PROLiGHTS IPTESTBOX Portable Vacuum and pressure Tester With Air compressor User Guide

: September 15, 2024
: PROLIGHTS

Table of Contents

PROLiGHTS IPTESTBOX Portable Vacuum and pressure Tester With Air
Product Usage Instructions
SAFETY INFORMATION
PACKAGING
TECHNICAL DRAWING
PRODUCT OVERVIEW
CONNECTION TO THE MAINS SUPPLY
START UP
CONTROL PANEL
MENU STRUCTURE
USE
FIRMWARE UPDATE
MAINTENANCE
TROUBLESHOOTING
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

PROLiGHTS IPTESTBOX Portable Vacuum and pressure Tester With Air

compressor

Specifications

Product Name: IPTESTBOX
Type: Portable vacuum and pressure tester with air compressor
Compatible with: Prolights IP fixtures

Product Usage Instructions

Packaging

Package Content:
Ensure the package includes all components mentioned in the user manual.

Optional Accessories:
Check for any optional accessories that may enhance the functionality of the product.

Technical Drawing
Refer to the technical drawing provided to familiarize yourself with the physical layout of the product.

Product Overview
The product features:

Vacuum Port
User Interface with display and control buttons
Micro SD port
USB port
ON-OFF switch
POWER IN for mains connection (100-240V~/50-60Hz)
MAIN FUSE HOLDER (T2A 250V)

Connection to the Mains Supply
Follow the color-coding and terminal markings specified for EU and US connections to ensure proper installation.

Start Up
Connect and disconnect power from the product as needed. Ensure a stable power supply for optimal performance.

Control Panel
The product is equipped with an OLED display and 5 buttons for accessing control panel functions. Refer to the user manual for specific button functionalities.

Menu Structure
The menu structure allows you to navigate through different test options and settings. Follow the menu tree provided in the manual for selecting test parameters.

FAQ

Q: Is the IPTESTBOX suitable for household use?
only and should not be used in households.
Q: How should I dispose of the product at the end of its life?
A: To preserve the environment, please dispose or recycle the product according to local regulations regarding Electrical and Electronic Equipment (WEEE).

IPTESTBOX
Portable vacuum and pressure tester with air compressor for Prolights IP fixtures

USER MANUAL

Thank you for choosing PROLIGHTS
Please note that every PROLIGHTS product has been designed in Italy to meet quality and performance requirements for professionals and designed and manufactured for the use and application as shown in this document.

Any other use, if not expressly indicated, could compromise the good condition/operation of the product and/or be a source of danger.
This product is meant for professional use. Therefore, commercial use of this equipment is subject to the respectively applicable national accident prevention rules and regulations.

Features, specifications and appearance are subject to change without notice. Music & Lights S.r.l. and all affiliated companies disclaim liability for any injury, damage, direct or indirect loss, consequential or economic loss or any other loss occasioned by the use of, inability to use or reliance on the information contained in this document.

Product user manual can be downloaded from the website www.prolights.it , or can be inquired to the official PROLIGHTS distributors of your territory (https://www.prolights.it/sales_network.html).
Scanning the below QR Code, you will access the download area of the product page, where you can find a broad set of always updated technical documentation: specifications, user manual, technical drawings, photometrics, personalities, fixture firmware updates.

Visit the download area of the product page

$PROLiGHTS-IPTESTBOX-Portable-Vacuum-and-pressure-Tester-With-Air-compressor- $2$$

The PROLIGHTS Logo, PROLIGHTS names and all other trademark in this document pertaining to PROLIGHTS services or PROLIGHTS product are trademarks OWNED or licensed by Music & Lights S.r.l., its affiliates, and subsidiaries. PROLIGHTS is a registered trademark by Music & Lights S.r.l. All right reserved. Music & Lights – Via A. Olivetti, snc -04026 – Minturno (LT) ITALY.

SAFETY INFORMATION

WARNING!

See https://www.prolights.it/product/IPTESTBOX#download for installation instructions.
Please read carefully the instruction reported in this section before installing, power-ing, operating or servicing the product and observe the indications also for its future handling.

This unit is not for household and residential use, only professional applications.

Connection to mains supply

The Connection to the mains supply must be carried out by a qualified electrical installer.
Use only AC supplies 100-240V 50-60 Hz, the fixture must be electrically connected to ground (earth).
Select the cable cross section in according with the maximum current draw of the product and the possible number of products connected at the same power line.
The AC mains power distribution circuit must be equipped with magnetic+residual current circuit breaker protection.
Do not connect it to a dimmer system; doing so may damage the product.

Protection and Warning against electrical shock

Do not remove any cover from the product, always disconnect the product from AC power before servicing.
Ensure that the fixture is electrically connected to ground (earth). And use only a source of AC power that complies with local building and electrical codes and has both overload and ground-fault (earth-fault) protection.
Before using the fixture, check that all power distribution equipment and cables are in perfect condition and rated for the current requirements of all connected devices.
Isolate the fixture from power immediately if the power plug or any seal, cover, cable, or other components are damaged, defective, deformed or showing signs of overheating.
Do not reapply power until repairs have been completed.
Refer any service operation not described in this manual to PROLIGHTS Service team or an authorized PROLIGHTS service center.

