Honeywell IO-16UIO-S-S IO Modules and Wiring Adapter Instruction Manual

Honeywell IO-16UIO-S-S IO Modules and Wiring Adapter

CONTENTS OF SHIPMENT

• I/O Module: 1 Qty
• Safety Sheet: 1 Qty

STORAGE AND OPERATION

WARNING
Electrical Shock Hazard.
Can cause severe injury, death, or property damage. Disconnect the power supply before beginning installation to prevent electrical shock and equipment damage. More than one power supply may have to be disconnected.

CAUTION
To reduce the risk of fire or electric shock, do not interconnect the outputs of different Class 2 circuits.

WEE
WEEE Directive 2012/19/EC Waste

Electrical and Electronic Equipment Directive

• At the end of the product’s life, dispose of the packaging and product in an appropriate recycling center.
• Do not dispose of the device with the usual domestic refuse.
• Do not burn the device

INTRODUCTION

This document contains mounting instructions for I/O modules, wiring adapter, and auxiliary terminal block on the DIN rail. For illustration purposes, the IO-16UIO-S-S model is used across the document, however, the instructions apply to all other 17
models (105 mm (4.13”) & 70 mm (2.76”) devices). The I/O modules are compatible with the following CPO and Honeywell Niagara brand controller models. A common controller illustration is used in this document to refer to these controllers.

• CPO-PC500 & CPO-PC600 controllers
• N-ADV-134-H, N-ADV-133-H, and N-ADV-112-H controllers
• EHNX (EagleHawk) and CPNX in combination with the IO-ADPT-S-2 Wiring Adapter.
  Note: Only 105 mm (4.13”) I/O modules are supported by the CPO Controllers

DIMENSIONS

I/O MODULE WITH HOA (105 MM)

I/O MODULE WITHOUT HOA (105 MM)

I/O MODULE WITH HOA (70 MM

I/O MODULE WITHOUT HOA (70 MM)

WIRING ADAPTER

MOUNTING OVERVIEW
The I/O modules can be mounted by snapping onto the controller or mounted remotely. Review carefully the example diagrams to understand the local and remote mounting and its connections. For more detailed diagrams, refer to the I/O modules Installation & Commissioning instruction document (31-00589). The maximum allowed power cable length is 328 ft. (100 m). The maximum allowed communications cable length for connecting room 1 and room 2 is:

• 131 ft. (40 m) – any type of cabling and daisy chain topology
• 2625 ft. (800 m) – twisted pair of telephone cable and daisy chain topology. The controller must be positioned at one end of the Panel BusTM and bus termination at the other end.
• An IO terminator is included in the I/O bus protection cover (ENDCOVER-10). The protective end cover is attached to the Advanced Plant Controller when used without an I/O module or the protective end cover is attached to the last I/O module in the panel.
• Example 1: The I/O modules should be connected in series, not in parallel.

Example 1: The I/O modules should be connected in series, not in parallel.

Example 2: The wiring adapter should not be used to star-wire the serial I/O modules.

Example 3: Both the communication bus and power are extended to an additional row of I/O modules on a separate DIN rail.

Example 4: The communication bus is extended to an additional row of I/O modules on a separate DIN rail.

MOUNTING PRECAUTIONS
I/O Modules and Wiring Adapter support both Horizontal and Vertical DIN rail mounting on a vertical surface. Do not mount on a horizontal surface.

MOUNTING THE I/O MODULE ON A WALL/PANEL USING DIN RAIL

The I/O module mounts to the side of the controller. Remove the protective end cover from the controller to reveal the touch flakes. The I/O module connects to the controller touch flakes for power and communications. To mount the I/O module next to a Wiring Adapter, refer to the “9. Mounting Wiring adapter on the DIN Rail” section on page 6.”

1. Remove the bottom Terminal Cover from the I/O module.
2. Use your fingers to push the cover upwards as shown in the below figure.
3. Remove the top Terminal Cover as described in the previous step.
4. Extend both red clips to the unlock position as shown in the below figure.
5. Hold the I/O module in an orientation such that the red clip is facing toward the DIN rail.
6. Mount the I/O module onto the DIN rail and push both red clips in to secure it in place.
7. Replace the terminal covers.

