milwaukee MXFPS-0 MX FUEL Power Supply User Manual

milwaukee MXFPS-0 MX FUEL Power Supply

IMPORTANT SAFETY INSTRUCTIONS

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric Save all warnings and instructions for future reference.

WORK AREA SAFETY

To reduce the risk of injury, close supervision is necessary when an appliance is used near children.

ELECTRICAL SAFETY

• Power cord plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• To reduce the risk of electric shock, do not put equipment in water or other liquid. Do not place or store appliance where it can fall or be pulled into a tub or sink.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
• Arrange cords carefully to avoid hazardous environments. Tripping or snagging on cords can cause injury and product damage. Do not allow cords to run through puddles or across wet ground.
• Do not unplug by pulling on the cord. To unplug, grasp the plug, not the cord.
• Unplug the cord from outlet when not in use and before servicing or cleaning.
• Always use a suitable extension cord to reduce the risk of electric shock.
• If operating a equipment in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of a RCD reduces the risk of electric shock.

PERSONAL SAFETY

• Do not overreach. Keep proper footing and bal-ance at all times. This enables better control of the Power Supply in unexpected situations.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the Power Supply in unexpected situations.

BATTERY TOOL USE AND CARE
manufacturer. A charger that is suitable for one type with another battery pack.

• Use Power Supply only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• Do not short circuit. A short-circuited battery damage. A battery pack will short circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys or nails in your pocket.
• Do not allow fluids to flow into battery pack.
• Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acci- dentally occurs, flush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or equipment that is damaged or modified. Damaged or moditfied bat- teries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or equipment to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or equipment outside the temperature range specified in the instructions. Charging improperly or at temperatures Outside the specified range may damage the battery and increase the risk of fire.

CHARGER USE AND CARE

CAUTION To reduce the risk of injury, charge MILWAUKEE® Lithium-Ion packs only in their MILWAUKEE® Lithium-Ion charger. Other types of batteries may burst causing personal injury and damage. Do not wire a battery pack to a power supply plug or car cigarette lighter. Batteries will be permanently disabled or damaged.

• Charge only MILWAUKEE® MX FUEL™ Lithium-Ion packs. Other types of batteries may burst causing personal injury or damage.
• Avoid dangerous environments. Do not charge battery pack in rain, snow, damp or wet locations. Do not use battery pack or charger in the presence of explosive atmospheres (gaseous fumes, dust generated when inserting or removing battery pack,
• Charge in a well ventilated area. Do not block charger vents. Keep them clear to allow proper near a charging battery pack. Vented gases may explode.
• Maintain charger cord. When unplugging char-ger, pull plug rather than cord to reduce the risk of damage to the electrical plug and cord. Never carry charger by its cord. Keep cord from heat, oil and sharp edges. Make sure cord will not be stepped on, tripped over or subjected to damage or stress. Do not use charger with damaged cord or plug. Have a damaged charger replaced immediately.
• Use only recommended attachments. Use of an attachment not recommended or sold by the battery charger or battery pack manufacturer may result
• Unplug charger when not in use. Remove battery packs from unplugged chargers.
• To reduce the risk of electric shock, always unplug charger before cleaning or maintenance. Do not allow water to flow into plug. Use a residual current device (RCD) to reduce shock hazards.
• Store your battery and charger in a cool, dry place. Do not store battery pack where temperatures may exceed 50°C (120°F) such as in direct sunlight, a vehicle or metal building during the summer.

SERVICE

• Have your Power Supply serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the Power Supply is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manu-facturer or authorised service providers.