Installation

Make sure that all visible parts of the product are in good visible condition before its use or installation.
Make sure the point of anchorage is stable before positioning the device.
Install the product only in well ventilated places.
For non temporary installations, ensure that the fixture is securely fastened to a load-bearing surface with suitable corrosionresistant hardware.
Do not install the fixture near sources of heat.
If this device will be operated in any way different to the one described in this manual, it may su er damages and the guarantee becomes void. Furthermore, any other operation may lead to dangers like short circuit, burns, electric shock, etc
Ta 45° CMax operating ambient temperature (Ta)
Do not operate the fixture if the ambient temperature (Ta) exceeds 45 °C (113 °F).
Ta -10°C Minimum operating ambient temperature (Ta)
Do not operate the fixture if the ambient temperature (Ta) is below -10 °C (14 °F).

Protection from burns and fire

The exterior of the fixture becomes hot during use. Avoid contact by persons and materials.
Ensure that there is free and unobstructed airflow around the fixture.
Keep flammable materials well away from the fixture
Do not expose the front glass to sunlight or any other strong light source from any an-gle. Lenses can focus the sun’s rays inside the fixture, creating a potential fire hazard.
Do not attempt to bypass thermostatic switches or fuses.
Indoor use
This product is designed for indoor and dry environments.
Do not use in wet location and do not expose the fixture to rain or moisture.
Never use the fixture in places subject to vibrations or bumps.
Make certain that no inflammable liquids, water or metal objects enter the fixture.
Excessive dust, smoke fluid, and particle build up degrades performance, causes overheating and will damage the fixture.
Damages caused by inadequate cleaning or maintenance are not covered by the product warranty.
Maintenance
Warning! Before starting any maintenance work or cleaning of the unit, disconnect the fixture from AC mains power and allow to cool for at least 10 minutes before handling.
Only technicians who are authorized by PROLIGHTS or Authorised service partners are permitted to open the fixture.
Users may carry out external cleaning, following the warnings and instructions pro-vided, but any service operation not described in this manual must be referred to a qualified service technician.
Important! Excessive dust, smoke fluid, and particle build up degrades performance, causes overheating and will damage the fixture. Damages caused by inadequate cleaning or maintenance is not covered by the product warranty.

Disposal

This product is supplied in compliance with European Directive 2012/19/EU – Waste Electrical and Electronic Equipment (WEEE). To preserve the environment please dis-pose/ recycle this product at the end of its life according to the local regulation.

The products to which this manual refers comply with:

2014/35/EU – Safety of electrical equipment supplied at low voltage (LVD).
2014/30/EU – Electromagnetic Compatibility (EMC).
2011/65/EU – Restriction of the use of certain hazardous substances (RoHS).

Other approvals

PACKAGING

PACKAGE CONTENT

1 x IPTESTBOX
1 x Flexible Tube
1 x M12 Thread Adapter
1 x Cap with M12 Thread
User Manual

OPTIONAL ACCESSORIES

IPTBM6ADP: M6 Adapter and M6 cap for IPTESTBOX;
958225L03: 3×2.5mm TH07 Cable, 16A 3p PwCon MXW, 16A 3p PwCon FXW, L. 3m;
9513FXWL03: Ass. 3×2.5mm TH07 Cable, 16A 3p 230V CEE Plug, MENAC3FXW Socket, L. 3m;
9533FXWL03: Ass. 3×2.5mm TH07 Cable, SCHUKO Plug, MENAC3FXW Socket, L. 3m.

TECHNICAL DRAWING

$PROLiGHTS-IPTESTBOX-Portable-Vacuum-and-pressure-Tester-With-Air-compressor- $13$$

PRODUCT OVERVIEW

VACUUM PORT;
USER INTERFACE with display and buttons for access to the control panel functions;
Micro SD port;
USB port;
ON-OFF switch;
POWER IN: for connection to the Mains 100-240V~/50-60Hz;
MAIN FUSE HOLDER: replace a burnt-out fuse by one of the same type only (T2A 250V).

CONNECTION TO THE MAINS SUPPLY

WARNING : For protection from electric shock, the fixture must be earthed!
The product is equipped with auto switching power supply that automatically adjusts to any 50-60Hz AC power source from 100-240 Volts (max absolutes range : 90- 264V).
If you need to install a power plug on the power cable to allow connection to power outlets, install a grounding-type (earthed) plug, following the plug manufacturer’s instructions. If you have any doubts about proper installation, consult a qualified electrician.

The max power consumption is 40W.

