Leonton BG5-1204-SFP-24 Industrial Gigabit Managed Ethernet Switch User Manual

BG5-1204-SFP-24/ BG5-1204-SFP-24-T
Industrial Gigabit Managed Ethernet Switch
User Manual

© Copyright 2022 Leonton Technologies Co., Ltd. All Rights Reserved
This document contains information, which is protected by copyright. Reproduction, adaptation or translation without prior permission is prohibited, except as allowed under the copyright laws.

Disclaimer

Leonton Technologies, Co. Ltd. provides this manual without warranty of any kind, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Leonton Technologies, Co. Ltd. may make improvements and/or changes to the product and/or specifications of the product described in this manual, without prior notice. Leonton Technologies, Co. Ltd. will not be liable for any technical inaccuracies or typographical errors found in this guide. Changes are periodically made to the information contained herein and will be incorporated into later versions of the manual. The information contained is subject to change without prior notice.

FCC Notice

This equipment has been tested and found to comply with the limits for a Class-A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. It may cause harmful interference to radio communications if the equipment is not installed and used in accordance with the instructions. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Caution: Any changes or modifications not expressly approved by the grantee of this device could void the user’s authority to operate the equipment.
CE Mark Warning
This is a Class-A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
This document is the current official release manual. Please check our website (www.leonton.com) for any updated manual or contact us by e-mail (sales@leonton.com).

OVERVIEW

This series is rated IP30 and installation by DIN Rail. Each unit of this industrial gigabit managed Ethernet switch series has 4 IEEE 802.3bt compliant PoE, 90W/port + 4 IEEE 802.3at compliant PoE, 30W/port, and 4 dual-rate (100/1000) SFP slots, suitable for applications that require high bandwidth and long distance communication.
In order to prevent unregulated voltage, this series provides high EFT and ESD protection. This also allows it to function in harsh environments, as well as support power redundancy with a dual power input design with reverse polarity protection. The built-in relay warning function alerts users about occurring power failures.
With one model having an operating temperature of -10 to 65°C, and another with a wide operating temperature of -40 to 75°C, this series is designed to meet any needs for industrial automation, outdoor application and harsh environments.
Key Features
Interface & Performance

• All Copper ports support auto MDI/MDI-X function
• Embedded 810/100/1000Basw-T(X) with 4bt PoE-PSE (90W/Port) & 4at PoE-PSE (30W/Port) and 4100/1000Base-(F)X SFP Slots
• Store-and-forward switching architecture
• 8K MAC Address Table
• Supports 9.6Kbytes Jumbo Frame
• 4Mbits memory buffer

Power Input

• Dual 12-55VDC redundant power inputs, with SELV output certified by UL61010-2-201
• 1 removable 6-contact terminal block
• Max. current 9.8A
• Max. PoE output: 90Watts/12VDC, 180Watts/24VDC, 240Watts/36-55VDC
• For IEEE802.3bt applications, the power input not less than 53VDC is recommended

Certification

• CE/FCC
• UL 61010-1
• UL 61010-2-201

Operating Temperature

• Standard operating temperature model: -10°C ~ 65°C
• Extended operating temperature model (-T): -40°C ~ 75°C

Case/Installation

• IP30 protection (not certified by UL)
• DIN-Rail and wall mount design
• Installation in a pollution degree 2 industrial environment
• Standalone installation

Package Contents

• 1 – BG5-1204-SFP-24(-T) – Unit weight: 1.146 kg (2.53 lb), Shipping weight: 1.45 kg (3.2 lb)
• 2 – Wall mounting brackets and screws
• 1 – Quick installation guide
• 1 – RJ45 to DB9 Serial Console cable

Safety Precaution
Attention
If the DC voltage is supplied by an external circuit, please use a protection device on the power supply input. Supply by UL Listed industrial use power. The industrial Ethernet switch’s hardware specs, ports, cabling information, and wiring installation will be described within this user manual.
Warning Labels
The caution label means that you should check the certain information on user manual when working with the device. (Shown in Figure 1.1)

Figure 1.1 – Caution Label Figure 1.2 – Hot Surface Warning Label

HARDWARE DESCRIPTION

Physical Dimensions
Figure 2.1, below, shows the physical dimensions of BG5-1204-SFP-24 series.

