MOTOROLA SOLUTIONS MN010354A01 Battery Pack and Charger User Guide

MN010354A01 Battery Pack and Charger

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Product Specifications:

• Brand: Motorola
• Model: MN010354A01-AA
• Trademark: MOTOROLA, MOTO, MOTOROLA SOLUTIONS

Product Usage Instructions:

Chapter 1: Battery Pack Overview

Read through the safety information provided in the manual
before using the battery pack.

Chapter 2: Charging Operations

2.1 Charging Preparation

Ensure the battery pack is compatible with the charger. Connect
the charger to a power source.

2.2 Charging the Battery Pack

Insert the battery pack into the charger following the indicated
polarity. Allow the battery to charge fully before use.

Frequently Asked Questions (FAQ):

Q: How do I know if the battery pack is fully charged?

A: Most chargers have an indicator light that changes color or
turns off when the battery is fully charged. Refer to your specific
charger’s manual for details.

Q: Can I leave the battery pack on charge overnight?

A: It is recommended not to leave the battery pack charging
unattended or overnight to prevent overcharging, which can reduce
battery life.

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Battery Pack and Charger User Guide

JUNE 2024
© 2024 Motorola Solutions, Inc. All Rights Reserved.

MN010354A01
MN010354A01-AA

MN010354A01-AA Intellectual Property and Regulatory Notices
Intellectual Property and Regulatory Notices
Copyrights
The Motorola Solutions products described in this document may include copyrighted Motorola Solutions computer programs. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs. Accordingly, any copyrighted Motorola Solutions computer programs contained in the Motorola Solutions products described in this document may not be copied or reproduced in any manner without the express written permission of Motorola Solutions. No part of this document may be reproduced, transmitted, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without the prior written permission of Motorola Solutions, Inc.
Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS, and the Stylized M Logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners.
License Rights
The purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal nonexclusive, royalty-free license to use that arises by operation of law in the sale of a product.
Open Source Content
This product may contain Open Source software used under license. Refer to the product installation media for full Open Source Legal Notices and Attribution content.
European Union (EU) and United Kingdom (UK) Waste of Electrical and Electronic Equipment (WEEE) Directive
The European Union’s WEEE directive and the UK’s WEEE regulation require that products sold into EU countries and the UK must have the crossed-out wheelie bin label on the product (or the package in some cases). As defined by the WEEE directive, this crossed-out wheelie bin label means that customers and end users in EU and UK countries should not dispose of electronic and electrical equipment or accessories in household waste. Customers or end users in EU and UK countries should contact their local equipment supplier representative or service center for information about the waste collection system in their country.
Disclaimer
Please note that certain features, facilities, and capabilities described in this document may not be applicable to or licensed for use on a specific system, or may be dependent upon the characteristics of a specific mobile subscriber unit or configuration of certain parameters. Please refer to your Motorola Solutions contact for further information. © 2024 Motorola Solutions, Inc. All Rights Reserved
2

MN010354A01-AA Contact Us
Contact Us
The Centralized Managed Support Operations (CMSO) is the primary contact for technical support included in your organization’s service agreement with Motorola Solutions. To enable faster response time to customer issues, Motorola Solutions provides support from multiple countries around the world. Service agreement customers should be sure to call the CMSO in all situations listed under Customer Responsibilities in their agreement, such as: To confirm troubleshooting results and analysis before taking action Your organization received support phone numbers and other contact information appropriate for your geographic region and service agreement. Use that contact information for the most efficient response. However, if needed, you can also find general support contact information on the Motorola Solutions website, by following these steps: 1. Enter motorolasolutions.com in your browser. 2. Ensure that your organization’s country or region is displayed on the page. Clicking or tapping the name
of the region provides a way to change it. 3. Select “Support” on the motorolasolutions.com page.
Comments
Send questions and comments regarding user documentation to documentation@motorolasolutions.com. Provide the following information when reporting a documentation error: The document title and part number The page number or title of the section with the error A description of the error Motorola Solutions offers various courses designed to assist in learning about the system. For information, go to https://learning.motorolasolutions.com to view the current course offerings and technology paths.
3

MN010354A01-AA Document History

Document History

Version MN010354A01-AA

Description Initial converted edition.