Core (EU)| Core (US)| Connection| Plug terminal marking
---|---|---|---
Brown| Black| Live| L
Blue| White| Neutral| N
Yellow+green| Green| Earth|

START UP

CONNECT AND DISCONNECT POWER FROM THE PRODUCT

To apply and disconnect power to the product:

Check that the product is installed and secured as indicated in the Safety Informations, and that personal safety will not be put at risk when the fixture lights up.
Connect the power connector into the Mains input socket (100-240 VAC-50/60 Hz).
The product is then ready for its operations and can be controlled through the available input sig-nals on board.
To disconnect power from the product, disconnect the Mains from the socket.

CONTROL PANEL

The product has an OLED display and 5 buttons for access to the functions of the control panel.

$PROLiGHTS-IPTESTBOX-Portable-Vacuum-and-pressure-Tester-With-Air-compressor- $16$$ DISPLAY AND BUTTONS LAYOUT
The product has a display and buttons for access to the control panel functions:

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UP: To scroll through the functions of the main menu or increase the value of the function.

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DOWN: To scroll through the functions of the main menu or decrease the value of the function.

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LEFT: To move left in the function.

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RIGHT: To move right in the function.

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ENTER: To enter the next menu or confirm the displayed value or to activate the function displayed.

MENU STRUCTURE

The following chart describes the MENU tree of the product.

| MENU| LEVEL 1| LEVEL 2| LEVEL 3| | DESCRIPTION
---|---|---|---|---|---|---
1| TEST|

IP65

IP66

IP67

IP68

USE

IPTESTBOX is a portable tool coming into an ABS case that is capable to test IP rating for multiple PROLIGHTS products. The tool features both vacuum (aspire the air) and pressure (blow the air) test of the lighting fixtures through the internal air compressor, monitoring the pressure behaviour inside the unit housing according to the IP class of the product.

$PROLiGHTS-IPTESTBOX-Portable-Vacuum-and-pressure-Tester-With-Air-compressor- $21$$

Remove the gore valve from PROLIGHTS IP Product. $PROLiGHTS-IPTESTBOX-Portable-Vacuum-and-pressure-Tester-With-Air-compressor- $22$$
Connect the air hose to the IPTESTBOX by inserting the quick-connect fitting into the coupler. $PROLiGHTS-IPTESTBOX-Portable-Vacuum-and-pressure-Tester-With-Air-compressor- $23$$
Insert the Adapter into the GORE Valve hole.
NOTE : Check the right adapter for your PROLIGHTS IP Product
Connect the air hose to the adapter.
Start IP test choosing IP grade of the Product.

FIRMWARE UPDATE

Download latest firmware version here: https://www.prolights.it/product/IPTESTBOX#download.
Create a folder named “firmware” into a FAT32 MicroSD and copy the file in this folder.
NOTE: if your MicroSD is bigger than 32GB you need to create a smaller partition to format it in FAT32.
Insert the MicroSD in the appropriate slot (fig.02, page 05)
Turn on the power switch holding ENTER+UP buttons to start IPTESTBOX in BootLoader page.
Press ENTER on the file that appears and wait for the operation to complete.
Turn off IPTESTBOX and remove MicroSD, then start the product normally.

MAINTENANCE

MAINTENANCE THE PRODUCT
It is recommended that the product be checked at regular intervals.

For cleaning use a soft, clean cloth moistened with a mild detergent. Never use a liquid, it might penetrate the unit and cause damage to it.
The user may also upload firmware (product software) to the fixture via the DMX signal input port and instructions from PROLIGHTS.
It is recommended to check at least annually if new firmware is available and a visual check of the status of the device and mechanical parts.
WARNING : the use of alcohol or any other detergent could damage the lenses.
All other service operations on the product must be carried out by PROLIGHTS, its approved service agents or trained and qualified personnel.
It is PROLIGHTS policy to apply use the best quality materials available to ensure optimum performance and the longest possible component lifetimes. However, components are subject to wear and tear over the life of the product. The extent of wear and tear depends heavily on operating conditions and environment, so it is impossible to specify precisely whether and to what extent performance will be affected. However, you may eventually need to replace components if their characteristics are affected by wear and tear after an extended period of use.
Use only accessories approved by PROLIGHTS.

VISUAL CHECK OF PRODUCT HOUSING

The parts of the product cover/housing should be checked for eventual damages and breaking start at least every two months. If hint of a crack is found on some plastic part, do not use the product until the damaged part will be replaced.
Cracks or another damages of the cover/housing parts can be caused by the product transportation or manipulation and also ageing process may influence materials.

TROUBLESHOOTING

Problems	Possible causes	Checks and remedies
Product doesn’t power ON

No power to the product

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Check if the battery charges possibly charge it.
Internal fault

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Contact the PROLIGHTS Service or authorized service partner. Do not remove parts and/or covers, or carry out any repairs or service that are not described in this Safety and User Manual unless you have both authorization from PROLIGHTS and the service documentation.

Contact an authorized service center in case of technical problems or not reported in the table can not be resolved by the procedure given in the table.

PROLIGHTS – IPTESTBOX

PROLIGHTS is a trademark of MUSIC & LIGHTS