Front Panel
The front panel of the BG5-1204-SFP-24 series industrial PoE+ gigabit Managed Ethernet Switch is shown below in Figure 2.2.

Top View
Figure 2.3, below, shows the top panel of the BG5-1204-SFP-24 series switches that is equipped with one 6-pin removal terminal block connector for dual DC power inputs (12-55VDC).

LED Indicators
There are LED light indicators located on the front panel of the industrial switch that display the power status and network status. Each LED indicator has a different color and has its own specific meaning, see below in Table 2.1.
Table 2.1: LED Indicators

Event happened by software setting
Green| On| The system ready and work fine, and there are no events occur
MASTER| Green| On| ERPS Owner Mode (Ring Master) is ready
Off| ERPS Owner Mode is not active
RING| Green| On| ERPS Ring Network is active and works well
Blinking| ERPS Ring works abnormally or misconfigure
Off| ERPS Ring Network is not active
PoE Load
(max:240w)| –| Off| PoE Load<= 50%
Blue| On| PoE Load 51-70%
Red| On| PoE Load 71-90%
Red| Blinking| PoE Load 91-100%
GE
(Port1-8 Copper)
(Upper LED)| Green| On| Connected to network, 1Gbps
Blinking| Networking is active
Off| Not connected to network
Amber| On| Connected to network, 10/100Mbps
Blinking| Networking is active
Off| Not connected to network
bt PoE Mode
(Port1-4 Copper)
(Lower LED)| Green| On| IEEE 802.3bt connection
(Single Signature PD Class 5~8/Dual Signature PD Channel Class 1~5)
Blinking| Port link is recovered from failure event
Off| No powered-device attached or power supplying fails
Amber| On| IEEE 802.3af/at connection (Single Signature PD Class 0~4)
| | Blinking| Port link is recovered from failure event
---|---|---|---
Off| No powered-device attached or power supplying fails
Green/Amber| Alternating blinking| The port is trying to recover from event failure (Frequency: 20secs/time)
at PoE Mode
(Port5-8 Copper)
(Lower LED)| Amber| On| Supplying PoE at (30w)/af power to the powered- device
Off| Not connected to a Powered Device
Green/Amber| Alternating blinking| The port is trying to recover from event failure (Frequency: 20secs/time)
SFP Link/Active
(Port 9-12)| Green| On| Connected to network, 1Gbps
Blinking| Networking is active
Off| Not connected to network
Amber| On| Connected to network, 100Mbps
Blinking| Networking is active
Off| Not connected to network

PoE Port LED Indicators
The LED light indicators on the PoE copper port can help the user know if an event once occurs or is happening. When the event is happening, user can verify the event from the Dual-color LED status. If the port has recovered from an event, user can verify the event from the blinking frequency of the PoE LED(5 seconds as a cycle,).

• PoE Budget Overload Event
  When the total PoE budget is overload (>100%), the PoE port of the lowest priority PoE port will be shutdown. The PoE LED of the port will act cyclically as below until the port is recovered from the event:After the PoE port is recovered from the PoE budget overload event, the PoE LED of the will act cyclically as below until the event indicator is clear manually:**AF/AT: Amber; BT: Green

• PoE Port Over Current Event (Per Port)
  When the current limit of the specific PoE port is exceeded, the PoE power will be shutdown. The PoE LED of the port will act cyclically as below until the port is recovered from the event:AF/AT: Amber; BT: Green
  After the PoE port is recovered from the PoE Port Over Current event, the PoE LED of the port will act cyclically as below until the event indicator is clear manually:AF/AT: Amber; BT: Green

