Flextool FP212G Series Submersible Pump Instruction Manual

September 16, 2024
Flextool

Flextool FP212G Series Submersible Pump

ARSALAN POST COMPLETE FEATURE IMEGE SITE ERROE

Flextool FP212G Series Submersible Pump

How To Read This Spare Parts Manual

The following section explains the different symbols and remarks used in this manual and how to interpret the information outlined in the following pages.

Section 1 – Diagram and parts list

  • Item No : Used to reference the spare part in the diagram to the parts list.
  • Product Code : Used to indicate the unique Flextool spare parts product code used when ordering parts. Product code can be presented in the following ways:
    • Number : Signifies the unique Flextool spare parts product code used when placing orders.
    • Blank : Used for parts pending formal part number assignment at the time of publication. Also denotes that the spare parts are not sold separately or are unavailable from Flextool.
    • See remarks : Indicates that the spare parts are part of an assembly, service kit or is part of a serial number range where a particular part is used. Please refer to remarks to find further information.
  • Description : Used to provide a concise description of the spare part such as size, length, diameter, models, etc.
  • Qty : Indicates the quantity of part(s) required for the equipment. Please verify the required quantity when placing an order.
  • Remarks : Refers to additional information, including assembly kit, service kit and serial number range where particular part is used
    • AS : Refers to the parts supplied with an assembly kit.
    • SK : Refers to the parts supplied with a service kit.
    • Serial number: Indicates the range of serial number where particular part is used.

Section 2 – Fast Moving Spare Parts

Description FP212G FP212A FP212G

Product Code

EYE NUT 0.375” BSW| NPS06170-UNIT| NPS06170-UNIT| NPS06170-UNIT
SPINDLE| NPS08489-UNIT| NPS08489-UNIT| NPS08489-UNIT
IMPELLER CAST IRON| NPS06476-UNIT| NPS06476-UNIT| NPS06476-UNIT
PUMP HEAD SERVICE KIT| NPS08541-UNIT| NPS08541-UNIT| NPS08541-UNIT
FLEXSHAFT ASSY 6Mx 32MM| NPS01590-UNIT| NPS01590-UNIT| NPS01590-UNIT
FLEXSHAFT ASSY 9M X 32MM| NPS01593-UNIT| NPS01593-UNIT| NPS01593-UNIT
FLEXSHAFT ASSY 6M X 38MM| NPS01592-UNIT| NPS01592-UNIT| NPS01592-UNIT
FLEXSHAFT ASSY 9M X 38MM| NPS01594-UNIT| NPS01594-UNIT| NPS01594-UNIT
COUPLING ASSY| NPS01575-UNIT| NPS01575-UNIT| NPS01575-UNIT
COUPLING ASSY SERVICE KIT| NPS01576-UNIT| NPS01576-UNIT| NPS01576-UNIT
EXTENSION COUPLING SERVICE KIT| N/A| N/A| N/A
TRIGER EXTENSION COUPLING SERVICE KIT| N/A| N/A| N/A

Pump Head – Complete Assembly (All Types)

Pump Head – Complete Assembly \(All Types\)

Item No. Product Code Description Qty Remarks
1 NPS 06170-UNIT FLX EYE NUT 0.375” BSW (610510) 3
2 NPS 07469-UNIT FLX CAMLOCK ADAPTOR 50MM (206308) 1 Suits FP212G & FP212A

Only
3| NPS06169-UNIT| FLX STRAINER ALUMINIUM (206311)| 1| Suits FP212G & FP212A
NPS09522-UNIT| FLX STRAINER CAST IRON (206321)| 1| Suits FP212C
4| NPS 06902-UNIT| FLX BOLT 0.375” BSW x 2.5” (590425)| 3|

Assembly / Service Kits – Pumps Head (All Types)

Item No. Product Code Description Qty Remarks
AS-1 NPS06127-UNIT FLX ASSY PUMP HEAD GENERAL (206300) 1 Suits FP212G

