MAYTAG W10323246 Front Load Dryer Installation Guide

MAYTAG W10323246 Front Load Dryer

Parts included in Kit

• 1 Instruction Sheet
• 1 4” Diameter Vent – 305 mm (12”)
• 1 4” Diameter Vent – 187 mm (7.40”)
• 1 4” Diameter Vent – 86 mm (3.40”)
• 2 4” Diameter Vent – Elbow (0 degrees to 90 degrees)
• 2 4 3/16” Diameter Clamp
• 2 Plate, Cover (Metal)
• 2 Plugs, Side Panel (Plastic)
• 1 Ring, Vent
• 2 Screw – #8 x 1/2”

Tool and accessories required

• 1/4” Socket and Ratchet Wrench
• 1/4” Nut Driver
• 5/16” Nut-Driver
• Flat-Head Screwdriver
• Phillips-Head Screwdriver
• Hammer
• Pliers
• 1/8” Drill Bit
• Drill
• Cold Chisel
• File, Round
• Duct Tape or Aluminium Tape

Procedure for Dryer Disassembly

To Gain Access to the Inside of the Dryer for Installation of Optional Exhaust Venting

WARNING

• Electrical Shock Hazard
• Disconnect power before servicing.
• Replace all parts and panels before operating.
• Failure to do so can result in death or electrical shock.

1. Unplug the dryer or disconnect the power.
   • NOTE: For Gas Dryer application, turn off the gas supply using the shut-off valve that supplies the dryer. Disconnect the flexible gas supply line connected to the rear of the dryer.
2. Remove the dryer top by first removing the two (2) screws from the rear of the dryer. See Figure 1.
3. Remove the dryer top by sliding the top toward the rear of the dryer and lifting it to remove it. See Figure 2.
4. Remove the console by first removing two (2) screws (one from each side of the console) at the location as shown in Figure 3.
   • NOTE: This kit is used on models with different configurations of main console connectors and drum light connectors.
5. Disconnect the drum light and main console connectors as shown in Figure 4A located on the top right front side of the dryer or Figure 4B top left front side of the dryer. Lift on the console and tilt the assembly forward to remove the console.
6. Begin removing the front panel assembly by opening the door and removing the two (2) screws shown in Figure 5.
   • NOTE: After removal of these screws, close the door.
7. Disconnect the door switch connector located on the top right front side of the dryer. See Figure 4.
8. Remove four (4) screws from the bottom of the front panel as shown in Figure 6.
9. Remove the three (3) screws from the top of the front panel as shown in Figure 7.
10. Remove the front panel assembly from the dryer by lifting the front panel assembly of the tabs (one on each side). See Figure 8.
11. Remove the bulkhead assembly from the dryer by first removing the lint screen from the dryer lint duct. See Figure 9.
12. Disconnect the moisture sensor disconnect block from the main harness disconnect block located at the lower right side of the dryer. See Figure 10.
13. Remove the lint duct by removing four (4) screws and clip as shown in Figure 11.
    • NOTE: Slide the lint duct down and away from the dryer to remove it.
14. Remove the console mounting bracket by removing two (2) screws securing the bracket to the cabinet’s left side panels, two (2) screws from the right side panel, and one (1) screw from the central control bracket. Slightly lift the assembly and remove it from the dryer. See Figures 12A and 12B.
15. Remove the bulkhead assembly by first removing four (4) screws securing the bulkhead assembly to the cabinet. Slightly lift on bulkhead assembly and at the same time pull away from drum working rollers off the drum. See Figure 13.
    • NOTE: During the removal of the bulkhead, take special notice of the lower protective shield to ensure proper placement during reassembly.
16. Swing the bulkhead assembly to the side and remove two (2) harness clips by pinching ends with pliers to disconnect the harness from the bulkhead. See Figure 14.
    • NOTE: This kit is used on some models that do not have the harness routed in the front and do not have the harness clips.
17. Before removing the drum from the dryer the CCU & bracket assembly must be secured in position to the side panel using the plastic hook attached to the main harness. This will allow the  CCU assembly to hang in place rather than drop-down when the drum is removed. See Figure 15.
18. Remove the drum from the dryer by reaching into the dryer just under the drum to the back side of the drive motor. Grasp the idler pulley and lift to relieve tension from the belt and remove the belt from the motor pulley and idler pulley. Refer to Figure 16 for belt removal and reassembly.
19. Remove the drum from the dryer by grasping the drum belt and front of the drum while sliding the drum out of the cabinet front.
    • Important: Note the position of the drum belt and front and rear orientation for reassembly. The drum front opening is larger than the rear drum opening. See Figure 17.
    • NOTE: When removing the drum from the cabinet be sure not to hit the CCU & bracket assembly knocking it from its hanging position.
20. Remove the existing exhaust vent by removing one (1) 3/8” long screw that secures the vent to the blower housing outlet. See Figure 18.
    • NOTE: The screw (3/8” long) removed in step 20 must be used in this location for reassembly.
21. Remove the vent ring by depressing the three (3) tabs on the ring allowing you to push it out away from the dryer rear panel. See Figure 19.
    • WARNING: Fire Hazard Install cabinet plug(s) before operating. Failure to follow these instructions can result in death, fire, electrical shock, or serious injury.
22. Plug the 4” hole in the rear panel that the existing exhaust vent ran through using the metal cover plate included with the kit. Use the screw included with the kit to secure the plate in position. Install plate from the inside of the dryer rear panel with tab of plate positioned as shown in Figure 20.
    • NOTE: As recommended, install a cover plate from the inside of the dryer with a tab located at the bottom of the rear exhaust hole. To aid in installation, take a screwdriver, insert it into the larger hole in the cover plate, and pull the plate toward the rear.
23. Use the screw included with kit to secure the plate in position by driving the retaining screw into the plate’s smaller hole to lock the plate in position as shown in Figure 21.
    • NOTE: If the dryer was previously set up for side venting leaving an exposed knockout hole or had additional panel knockout removed, from outside of the dryer install the plastic plug(s) included with the kit to the side panel knockout hole(s). See Figure 22.
    • NOTE: If the dryer was previously setup for bottom venting, from the inside of the dryer install the metal cover plate with screw included with the kit to the bottom panel hole where the vent tube previously existed. See Figure 23.
24. Verify if electrical tape is located on the main wiring harness as shown in Figure 24. If not, wrap electrical tape as shown around the harness wire lead to prevent possible wire pinching.