INSTALLING THE AUXILIARY
TERMINAL BLOCK (OPTIONAL)

1. Install the Auxiliary terminal block onto the I/O module by inserting the slots of the auxiliary terminal block into the two hooks of the I/O module and pushing it till the locking clip is locked with the I/O module.
2. Remove the insulation 5 mm from the wires’ end by using a stripping tool.
3. Refer to the I/O Module Installation Instructions (31- 00589) for wiring connections and inserting the wires into the auxiliary terminal blocks.
4. To remove the auxiliary terminal block, insert a flat blade screwdriver into the lock-clip and release it

MOUNTING WIRING ADAPTER ON THE DIN RAIL
NOTE: Use the Wiring Adapter to extend Power and Comms to the next DIN rail or to extend Power and Comms to a remote I/O module.

1. Remove the adapter cover by pulling out the cover as shown in the below image.
2. Extend the red clips on the wiring adapter to the last position.
3. Hold the wiring adapter in the position as shown below.
4. For the right-side mounting, mount the adapter in a way that the edge slot of the adapter aligns with the axis of the edge hook of the I/O module to attach and secure them together. For the left side mounting, mount the adapter in a way that the edge hook of the adapter aligns with the axis of the edge slot of the I/O module to attach and secure them together.
5. The wiring adapter has a reversible cover to safeguard the touch flakes. Place the adapter cover on the side of the wiring adapter to cover the touch flakes that are not being used. Attach the adapter cover by pressing at the location of the clips until both clips are engaged.
6. On the last I/O module in the panel, mount the protective end cover. Refer to the “13. Removing the I/O module from the DIN Rail” section on page 8.

PROTECTIVE END COVER
The protective end cover comes factory installed on the controller. Remove the protective end cover from the controller and mount it on the last I/O module in the panel. The protective end cover safeguards the touch flakes and provides the end-line bus termination of the RS485 bus.

MOUNTING PROTECTIVE END COVER ON THE LAST I/O MODULE

1. For the right side mounting, hold the Protective end cover (marked with R) in a way that the edge slot of the cover aligns with the axis of the edge hook of the I/O module, and slide along till the bottom clip is locked with the I/O module.
2. For the left side mounting, hold the Protective end cover (marked with L) in a way that the edge hook of the cover aligns with the axis of the edge slot of the I/O module, and slide along till the bottom clip is locked with the I/O module.

MOUNTING JUMPER BARS ON THE I/O MODULE (ONLY FOR RELAY MODELS
The DO Relay models of I/O modules include two jumper bars in the carton. One jumper bar is used for the top row of terminals and the other is used for the bottom row of terminals. Each jumper bar connects the “IN” terminals internally.

1. Insert the pins of the jumper into the slots as shown in the below image.
2. The jumper connects all four “IN” terminals into a single terminal.
3. It enables a single power source connection to one terminal.
4. If two different power supplies are required to connect, use needle nose pliers to break off a pin on the jumper bar by bending it back & forth until it breaks, and then insert the jumper bar into the slot.
5. This connects only three terminals and the fourth terminal is available for another power supply.

REMOVING THE I/O MODULE FROM THE DIN RAIL

1. Disconnect all the input/output terminals from the I/O module.
2. Remove the protective end cover if you are removing the last I/O module in the panel. Set the protective end cover aside.
3. Hold the I/O module with one hand insert a flat blade screwdriver into the bottom red clip slot and pull downward. Insert a flat-blade screwdriver into the top red clip slot and pull upward.
4. After the I/O module is released from the DIN rail, push the edge slots of the I/O module on four corners in the direction shown in the below image.
5. After all corners are released, grasp the I/O module and pull straight out.

SPECIFICATIONS OF THE I/O MODULES

POWER CONSUMPTION (105 mm DEVICE)

I/O MODULE TYPES

| ****

INPUT/OUTPUT STATUS

| MAXIMUM CURRENT CONSUMPTION FROM ALL CHANNELS INCLUDING THE I/O MODULE
CURRENT @24VAC (A)| CURRENT @ 24VDC (A)| POWER @ 24VAC (VA)| POWER @ 24VDC (W)

IO-16UIO IOD-16UIO

| All 16 Channels Configured as AO/DO (max 10 V and 20 mA)| 1| 0.5| 24| 12
All 16 Channels Configured as AI (Thermistor/Voltage sensor/Current sensor)|

0.76

| ****

0.34

| ****

18.3

| ****

8.2

All 16 Channels Configured as DI – Inputs are ON| 0.76| 0.34| 18.3| 8.2
IO- 16DI| All 16DI Channels – Inputs are ON| 0.38| 0.12| 9.2| 3
IO-8DOR IOD – 8DOR| All 8 Relay Channels – Outputs are ON| 0.33| 0.12| 8| 3