(General Purpose)
NPS08495-UNIT| FLX ASSY PUMP HEAD ABRAISIVE (206300PA)| 1| Suits FP212A (Abrasion Resistant)
NPS09701-UNIT| FLX ASSY PUMP HEAD CHEMICAL (206300PC)| 1| Suits FP212C (Chemical Resistant)
AS-2| NPS08498-UNIT| FLX ASSY PUMP HEAD TOP ALUMINIUM (206390)| 1| Suits FP212G &F P212A
NPS01585-UNIT| FLX ASSY PUMP HEAD TOP CAST IRON (206391)| 1| Suits FP212C
AS-3| NPS06255-UNIT| FLX ASSY PUMP BODY ALUMINIUM (206380)| 1| Suits FP212G
NPS08496-UNIT| FLX ASSY PUMP BODY CAST IRON (206381)| 1| Suits FP212A & FP212C

Pump Head – Top Assy (All Types)

Pump Head – Top Assy \(All Types\)

Item No. Product Code Description Qty Remarks
1 See Remarks FLX O-RING 1.049” x 0.103” (510433) 1 Use SK-1
2 NPS06131-UNIT FLX HOUSING ADAPTOR (206301) 1
3 See Remarks FLX O-RING 1.687” x 0.139” (510434) 1 Use SK-1
4 See Remarks FLX SEAL 0.75” x 1.25” x 0.25” (530111) 3 Use SK-1
5 See Remarks FLX CIRCLIP EXTERNAL 20MM (670211) 1 Use SK-1
6 See Remarks FLX BEARING NSK 6204 (550501) 1 Use SK-1
7 See Remarks FLX SPACER (206302) 1 Use SK-1
8 See Remarks FLX BEARING NACHI 5204 (550559) 1 Use SK-1
9 NPS08489-UNIT FLX SPINDLE (206303) 1
10 See Remarks FLX O-RING 0.626” x 0.103” (510435) 1 Use SK-1
11 See Remarks FLX SLEEVE (206304) 1 Use SK-1
12 See Remarks FLX HOUSING ALUMINIUM (206305) 1 Use AS-2 (Suits FP212G &

FP212A)
See Remarks| FLX HOUSING CAST IRON (206315)| 1| Use AS-2 (Suits P212C)
13| See Remarks| FLX WEAR PLATE (206306)| 1| Use AS-2
14| See Remarks| FLX SCREW CSK M6X12 (633509)| 3| Use AS-2
15| See Remarks| FLX SEAL 1” x 1.625” x 0.375” (530510)| 4| Use SK-1
16| NPS 06476-UNIT| FLX IMPELLER CAST IRON (206307)| 1|

Assembly / Service Kits – Pumps Head Top Assy (All Types)

Item No. Product Code Description Qty Remarks
AS-1 NPS08498-UNIT FLX ASSY PUMP HEAD TOP ALUMINIUM (206390) 1 Suits

FP212G & FP212A
NPS01585-UNIT| FLX ASSY PUMP HEAD TOP CAST IRON (206391)| 1| Suits FP212C
AS-2| NPS 06128-UNIT| FLX ASSY HOUSING ALUMINIUM (206392)| 1| Suits FP212G & FP212A

Inc Items: 12 – 14

NPS 02229-UNIT| FLX ASSY HOUSING CAST IRON (206393)| 1| Suit: P212C

Inc Items: 12 – 14

SK-1| NPS08541-UNIT| FLX SERVICE KIT PUMP HEAD (206946SK)| 1| Inc Items: 1, 3 – 8, 10, 11, 1

Pump Head – Body Assy (All Types)

Pump Head – Body Assy \(All Types\)

Item No. Product Code Description Qty Remarks
1 See Remarks FLX SCREW CSK M6X12 (633509) 3 Use AS-1