• Cable Short Event
  When the working PD encounters a cable short event, the PoE Port LED will act cyclically as below until the port is recovered from the event:After the PoE port is recovered from the Cable Short event, the PoE LED of the port will act cyclically as below until the event indicator is clear manually:**AF/AT: Amber; BT: Green

• Dual PD Fail Event
  When one channel of the connected dual PD is failed, the PoE port will be shutdown. The PoE Port LED of the port will act cyclically as below until the port is recovered from the event:After the PoE port is recovered from the Dual PD Fail event, the PoE LED of the shutdown port will act cyclically as below until the event indicator is clear manually:**AF/AT: Amber; BT: Green

[Notice]

1. The system will automatically retry to recover from the event failure every 20 seconds.
2. To clear the warning PoE Indicator of the recovered port, please re-plug the port cable or re-open the PoE function of the port via DIP Switch(>=2sec).

PoE Dip Switch
The 4-pin Dip Switch on the front panel of the Ethernet Switch works as the PoE Controller for PoE Port 1~Port 4.

| | On| Off
---|---|---|---
PoE DIP Switch 1| Enable Port 1 PoE Function| Disable Port 1 PoE Function
PoE DIP Switch 2| Enable Port 2 PoE Function| Disable Port 2 PoE Function
PoE DIP Switch 3| Enable Port 3 PoE Function| Disable Port 3 PoE Function
PoE DIP Switch 4| Enable Port 4 PoE Function| Disable Port 4 PoE Function

Relay Contact Alarm Warning
2-pin 1*24VDC@1A resistive normal open on 6-pin terminal block.
The relay contact alarm will be triggered when anyone of the pre-configured events occurs. User can configure the event warning for the events listed below. (Software Default: OFF)
The relay contact alarm will be triggered when anyone of the listed events occurs.

• Key trigger event 1: Power-1 or Power-2 is inactive
• Key trigger event 2: PoE total loading >100% PoE output budget
• Key trigger event 3: PoE over current per port
• Key trigger event 4: Cable short per port
• Key trigger event 5: One of the channels in Dual PD fail

[Notice] When the relay is triggered because of Event 2~5, the relay contact alarm, will update the status every 30 seconds. If there is no event happening for 30 seconds, the relay contact alarm will be turn off. If the user disables the failed PoE port by removing the cable or Dip Switch manually, the relay will be recovered immediately.
Ethernet Ports
RJ-45 Ports (Auto MDI/MDIX)
The RJ-45 ports are auto-sensing for 10Base-T, 100Base-TX or 1000Base-T devices connections. Auto MDI/MDIX means that the switch can connect to another switch or workstation without changing the straight-through or crossover cabling. See the figures as below for straight-through and crossover cabling schematics. 10/100BASE-T(X) RJ-45 Pin Assignments (Table 2.2)

Signal
1 / RX+| 3 / TX+| 1 / RX+| 1 / TX+
2 / RX-| 6 / TX-| 2 / RX-| 2 / TX-
3 / TX+| 1 / RX+| 3 / TX+| 3 / RX+
6 / TX-| 2 / RX-| 6 / TX-| 6 / RX-

1000BASE-T RJ-45 Pin Assignments (Table 2.3)

Pin Number / Signal
1 / TP0+| 3 / TP1+| 1 / TP0+| 1 / TP1+
2 / TP0-| 6 / TP1-| 2 / TP0-| 2 / TP1-
3 / TP1+| 1 / TP0+| 3 / TP1+| 3 / TP0+
4 / TP2+| 7 / TP3+| 4 / TP2+| 4 / TP3+
5 / TP2-| 8 / TP3-| 5 / TP2-| 5 / TP3-
6 / TP1-| 2 / TP0-| 6 / TP1-| 6 / TP0-
7 / TP3+| 4 / TP2+| 7 / TP3+| 7 / TP2+
8 / TP3-| 5 / TP2-| 8 / TP3-| 8 / TP2-