IO- 16UI

| All 16 Channels Configured as AI (Thermistor/Voltage sensor/Current sensor)| ****

0.76

| ****

0.34

| ****

18.3

| ****

8.2

All 16 Channels Configured as DI – Inputs are ON| 0.76| 0.34| 18.3| 8.2
POWER CONSUMPTION (70 mm DEVICE)

I/O MODULE TYPES

| ****

INPUT/OUTPUT STATUS

| MAXIMUM CURRENT CONSUMPTION FROM ALL CHANNELS INCLUDING THE I/O MODULE
CURRENT @24VAC (A)| CURRENT @ 24VDC (A)| POWER @ 24VAC (VA)| POWER @ 24VDC (W)

IO-8UIO IOD-8UIO

| All 8 Channels Configured as AO/DO (max 10 V and 20 mA)| 0.72| 0.34| 17.3| 8.2
All 8 Channels Configured as AI (Thermistor/Voltage sensor/Current sensor)|

0.6

| ****

0.31

| ****

14.4

| ****

7.4

All 8 Channels Configured as DI – Inputs are ON| 0.6| 0.31| 14.4| 7.4
IO-8AO IOD-8AO| All 8 Channels Configured as AO/DO (max 10 V and 20 mA)| 0.59| 0.26| 14.2| 6.2

IO-4UIO IOD-4UIO

| All 4 Channels Configured as AO/DO (max 10 V and 20 mA)| 0.58| 0.26| 14| 6.2
All 4 Channels Configured as AI (Thermistor/Voltage sensor/Current sensor)|

0.52

| ****

0.22

| ****

12.5

| ****

5.3

All 4 Channels Configured as DI – Inputs are ON| 0.52| 0.22| 12.5| 5.3
IO- 8DI| All 8DI Channels – Inputs are ON| 0.215| 0.085| 5.2| 2
IO-4DOR IOD-4DOR IO-4DORE IOD-4DORE| ****

All 4 Relay Channels – Outputs are ON

| ****

0.235

| ****

0.08

| ****

5.6

| ****

2

ELECTRICAL

PARAMETER| SPECIFICATION
Operating Voltage (AC)| 19 to 29 VAC (50/60 Hz)
Operating Voltage (DC)| 19 to 29 VDC
Overvoltage Protection| Protected against overvoltages of max. 29 VAC or 40 VDC. Terminals protected against short- circuiting.
OPERATIONAL ENVIRONMENT

PARAMETER| SPECIFICATION
Ambient Operating Temperature| -40 to 150 °F (-40 to 65.5 °C) for non-HOA models, Wiring Adapter, and Auxiliary terminal block.

-4 to 150 °F (-20 to 65.5 °C) for HOA models.

Ambient Operating Humidity| 5 to 95 % relative humidity (non- condensing)
Shipping and Storage Temperature| -40 to 158 °F (-40 to 70 °C) for I/O modules, Wiring Adapter, and Auxiliary terminal block.
Vibration Under Operation| 0.024” double amplitude (2 to 30 Hz), 0.6 g (30 to 300 Hz)
Dust, Vibration| According to EN60730-1
RFI, EMI| Commercial, light, industrial, residential environments
Elevation| Up to 13123 ft. (4000 meters) from sea level.
MTBF (Mean Time Between Failure)| 11.5 years

STANDARDS AND APPROVALS

Product Standards & Certification

| IEC68, EN 60730-1, EN 60730-2-9, FCC Part 15, Subpart B, CAN ICES-3 (B)/NMB- 3(B), EN 61326-1, EN 61010-1, RoHS II: 2011/65/EU, REACH 1907/2006, EN ISO

16484-2:2004, section 5.4.3, UL 916, CSA C22.2 No. 205, UL 60730-1, CAN/CSA

E60730-1, UL 60730-2-9, CAN/CSA-E60730-2-9:18 ,CAN/CSA-E60730-1:02

---|---
Shock Protection| SELV
Pollution Class| Pollution Degree 2, suitable for use in industrial environments.
Software Class| Class A

IMPORTANT: Keep mains power supply and loads cables separate from signal wiring!

REFERENCE TECHNICAL LITERATURE

By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates, and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.

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2024 Honeywell International Inc.
31-00555-02 | Rev. 07-24

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