Not used on Cast Iron Pump Body

2| See Remarks| FLX WEAR PLATE (206309)| 1| Use AS-1

Not used on Cast Iron Pump Body

3| NPS06303-UNIT| FLX STUD SS 0.375” BSW x 1.7” (590392)| 3|
4| See Remarks| FLX BODY HOUSING ALUMINIUM (206310)| 1| Use AS-1 (Suits FP212G)
See Remarks| FLX BODY HOUSING CAST IRON (206320)| 1| Use AS-1 (Suits P212A & P212)

Assembly / Service Kits – Pumps Head Body Assy (All Types)

Item No. Product Code Description Qty Remarks
AS-1 NPS06255-UNIT FLX ASSY PUMP BODY ALUMINIUM (206380) 1 Suits all

FP212G
NPS08496-UNIT| FLX ASSY PUMP BODY CAST IRON (206381)| 1| Suits all FP212A & FP212C

Assembly / Service Kits - Pumps Head Body Assy \(All
Types\)

Flex haft (All Types)

Item No. Product Code Description Qty Remarks
1 See Remarks FLX FERRULE PUMP END 32MM (206103) 1 Use AS-1 or AS-2
See Remarks FLX FERRULE PUMP END 38MM (206108) 1 Use AS-1 or AS-2
2 See Remarks FLX END SUPPORT SPRING 32MM (206102) 2 Use AS-1 or AS-2
See Remarks FLX END SUPPORT SPRING 38MM (206105) 2 Use AS-1 or AS-2
3 See Remarks FLX COLLAR 32MM (340303) 2 Use AS-1 or AS-2
See Remarks FLX COLLAR 38MM (206112) 2 Use AS-1 or AS-2
4 See Remarks FLX MIDDLE SUPPORT SPRING 32MM (206111) 1 Use AS-1 or AS-2
See Remarks FLX MIDDLE SUPPORT SPRING 38MM (206106) 1 Use AS-1 or AS-2
5 See Remarks FLX FERRULE COUPLING END 32MM (310315) 1 Use AS-1 or AS-2
See Remarks FLX FERRULE COUPLING END 38MM (206104) 1 Use AS-1 or AS-2
6 See Remarks FLX CORE END SCREW 13MM (206101) 1 Use AS-1 or AS-3
See Remarks FLX CORE END SCREW 15MM (206107) 1 Use AS-1 or AS-3
7 See Remarks FLX INNER CORE 6M X 13MM (810124) 1 Use AS-1 or AS-3
See Remarks FLX INNER CORE 9M X 13MM (810155) 1 Use AS-1 or AS-3
See Remarks FLX INNER CORE 6M X 15MM (810180) 1 Use AS-1 or AS-3
See Remarks FLX INNER CORE 9M X 15MM (810183) 1 Use AS-1 or AS-3
8 See Remarks FLX CORE END HEX 13MM (049210) 1 Use AS-1 or AS-3
See Remarks FLX CORE END HEX 15MM (053270) 1 Use AS-1 or AS-3

Assembly / Service Kits – Flex Shaft (All Types)

Item No. Product Code Description Qty Remarks
AS-1 NPS 01590-UNIT FLX FLEX SHAFT ASSY 6M x 32MM (206946GZ) 1 Suits