Note: “+” and “-” signs represent the polarity of the wires that make up each wire pair.
Cabling
Use the four twisted-pair, category 5e, or the above cabling for RJ-45 port connections. The cable between the Switch and the link partner (switch, hub, workstation, etc.) must be less than 100 meters (328 ft.) long.
The small form-factor pluggable (SFP) is a compact optical transceiver used in optical communications for both telecommunication and data communication applications.
Caution: Please employ optional optical transceiver (SFP/Fixed Fiber) that complies with IEC 60825-1 and classified as Class 1 laser product.
To connect the transceiver and LC cable, please follow below steps:
Step 1. Insert the SFP transceiver module into the SFP slot as shown below in Figure 2.4. Notice that the triangle mark is at the bottom of the SFP slot. Figure 2.5 shows SFP transceiver module was inserted.

Step 2. Insert the fiber cable of the LC connector into the transceiver as shown below in Figure 2.6.

To remove the LC connector from the transceiver, please follow the steps shown below:
Step 1. Press the upper side of the LC connector from the transceiver and pull it out to release as shown below in Figure 2.7 Step 2. Push down the metal clasp and pull the transceiver out by the plastic part as shown below in Figure 2.8 Wiring the Power Inputs
Caution: Please follow the below steps to insert the power wire.
Step 1. Insert the positive and negative wires into the PWR1 (V1+, V1-) and PWR2 (V2+, V2-) contacts on the terminal block connector as shown below in Figure 2.9.
Step 2. Tighten the wire-clamp screws to prevent the wires from loosening, as shown below in Figure 2.10. Caution: Only use copper conductors, 125°C, tighten to 7 in-lbs (0.79 Nm). The wire gauge for the terminal block should range between 18~20 AWG.
Wiring the Fault Alarm Contact
The fault alarm contact is in the middle of the terminal block connector as the picture shows below in Figure 2.11. By inserting the wires, it will detect the fault status including power failure or port link failure (managed industrial switch only) and form a normally open circuit. An application example for the fault alarm contact is shown below in Figure 2.11.

Insert the wires into fault alarm contact (Pin 3 & 4)

Caution: The wire gauge for the terminal block should range between 12 ~ 24 AWG.
If only using one power source, jumper Pin 1 to Pin 5 and Pin 2 to Pin 6 to eliminate powerfault alarm.
Grounding Note
Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run the ground connection from the ground screw to the grounding surface prior to connecting devices. The grounding screw symbol is shown blow in Figure 2.12. Caution: Using a shielded cable achieves better electromagnetic compatibility.

MOUNTING INSTALLATION

DIN-Rail Mounting
The DIN-Rail is pre-installed on the industrial Ethernet Switch from the factory. If the DIN-Rail is not on the industrial Ethernet Switch, please see Figure 3.1 to learn how to install the DIN-Rail on the Switch.

Follow the steps below to learn how to hang the industrial Switch.
Step 1. Use the screws to install the DIN-Rail bracket on the rear side of the industrial Switch.
Step 2. To remove the DIN-Rail bracket, do the opposite from Step 1.
Step 3. After the DIN-Rail bracket is installed on the rear side of the Switch, insert the top of the DIN-Rail on to the track as shown below in Figure 3.2. Step 4. Lightly pull down the bracket on to the rail as shown below in Figure 3.3. Step 5. Check if the bracket is mounted tightly on the rail.
Step 6. To remove the industrial Switch from the rail, do the opposite from the above steps.
Wall Mounting
Follow the steps below to mount the industrial Switch using the wall mounting bracket as shown below in Figure 3.4.
Step 1. Remove the DIN-Rail bracket from the industrial Switch by loosening the screws.
Step 2. Place the wall mounting brackets on the top and bottom of the industrial Switch.
Step 3. Use the screws to screw the wall mounting bracket on the industrial Switch.
Step 4. Use the hook holes at the corners of the wall mounting bracket to hang the industrial Switch on the wall.
Step 5. To remove the wall mount bracket, do the opposite from the steps above.