THE VENTING PROCEDURE IS CATEGORIZED INTO THREE SECTIONS

NOTE: Determine your new vent direction and follow the section that applies to your application.

• Section 1 – Bottom Exhaust Venting
• Section 2 – Left Side Exhaust Venting
• Section 3 – Right Side Exhaust Venting
• Section 1 – Bottom Exhaust Venting

1. Position the dryer into its operating position in the room and measure its rear corner location from the back wall and side wall. Record these dimensions for future use.
2. Using two (2) corner posts from the shipping carton or other protective material on the floor beside the dryer, gently lay the dryer on the left side.
3. Using either a 1/8″ drill bit and drill or a cold chisel and hammer, remove the six (6) knockout retaining tabs around the edge. See Figure 25.
4. Using a cold chisel and hammer around the knockout hole edge, work around the edge until the knockout is removed. Use a file to remove the small edge burrs generated by the knockout procedure.
5. Reposition the dryer into its operating position using the dimensions recorded in Step 2 above. Using the exhaust hole in the bottom panel as a template, mark the floor accordingly.
6. Attach the 187 mm (7.40”) long vent to the blower housing using the 3/8” long screw removed in step 20 of the “Procedure for Dryer Disassembly” section. See Figure 26.
7. Create a sub-assembly by combining the 86 mm ( 3.40”) long vent tube, the elbow, and two clamps included in the kit. Slightly tighten clamps to hold the assembly together but yet allow for movement at this time.
8. Attach the vent tube sub-assembly to the 187 mm (7.40”) long vent tube within the dryer as shown in Figure 26.
9. Assure the positioning of the bottom exhaust vent assembly then securely tighten the clamps. See Figure 26
10. The bottom venting of your dryer is now complete. Reassemble the dryer in reverse order as the dryer was disassembled referencing this instruction sheet assuring proper assembly and wire lead connections.
11. Proceed to “Completing Dryer Installation” section at the end of this instruction sheet.