FP212G
6m long x 32mm casing diameter Inc Items: AS-2 & AS-3
NPS 01593-UNIT| FLX FLEX SHAFT ASSY 9M x 32MM (206949GZ)| 1| Suits FP212G
9m long x 32mm casing diameter Inc Items: AS-2 & AS-3
NPS01592-UNIT| FLX FLEXSHAFT ASSY 6M x 38MM (206946CGZ)| 1| Suits FP212A & FP212C
6m long x 38mm casing diameter Inc Items: AS-2 & AS-3
NPS 01594-UNIT| FLX FLEX SHAFT ASSY 9M x 38MM (206949CGZ)| 1| Suits FP212A & FP212C
9m long x 38mm casing diameter Inc Items: AS-2 & AS-3
AS-2| NPS 01586-UNIT| FLX CASING ASSY 6M x 32MM (206946G)| 1| Suits FP212G
6m long x 32mm casing diameter Inc Items: 1 – 5
NPS01588-UNIT| FLX CASING ASSY 9m x 32MM (206949G)| 1| Suits FP212G
9m long x 32mm casing diameter
Inc Items: 1 – 5
NPS 01587-UNIT| FLX CASING ASSY 6M x 38MM (206946CG)| 1| Suits FP212A &F P212C
6m long x 38mm casing diameter Inc Items: 1 – 5
NPS 01589-UNIT| FLX CASING ASSY 9M x 38MM (206949CG)| 1| Suits FP212A & FP212C
9m long x 38mm casing diameter Inc Items: 1 – 5
AS-3| NPS 01595-UNIT| FLX INNER CORE ASSY 6M x 13MM (206946Z)| 1| Suits FP212G
6m long x 13mm core diameter Inc Items: 6 – 8
NPS 01598-UNIT| FLX INNER CORE ASSY 9M x 13MM (206949Z)| 1| Suits FP212G
9m long x 13 mm core diameter Inc Items: 6 – 8
NPS 01596-UNIT| FLX INNER CORE ASSY 6M x 15MM (206946CZ)| 1| Suits FP212A & FP212C
6m long x 15mm core diameter Inc Items: 6 – 8
NPS 01600-UNIT| FLX INNER CORE ASSY 9M x 15MM (206949CZ)| 1| Suits FP212A & FP212C
9m long x 15mm core diameter Inc Items: 6 – 8

Coupling Assy (All Types)

Coupling Assy \(All Types\)

Coupling (All Types)

Item No. Product Code Description Qty Remarks
1 See Remarks FLX BEARING HOUSING (360421) 1 Use AS-1
2 See Remarks FLX HEX ADAPTOR (046310) 1 Use SK-1
3 See Remarks FLX BEARING (550102) 2 Use SK-1
4 See Remarks FLX SPACER (046330) 1 Use SK-1
5 See Remarks FLX CIRCLIP (670105) 1 Use SK-1
6 See Remarks FLX SPINDLE 3-TEETH (360422) 1 Use AS-1

Coupling (All Types) Assembly / Service Kits

Item No. Product Code Description Qty Remarks
AS-1 NPS01575-UNIT FLX COUPLING ASSY (360420) 1 Inc Items: 1 – 6
SK-1 NPS01576-UNIT FLX SERVICE KIT COUPLING ASSY (360420SK) 1 Inc Items: 2

– 5

Coupling \(All Types\) Assembly / Service Kits

Rope (All Types)

Item No. Product Code Description Qty Remarks
1 NPS02520-UNIT FLX ROPE W HOOKS 12MMX8M (FY-206114) 1

Flextool

This manual summarises our best knowledge of the product based on the information available at the time of publication. You should read this manual carefully and consider the information in the context of how the product will be used. Our responsibility for products sold is subject to our standard terms and conditions of sale.

DISCLAIMER:

Any advice, recommendation, information, assistance or service provided by us in this manual is given in good faith and is believed by us to be appropriate and reliable. However, any advice, recommendation, information, assistance or service provided by us is provided without liability or responsibility PROVIDED THAT the foregoing shall not exclude, limit, restrict or modify the right entitlements and remedies conferred upon any person or the liabilities imposed upon us by any condition or warranty implied by Commonwealth, State or Territory Act or ordinance void or prohibiting such exclusion limitation or modification. The product can be expected to perform as indicated in this manual so long as operation and operational procedures of the individual products are followed as recommended in this manual.

Design and technical specifications may be subject to changes.

© This publication is copyright. All rights are reserved. Flextool is a registered trade mark of Parchem Construction Supplies Pty Lt

Customer Support

1956 Dandenong Road, Clayton VIC 3168, Australia
Phone (AUS): 1300 353 986
flextool.com.au
ABN 80 069 961 968

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