a pilot hole first, using a smaller diameter bit.
• Select and set the recommended spindle speed. Refer to “Changing Speeds” in the Adjustments section of this
• Set table assembly to desired Refer to “Adjusting Table” Height in the Adjustments section.
• If desired, set feed shaft at desired spindle Refer to “Adjusting Depth Gauge” in the Adjustments section.
• Make sure the work table is free of all loose objects and the bit is not in contact with the
• Plug electrical cord into power supply and turn switch

1. ON. Make sure spindle rotates

• Slowly lower drill bit into workpiece. Do not force the bit; let the drill press do the
• Once the hole is completed, allow the spindle to return to its normal This will automatically raise the chuck and bit.

DRILLING TIPS

• If a large hole is needed, it’s a good idea to drill a smaller pilot hole before drilling the final one. Your hole will be more accurately positioned, rounder, and the bits will last
• If the hole is deeper than it is wide, back off occasionally to clear the chips.
• When drilling metal, lubricate the bit with oil to improve drilling action and increase bit life.
• As you increase the drill size, you may need to reduce the spindle speed.

If drilling a through hole, make sure that the bit will not drill into the table after moving through the workpiece

ADJUSTMENTS

WARNING:

Before performing any adjustment, make sure the tool is unplugged from the power supply and the switch is in the OFF ( O ) position. Failure to heed this warning could result in serious personal injury.

ADJUSTING TABLE HEIGHT

See Figure 19, page 20.

• Hold the table with one hand and loosen the table lock
• Rotate the table adjustment handle clockwise to raise the
• Rotate the table adjustment handle counterclockwise to lower the table.
• Position the table to the desired height and retighten the table lock handle.

ADJUSTING TABLE BEVEL

See Figures 20 – 21, pages 20 and 21.

The drill press is equipped with a tilting table that allows you to drill angled holes. The table can be tilted left or right, from 0º to 45º.

To tilt the table:

• Loosen the large hex bolt located underneath the
• Use the bevel scale to tilt the table to the desired
• Retighten the hex bolt

ADJUSTING DEPTH GAUGE

See Fgure 21, page 21.

Adjust the depth gauge when you need to drill a number of holes to exactly the same depth.

• Loosen the depth stop locking
• Rotate depth gauge to desired
• Retighten depth stop locking collar, if

CHANGING SPEEDS

See Figures 22 – 24, page 21.

The spindle speed is determined by the location of the belt on the pulleys inside the head assembly. The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drill- ing operation.

NOTE: The pivot bolts located on the side of the tool should allow the motor to move freely once the tension bolt is loos- ened. If the motor is difficult to move, it may be necessary to loosen the pivot bolts slightly (1/4 turn). Do not retighten.

To change the pulley configuration:

• Lift head assembly cover from side to
• Loosen the tension bolt until there is enough slack in the belt for it to be repositioned around the
• Reposition the belt according to the speed
  • When decreasing speed, move the belt down the motor pulley first and then down the spindle
  • When increasing speed, move the belt up the spindle pulley first and then up the motor
• Turn the belt by hand until you are certain it is properly aligned on the grooves of the pulleys.
• Move the motor away from the tool until there is tension in the belt.

Hold the motor in place and retighten the tension bolt

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage

After using the drill press, clean it completely and lubricate all sliding and moving parts. Apply a light coat of automotive- type paste wax to the table and column to help keep the surfaces clean.

LUBRICATION

• Lower spindle to maximum depth and oil moderately once every three
• Oil the column lightly every two
• If cranking becomes difficult, grease gear rack The ball bearings in the tool are permanently lubricated.

MOTOR/ELECTRICAL

The induction motor is easy to maintain but must be kept clean. Do not allow water, oil, or sawdust to accumulate on or in it. The sealed bearings are permanently lubricated and need no further attention.

HEAD ASSEMBLY AND MOTOR HOUSING

Frequently blow out any dust that may accumulate inside the head assembly and/or motor housing.

PULLEYS

See Figure 25, page 22.

Should you feel an unusually high level of vibration, the pulleys may not be tightly secured on the motor and/or spindle shafts. To make sure the pulleys are properly seated and tight, locate the set screw on each of the pulleys. Tighten each set screw with the hex key.

GEAR RACK

Periodically lubricate the worm gear and gear rack in order to keep the vertical movement smooth and to help prolong the life of the drill press.

TROUBLESHOOTING

Problem

Noisy operation

| Possible Cause

Incorrect belt tension. Dry spindle.

Loose spindle pulley or motor pulley.

| Solution

Adjust belt tension. Lubricate spindle.

Tighten set screws in pulleys.

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Bit burns or smokes| Incorrect speed.

Chips not coming out of hole Dull bit.

Feeding too slow. Not lubricated.

| Change speed. See “Changing Speeds” in the Adjustments section.

Retract bit frequently to clear chips Sharpen or replace bit.

Feed fast enough; allow drill to cut. Lubricate bit for metal work.

Excessive drill runout or wobble| Bent bit.

Bit not properly installed in chuck. Chuck not properly installed.

Worn spindle bearings.

| Replace bit. Install bit properly.

Install chuck properly.

Contact authorized service center.

Drill bit binds in workpiece| Excessive feed pressure. Improper belt tension.| Reduce feed pressure. Adjust belt tension.
Workpiece support loosens| Workpiece not supported or clamped properly.| Check support and/or reclamp workpiece.

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References

• REIMAGINE WITH RYOBI - RYOBI Tools

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