Section 2 – Left Side Exhaust Venting
IMPORTANT: Dryers with the long vent feature use step 5A. Dryers with the long vent feature can be identified by the configuration in Figure 27. Note the (2) shafts on the motor and the belt used between the shafts.

NOTE: Allow for a minimum clearance of 10” from wall to dryer side panel if venting exhaust downward after exiting side panel of dryer.

1. As you are facing the dryer, review the lower section of the left side panel. If two (2) knockout features are present remove the MOST REARWARD KNOCKOUT ONLY. See Figure 28.
2. To remove the most rearward left-side knockout, use either a 1/8” drill bit or a cold chisel and hammer. Remove the six(6) knockout retaining tabs around the edge. See Figure 29.
3. Using a cold chisel and hammer around the knockout hole edge, work around the edge until the knockout is removed. Use a file to remove the small edge burrs generated by the knockout procedure.
4. Attach the 187 mm (7.40”) long vent to the blower housing using the 3/8” long screw removed in step 20 of the “Procedure for Dryer Disassembly” section.
5. Attach the 305 mm (12.0”) long vent tube and elbow from the kit together using the clamp included in the kit. Tighten the clamp to hold the subassembly together. See Figure 30.
   • 5A. (For dryers with the long vent feature, identified in Figure 27). Attach the second elbow and manipulate it to go around the belt pulley. Then use duct tape or aluminum tape (not included) to tape the joints of the elbows. See Figure 30A.
6. Insert the sub-assembly from Step #5 (or 5A) into the left side knockout hole, rib-end facing out. Slide a clamp onto the elbow and attach the elbow end to the 187 mm (7.40”) vent tube already in the dryer. See Figure 30 (or 30A).
7. From the outside of the dryer, install the vent ring included with the kit by sliding over the exhaust vent tube and snap into place. See Figure 31.
8. Assure the positioning of the exhaust vent assembly, making sure the positive stop bump on the 305 mm (12.0”) long vent tube is on the outside of the dryer. See Figure 31. Securely tighten both clamps. See Figure 30.
9. The left side venting of your dryer is now complete. Reassemble the dryer in reverse order as the dryer was disassembled referencing this instruction sheet assuring proper assembly and wire lead connections.
10. Proceed to the “Completing Dryer Installation” section at the end of this instruction sheet.

Section 3 – Right Side Exhaust Venting
NOTE: Allow for a minute. clearance of 10” from wall to dryer side panel if venting exhaust downward after existing side panel of dryer.

1. As you are facing the dryer, review the lower section of the right side panel. If two (2) knockout features are present remove the MOST REARWARD KNOCKOUT ONLY. See Figure 32.
2. Remove the rearward right side knockout by using either a 1/8” drill bit and drill or a cold chisel and hammer. Remove the six (6) knockout retaining tabs around the edge. See Figure 33.
3. Using a cold chisel and hammer around the knockout hole edge, work around the edge until the knockout is removed. Use a file to remove the small edge burrs generated by the knockout procedure.
4. Attach the 187 mm (7.40”) long vent to the blower housing using the 3/8” long screw removed in step 20 of the “Procedure for Dryer Disassembly” section.
5. Assemble the 305 mm (12.0”) long vent tube and elbow from the kit using the clamp included in the kit. Tighten the clamp to hold the subassembly together. See Figure 34.
6. Feed this vent tube sub-assembly into the dryer and out the right side panel exhaust hole. Use the clamp included with the kit, slide it onto the elbow, and press the elbow onto the 187 mm (7.40”) vent tube. See Figure 34.
7. Assure the positioning of the exhaust vent assembly and securely tighten both clamps. See Figure 34.
8. From the outside of the dryer, install the vent ring included with kit by sliding over exhaust vent tube and snap into place. See Figure 35.
9. Assure the positioning of the exhaust vent assembly, making sure the positive stop bump on the 305 mm (12.0”) long vent tube is on the outside of the dryer. See Figure 35. Securely tighten both clamps. See Figure 34.
10. The right-side venting of your dryer is now complete. Reassemble the dryer in reverse order as the dryer was disassembled referencing this instruction sheet assuring proper assembly and wire lead connections.
11. Proceed to the “Completing Dryer Installation” section.