Date June 2024

4

MN010354A01-AA Contents
Contents
Intellectual Property and Regulatory Notices…………………………………………………………. 2 Contact Us…………………………………………………………………………………………………………….3 Document History………………………………………………………………………………………………….4 List of Figures………………………………………………………………………………………………………. 6 List of Tables…………………………………………………………………………………………………………7 About This Manual…………………………………………………………………………………………………8
Notations Used in This Manual…………………………………………………………………………………………………. 8 Safety Information………………………………………………………………………………………………………………….10
Chapter1:Battery Pack Overview…………………………………………………………………………12
1.1 Principle of Operation………………………………………………………………………………………………………. 12 1.2 TRS and Battery Pack Block Diagram………………………………………………………………………………… 12 1.3 Battery Pack…………………………………………………………………………………………………………………….13 1.4 DC Input/Output Connector………………………………………………………………………………………………. 13 1.5 Battery Voltage Indicator……………………………………………………………………………………………………14
Chapter2:Charging Operations……………………………………………………………………………15
2.1 Charging Preparation………………………………………………………………………………………………………..15 2.2 Charging the Battery Pack………………………………………………………………………………………………… 16
Chapter3:Using the Battery Pack……………………………………………………………………….. 18 Chapter4:Cycle Life…………………………………………………………………………………………….19 Chapter5:Storage………………………………………………………………………………………………. 20 AppendixA: Frequently Asked Questions…………………………………………………………… 21 AppendixB: Battery Pack and Charger Specifications………………………………………….22
5

MN010354A01-AA List of Figures
List of Figures
Figure 1: Suitcase and Battery Pack Block Diagram……………………………………………………………………………. 12 Figure 2: Battery Pack…………………………………………………………………………………………………………………….. 13 Figure 3: DC Input/Output Connector………………………………………………………………………………………………… 14 Figure 4: Battery Charger………………………………………………………………………………………………………………… 16
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MN010354A01-AA List of Tables
List of Tables
Table 1: Special Notations…………………………………………………………………………………………………………………. 8 Table 2: Battery Voltage Indicator……………………………………………………………………………………………………… 14 Table 3: Charging Indicators…………………………………………………………………………………………………………….. 16 Table 4: Battery Back Up Time…………………………………………………………………………………………………………. 19
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MN010354A01-AA About This Manual

About This Manual
This Manual provides detailed operating procedures for Battery Pack and Battery Charger products. This Manual is not intended to cover the operation details of the Repeater or the Mobile Radio. For operating instructions and programming details, refer to the Vehicular Repeater Programming Guide or PDR8000 Programming Guide. For details on the APX series Mobile or Portable Radios operation, refer to the applicable Manuals available from Motorola Solutions Learning eXperience Portal (LXP) website.
Terms Used in This Manual

Terms
Transportable Repeater System (TRS)
Transportable Repeater

Description
Includes the Mobile Radio, Control Head and its accessories, or PDR8000 with optional Booster pack.
Describes the Transportable Repeater that uses a 13.8 V DC power supply.

Notations Used in This Manual
This guide is designed to give you more visual cues.
The following graphic icons are used throughout the user guide.
DANGER: The signal word DANGER with the associated safety icon implies information that, if disregarded, will result in death or serious injury.
WARNING: The signal word WARNING with the associated safety icon implies information that, if disregarded, could result in death or serious injury, or serious product damage.
CAUTION: The signal word CAUTION with the associated safety icon implies information that, if disregarded, may result in minor or moderate injury, or serious product damage.
CAUTION: The signal word CAUTION without the associated safety icon implies potential damage to non-MSI equipment, software or data, or injury that is not related to the MSI product.
IMPORTANT: IMPORTANT statements contain information that is crucial to the discussion at hand, but is not a CAUTION or WARNING. There is no warning level associated with the IMPORTANT statement.
NOTE: NOTE contains information more important than the surrounding text, such as exceptions or preconditions. They also refer the reader elsewhere for additional information, remind the reader how to complete an action (when it is not part of the current procedure, for instance), or tell the reader where something is on the screen. There is no warning level associated with a notice.
TIP: TIP contains information that provides the reader a different or quicker method in accomplishing the same task. At times, they also give the reader the best way to proceed or handle the task.
The following special notations highlight certain information:

Table 1: Special Notations Example Menu key or PTT button

Description
Bold words indicate a name of a key, button, soft menu item, or programming menu item.

8

Example Ordering Guide
Powering Off
File Templates (DCD Files) Load DCD Template

MN010354A01-AA About This Manual
Description Italic word indicates title of a bibliographic resource. Typewriter words indicate the Human Machine Interface (HMI) strings or messages displayed on your display. Bold words with the arrow between indicate the navigation structure in the menu items.