Figure 3.4: Remove DIN-Rail Bracket from the Switch and Install the Wall Mount Bracket Below, in Figure 3.5 are the dimensions of the wall mounting bracket.

HARDWARE INSTALLATION

Installation Steps
This section will explain how to install BG5-1204-SFP-24 series.
Installation Steps
Step 1. Unpack the industrial Switch from the original packing box.
Step 2. Check if the DIN-Rail bracket is screwed on the industrial Switch.

• If the DIN-Rail is not screwed on the industrial Switch, please refer to the DIN-Rail Mounting section for DIN-Rail installation.
• If you want to wall mount the industrial Switch, please refer to the Wall Mounting section for wall mounting installation.

Step 3. To hang the industrial Switch on a DIN-Rail or wall, please refer to the Mounting Installation section.
Step 4. Power on the industrial Switch and then the power LED light will turn on.

• If you need help on how to wire power, please refer to the Wiring the Power Inputs section.
• Please refer to the LED Indicators section for LED light indication.

Step 5. Prepare the twisted-pair, straight-through category 5 cable for Ethernet connection.
Step 6. Insert one side of the RJ-45 cable into Switch’s Ethernet port and on the other side into the networking device’s Ethernet port, e.g. switch PC or server. The Ethernet port’s (RJ-45) LED on the industrial Switch will turn on when the cable is connected to the networking device.

• Please refer to the LED Indicators section for LED light indication.

Step 7. Insert one side of the SFP cable into Switch’s SFP port and on the other side into the networking device’s SFP port, e.g. switch or server. The SFP port’s LED on the industrial Switch will turn on when the cable is connected to the networking device.

• Please refer to the LED Indicators section for LED light indication.

Step 8. When all connections are set and the LED lights all show normal, the installation is complete.

Caution: If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Caution: The installation that the safety to any system incorporating the equipment is the responsibility of the assembler of the system.
Caution: This is an OPEN TYPE module and should be installed in a final safety enclosure characteristic.
Caution: This device is intended for use indoor and at altitudes up to 2000 meters.
Caution: Ambient Relative Humidity should be within the range of 5 and 95% (non-condensing).
Note: Clean the device with soft cloth with dry or water.

TROUBLE SHOOTING

• Verify you have the right power cord or adapter. Never use a power supply or adapter with a noncompliant DC output voltage or it will burn the equipment.

• Select the proper UTP or STP cable in order to construct the network. Use an unshielded twisted-pair (UTP) or shield twisted-pair (STP) cable for RJ-45 connections: 100Ω Category 5e for 10M/100/1000Mbps. Also be sure that the length of any twisted-pair connection does not exceed 100 meters (328 feet).

• Diagnosing LED Indicators: To assist in identifying problems, the Switch can be easily monitored with the LED indicators which help to identity if any problems exist.
  ◆ Please refer to the LED Indicators section for LED light indication.

• If the power indicator LED does not turn on when the power cord is plugged in, the user may have a problem with the power cord. Check for loose power connections, power losses or surges at the power outlet.
  ◆ Please contact Leonton for technical support service, if the problem still cannot be resolved.

• If the industrial Switch LED indicators are normal and the connected cables are correct but the packets still cannot transmit, please check the system’s Ethernet devices’ configuration or status.

For any repair or maintenance needs, please contact us.
LEONTON TECHNOLOGIES, CO., LTD
9F-1, No.43, Fuxing Rd., Xindian Dist.,
New Taipei City, 231,
Taiwan
TEL: +886 2 22183113
FAX: +886 2 22187391

References

• Leonton Technologies - Industrial Networking Design House

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