SPECIFIC SAFETY RULES

• This equipment has arcing or sparking parts which should not be exposed to flammable vapours. Locate equipment at least 450 mm (18″) above the floor when used in a repair facility.
• The output of this unit is potentially lethal. The unit should not be connected to a fixed electrical installation except by an appropriately licensed person.
• Do not expose to rain.
• For indoor use or temporary outdoor use. Exercise reasonable care when using in wet conditions. Do not allow liquid to enter batteries.
• Connect only to properly grounded outlets.
• Do not use if the cord or batteries are damaged in any way.
• Use a suitable extension cord if needed. Keep cords dry and off the ground; use a RCD protected circuit while charging.
• Store indoors.
• Do not operate multiple power supplies in parallel.
• Ensure unit is located at least 1m away from any other structures or obstructions to allow required air flow around unit.
• Do not connect the output of the Power Supply to an existing installation’s electrical system. The Power Supply ground terminal is connected to the ground terminals of each supply outlet. Before using the ground terminal, consult a suitably qualified electrical worker.
• The power supply is isolated from the frame and from the AC outlets earthing connection. Do not exceed the load rating of the Power Supply. Be mindful of the individual and accumulative electrical load of all connected devices. Exceeding the load capacity of the Power Supply could result in overheating, fire, electrical shock, or injury.
• Do not overload the Power Supply’s capacity. Exceeding the Power Supply’s wattage/amperage capacity may damage the Power Supply and/or electrical devices connected to it.
• Devices may require more power than the Power Supply is capable of supplying. Check with the device’s user guide or manufacturer to confirm the maximum load required prior to connecting the device to the Power Supply to ensure the Power Supply can provide the required power.
• Always follow all safety rules recommended by the manufacturer of devices to be connected. Do not use this Power Supply to provide power for emergency medical equipment or life support devices.
• Never leave the Power Supply unattended while in use.
• Know your Power Supply. Read this operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this product. Do not alter or modify the Power Supply from the original design or function. Misuse and improper handling can cause injury.
• Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this unit if you do not understand these operating instructions or you feel the work is beyond your capability; contact MILWAUKEE® Tool or a trained professional for additional information or training.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE® service facility for a replacement.

ADDITIONAL BATTERY SAFETY RULES

WARNING To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc., can cause a short circuit.

WARNING Do not charge non-rechargeable batteries.

INSTALLATION

DANGER Improperly connecting the earthing wire can result in the risk of electric shock. Check with a qualified electrical worker if you are in doubt as to the suitability of the Power Supply for your specific use. Do not modify the inlet or outlets provided with the equipment. Never remove the earthing pin from the plug. Do not use the equipment if the cord or plug is damaged. If damaged, have it repaired by a MILWAUKEE® service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

SPECIFICATIONS

• Cat. No. …………………………………………….. MXF PS
• Battery Type …………………………………. MX FUEL™
• Charger Type ………………………………… MX FUEL™
• Rated Input Voltage ……………………… 220-240V AC
• Rated Input Amps ……………………………………. 2.2 A
• Rated Output Voltage (Charger) …………….72 V DC
• Rated Output (Outlets)
• Rated Output Amps (Charger) ……………… 4.5 A DC
• Peak Watts ………………………………………. 3600 W
• Continuous Watts . …………………………….. 1800 W
• Voltage. ………………………………………………. 230 V
• Rated Frequency …………………………………… 50 Hz
• Recommended Ambient
• Charging Temperature ………………….. 5°C to 40°C

FUNCTIONAL DESCRIPTION

1. Battery latch lever
2. Battery lock ring
3. Carry handle
4. Fuel gauge
5. Battery charging status / charger indicator
6. Arm button
7. Overload indicator
8. Over temperature indicator
9. AC outlets
10. Bonding terminal
11. AC input
12. Fan vents
13. M12™/M18™charger screw mounts

SYMBOLOGY

Volts
Direct Current
Alternating Current
Amps
Hertz
Read operator’s manual
WARNING Risk of Electric Shock
Overload indicator
Over-temperature indicator
Regulatory Compliance Mark (RCM). This product meets applicable regulatory requirements.
Double insulated
Do not dispose of electric tools together with household waste material. Electric tools and electronic equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

ASSEMBLY

WARNING Recharge only with the charger specified for the battery. For specific charging instructions, read the operator’s manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push the battery latch lock to the side and squeeze the battery latch lever. Pull the battery pack away from the machine.
To insert the battery, slide the pack into the body of the machine. Make sure it latches securely into place

GENERAL OPERATION

Power Supply Capacity

Make sure the Power Supply can supply enough continuous (running) and surge (starting) watts for the items being powered at the same time.