Completing Dryer Installation
Important: Take special note of specific areas listed below assuring proper re-assembly of the dryer.

1. Reassemble the dryer in reverse order as the dryer was disassembled referencing previous instruction photographs and following the steps below.
2. When reinstalling the drum, see Figure 17 for correct drum front direction.
3. When reattaching drum belt, verify belt grooves are toward the drum outer surface. Lift up on the idler pulley arm and loop the belt into position as shown in Figure 16. Slowly release the idler arm putting tension on the belt. Slightly lift up on drum front and slowly rotate to verify belt is seated correctly.
4. Swing the front bulkhead to the dryer front and reattach the two (2) wire harness clips to the front of the front bulkhead. When re-hanging the front bulkhead to the dryer, make sure the wire harness is not getting pinched and the mid-section of the front bulkhead edge is behind the side panel edge. See Figure 36 as well as Figure 13.
5. Seat the front bulkhead rollers up under the drum lip and turn the drum to verify they are seated. Reattach four (4) screws in the corners, Figure 13.
6. At the bottom of the front bulkhead is a lower protective flap. Verify flap is lying above the blower sensor connectors as shown in Figure 37.
7. When reattaching the upper front bracket, make sure the central control bracket front is above the upper front bracket,  see Figure 12B. Insert and push down two (2) ear tabs on either side of the bracket, Figure 38. Reattach five (5) screws as shown in Figures 12A and 12B.
8. When reattaching the blower housing lint duct and its screws, see Figure 11, verify the lower plastic lint duct clip is hooking the lint duct correctly. See Figure 39.
9. Reconnect the moisture sensor connector. See Figure 10.
10. Reinsert the lint screen. See Figure 9.
11. When re-hanging the front panel and door assembly onto the two (2) tabs, Figure 8, verify the door switch connector is also properly fed up and behind the upper front bracket. Attach the three (3) upper screws, Figure 7. Connect the door switch, Figure 4. Holding the front panel in position to prevent bending it, open the dryer door and reattach two (2) Phillip-head screws, Figure 5. Attach the four (4) lower screws, Figure 6.
12. Take the front console and feed the two connectors through the right hole in the upper front bracket. Set the two console bottom corner posts into the front panel top slots and tip the console toward the back clicking its top lip over the top edge of the upper front bracket. Reconnect the drum light and main console connectors, Figure 4. Reattach the two (2) upper screws, Figure 3.
13. Take the front edge of the top panel and set it into the plastic tray of the upper front bracket, Figure 2. Set the remaining top panel down and slide it forward into position. Reattach the two (2) rear screws, Figure 1.
14. Reposition the dryer to the operating position.
15. Connect the external exhaust vent to the dryer.
    • WARNING:
    • Electrical Shock Hazard
    • Plug into a grounded 3-prong outlet.
    • Do not remove the ground prong.
    • Do not use an adapter.
    • Do not use an extension cord.
    • Failure to follow these instructions can result in death, fire, or electrical shock.
16. Plug in the dryer or reconnect the power.
    • NOTE: For gas dryer application, connect the flexible gas supply line to the rear of the dryer. Turn on the gas supply and check for leaks by brushing or spraying approved non-corrosive leak detection solution onto the connection at the rear of the dryer. If any bubbles are present turn off gas supply, tighten the leaking connection, and retest for leaks.
17. Check to ensure all components are attached securely in place and the lint screen has been installed on the dryer.
18. Check that the dryer is working properly.

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