1. Select the items to be powered at the same time.
2. Total the continuous (running) watts of these items. This is the amount of power the Power Supply must produce to keep the items running.
3. Estimate how many surge (starting) watts will be needed. Surge wattage is the short burst of power needed to start electric motor-driven tools or ap-pliances such as a circular saw. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Power Management
To prolong the life of the Power Supply and attached devices, it is important to take care when adding electrical loads to the Power Supply. There should be nothing connected to the Power Supply outlets before starting the Power Supply. The correct and safe way to manage Power Supply power is to sequentially add loads, as follows:

1. With nothing connected to the Power Supply, start the unit (see “Arming the Machine”).
2. Plug in and turn on the first load, preferably the largest load.
3. Allow the Power Supply output to stabilise (power supply runs smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the Power Supply to stabilise.
6. Never add more load than the Power Supply capacity. Take special care to consider surge loads in Power Supply capacity as previously described.

Arming the Machine
MX FUEL™ machines must be armed prior to use. Even with the battery pack inserted, functions will not operate until the machine is armed.
To arm the machine:

1. Insert the battery pack.
2. Press the Arm button. The MX FUEL™ icon will light and the LEDs are now operational. NOTE: The internal fan will operate whenever the machine is in use.
3. Press and hold the ARM button for 2 seconds to

NOTE: The internal fan will continue to operate for Onboard Fuel Gauge LEDs and Alert Tones
Onboard Fuel Gauge LEDs display real-time battery levels for their respective MX FUEL™ battery. When the machine detects a low battery condition, a dead battery, an overload, or overtemp condition, the user will be alerted with an audible tone(s). Investigate the root cause of the tone(s) to continue use.

Overload and Overtemperature Conditions
When an overload or overtemperature condition occurs, the machine will produce a unique tone and the respective icon will light. Take the appropriate action, such as turning off or reducing the load on the machine, or allowing the machine to rest (cool down) before continuing use.

Cold Weather Operation
MILWAUKEE® Li-Ion battery packs are designed to operate in temperatures below freezing. The machine provides full power output 3600W/1800W down to -7°C (20°F). The machine provides a max output of 1000W in temperatures from -7°C to -20°C (20°F to -4°F). If 1000W is exceeded, an audible tone will be heard, and 1 LED will flash on the fuel gauge. Reset the machine and battery pack by plugging power and removing/reinserting the battery.

ONE-KEY™
To learn more about the ONE-KEY™ functionality for this tool, go to https://www.milwaukeetool.com.au/innovation/one-key/To download the ONE-KEY™ app, visit the App Store or Google Play from your smart device.

ONE-KEY™ Indicator

Solid Blue| Wireless mode is active and ready

app.

Blinking Blue| Tool is actively communicating with the ONE-KEY™ app.
Blinking Red| Tool is in security lockout and can be unlocked by the owner via the ONE-KEY™ app.

CHARGER OPERATION

WARNING Charge only MILWAUKEE® MX FUEL™ Lithium-Ion batteries in this MILWAUKEE® Lithium-Ion charger. Other types of batteries may cause personal injury and damage.

When to Charge the Battery Pack

Remove the battery pack from the tool for charging when convenient for you and your job. MILWAUKEE® batteries do not develop a “memory” when charged after only a partial discharge. It is not necessary to run down the battery pack before placing it on the charger.

• Use the Fuel Gauge to determine when to charge your MILWAUKEE® Lithium-Ion battery pack.
• You can “Top-Off” your battery pack’s charge before starting a big job or long day of use.
• The only time it is necessary to charge the MILWAUKEE® Lithium-Ion battery pack is when the battery pack has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly, allowing you just enough power to finish making a cut, drilling a hole, or driving a fastener. Charge the battery pack as needed.

How to Charge the Battery Pack
Align the battery pack with the bay and slide the battery pack into the charger as far as possible. slowly (communication between pack and charger) or continuous (pack is charging).

• When a battery pack is inserted into the charger, the LEDs will indicate the following:
• Continuous red: Charging
• Continuous green light: Charging is complete
• Flashing red: Battery is too hot/cold Charging will begin when battery reaches correct charging temperature
• Flashing red/green: Damaged or faulty battery pack
• The next battery pack inserted in the charger will be-gin charging when the previous pack is fully charged.
• A fully discharged battery pack with an internal tem-perature in the normal range will charge in about 45 to 90 minutes, depending on the battery pack and internal temperature of the charger.
• Heavily cycled batteries may take longer to charge completely.
• The fuel gauge lights are displayed as the pack is being charged, indicating how fully charged the
• After charging is complete, the continuous green light will come on.
• The charger will keep the battery pack fully charged if it is left on the charger. The light indicator will be same as normal charging.
• If the light indicator flashes red and green, check that the battery pack is fully seated into the bay. Remove the battery pack and reinsert. If the light continues to flash red and green, remove pack(s) and unplug charger for at least 2 minutes. After 2 minutes, plug charger back in and insert pack. If the problem persists, contact a MILWAUKEE® service facility.
• If the light indicator does not come on, check that the battery pack is fully seated into the bay. Remove the battery pack and reinsert. If the light indicator still does not come on, remove pack(s) and unplug charger for at least 2 minutes. After 2 minutes, plug charger back in and insert pack. If after these attempts the light indicator still does not come on, contact a MILWAUKEE® service facility.

MAINTENANCE

WARNING To reduce the risk of injury,always unplug the tool and charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE® service facility for ALL repairs. To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.
Maintain Power Supply
Keep your Power Supply in good repair by adopting a regular maintenance program. If the Power Supply does not work properly, return the Power Supply to a MILWAUKEE® service facility for repairs.

ONE-KEY™

This device contains a lithium button/coin cell battery. A new or used battery can cause severe in- ternal burns and lead to death in as little as 2 hours if swallowed or enters the body. Always secure the battery cover. If it does not close securely, stop using the device, remove the batteries, and keep it away from children. If you think batteries may have been swallowed or entered the body, seek immediate medical atten-tion.

Internal Battery
An internal battery is used to facilitate full ONE-KEY™ functionality.

To replace the battery:

1. Remove the battery pack.
2. Remove the screw(s) and open the battery door.
3. Remove the old battery, keep it away from children, and dispose of it properly.
4. Insert the new battery (3V CR2032), with the posi-tive side facing up.
5. Close the battery door and tighten the screw(s) securely.

WARNING Tjury and damage, o reduce the risk of personal in never immerse your tool, battery pack or charger in liquid or

Cleaning
Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Do not use sprays or solvents. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never

Cleaning the Battery and Battery Bay
Keep battery connections and surfaces between the machine and battery free of debris and materials. Failure to keep surfaces clean may result in mis- alignment and/or damage to the battery connection.

Repairs
For repairs, return the tool, battery pack and charger to the nearest authorised service centre.

ACCESSORIES

WARNING Use only recommended accessories. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com.au /
www.milwaukeetool.co.nz or contact a distributor.

WARRANTY – AUSTRALIA and NEW ZEALAND

Please refer to Australian and New Zealand warranty supplied with tool. This warranty applies only to product sold by authorised dealers in Australia and New Zealand.

SERVICE – AUSTRALIA and NEW ZEALAND

MILWAUKEE® prides itself in producing a premium quality product that is Nothing But Heavy DutyTM. Your satisfaction with our products is very important to us! If you encounter any problems with the operation of this tool, please contact your authorised MILWAUKEE® dealer.
For a list of MILWAUKEE® dealers, guarantee or service agents please contact MILWAUKEE® Customer Service or visit our website.
(Australia Toll Free Telephone Number 1300 645 928)
(New Zealand Toll Free Telephone Number 0800 645 928)
or visit milwaukeetool.com.au/milwaukeetool.co.nz.

Milwaukee Electric Tool Corporation
13135 West Lisbon Road, Brookfield, Wisconsin U.S.A. 53005

Milwaukee Tool (Australia)
26 – 40 Nina Link, Dandenong South,
Victoria, 3175, Australia

Milwaukee Tool (New Zealand)
274 Church Street, Penrose,
Auckland, 1061, New Zealand

References

• Milwaukee Tool | Official New Zealand Site of Milwaukee Tool | Nothing but HEAVY DUTY®
• Milwaukee Tool | Official Australia Site of Milwaukee Tool | Nothing but HEAVY DUTY®
• ONE-KEY™ | Milwaukee Tool Australia

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