9

MN010354A01-AA About This Manual
Safety Information
DANGER: There are NO user serviceable parts inside the Battery Pack or the FutureCharge Battery Charger. DO NOT OPEN THE BATTERY PACK AND THE CHARGER AS LETHAL VOLTAGES ARE PRESENT INSIDE! Only Motorola Solutions can service the Battery Pack and the charger. WARNING: To ensure that Radio Frequency (RF) energy exposure to bystanders external to a repeater or
mobile radio is lower than the recommended safety standards, transmit with any repeater or mobile radio only when bystanders are at least 2 meters away from a properly installed externally mounted antenna for radios with less than 50 Watts output power, or 3 meters away for radios with 50 Watts or greater power output. Refer to the RF Safety Booklets for exact distances. Never use the Battery Pack or attempt to charge the Battery Pack if it is damaged in any manner. If it is damaged, contact Motorola Solutions. Only use chargers provided for the Battery Pack. Use of any other charger could damage the
Battery Pack or result in fire, electric shock, or electrocution. DO NOT store or charge the Battery Packs in locations with a warm environment. Keep the Battery Pack dry. DO NOT incinerate the Battery Packs. DO NOT enclose the Battery Pack in an airtight casing or environment. During charging and discharging the Battery Packs must have ventilation. Airtight environment could cause an explosion. DO NOT operate the Battery Packs in explosive atmospheres, for example, in the presence of flammable liquids, gases, dust or in an area where the Battery Pack could be exposed to sparks or any burning material. Before disposing the Battery Pack, check with your State/Province Environmental Protection
Agency. If the Battery Pack should ever become warm when charging or if it should emit a pungent odor,
disconnect the charger from an AC outlet immediately and contact Motorola Solutions. Do not operate a charger with damaged AC power cords or DC output cords or accessories. Call
the manufacturer to have the charger replaced immediately. NEVER charge a frozen Battery Pack. Locate the charger as far away from the Battery Pack as is allowed by the length of the output
cable harness. NEVER set the charger on a surface constructed from combustible material. The charger body and power cord are waterproof. However, do not expose the AC and DC
electrical connections at the ends of the power cords to rain or snow. When handling electric power cords, always pull by the plug rather than by the cord. This will
reduce the risk of damage to both the plug and the cord, and it will minimize the likelihood of electric shock resulting from that damage. Make sure that all electric power cords are located so that they cannot be stepped on, tripped over, or otherwise subjected to damage or stress. When leaving a battery charger connected to the Battery Pack for extended periods of time (weeks, months, and so forth), periodically check the battery to see if it is unusually warm, if it is releasing an excessive amount of gas, or if it is emitting an unpleasant odor. If any of these things occur, disconnect the charger from the AC electrical outlet and contact the manufacturer immediately.
10

MN010354A01-AA About This Manual NEVER smoke or allow a source of electric spark or open flame in the vicinity of the battery or charger. IMPORTANT: Before each use and charging of the Battery Pack, check the ventilation holes provided on the Battery Pack to ensure that the holes have not been blocked or obstructed. Clean or clear any obstruction such as dirt that may obstruct ventilation.
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MN010354A01-AA Chapter 1: Battery Pack Overview
Chapter 1
Battery Pack Overview
This section provides an overview and description of the Battery Pack and its components. 1.1
Principle of Operation
The Suitcase can contain either a DVRS, a PDR8000, or a Booster Pack. The Suitcase contains an internal 120 VAC or 220 VAC to 13.8 VDC power supply.
NOTE: DVRS comes from the factory with only one of 120 V or 220 V while the PDR8000 and the Booster Pack are compatible with both. The Battery Pack is used to supply nominal 13.8 VDC power to the Suitcase where AC supply is not available. 1.2
TRS and Battery Pack Block Diagram
The Battery Pack consists of three components; the main Battery Pack enclosure, a DC output cable (kit number: 7W077X11-01, 7W077X12-01, or 7W088X11-01) and the FutureCharge Battery Charger (kit number: 3P077B01-01). The following figure shows the Suitcase and Battery Pack block diagram. Figure 1: Suitcase and Battery Pack Block Diagram
NOTE: For the DVRS Suitcase: It is not recommended to connect the Battery Pack when the DVR-LX Suitcase is powered from AC. A discharged Battery Pack can be damaged. Connecting the Battery Pack and AC at the same time voids the Battery Pack warranty. This limitation does not apply to the PDR8000 and Booster Pack.
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MN010354A01-AA Chapter 1: Battery Pack Overview
1.3
Battery Pack
The main Battery Pack enclosure contains batteries, a battery voltage indicator, and a DC input/output connector. The DC output connector is connected directly to the batteries without any internal fuses. The internal batteries are used to supply DC power to the Suitcase where AC supply is not available. The AC to DC battery charger is used to charge the internal batteries from a 120 VAC source.
NOTE: A step-down transformer and an AC plug adapter (if required) are supplied for countries with 220 VAC to 240 VAC mains. Figure 2: Battery Pack
1.4
DC Input/Output Connector
The battery charger connects to the MIL-C-5015 style 2-contact connector for charging. The MIL-C-5015 style 2-contact connector is located on the side of the Battery Pack. It supplies power to the Suitcase. The DC cable (kit number: 7W077X11-01 or 7W088X11-01) plugs into this connector. The other end of the DC cable plugs into the Suitcase DC input connector.
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MN010354A01-AA Chapter 1: Battery Pack Overview
Figure 3: DC Input/Output Connector

1.5
Battery Voltage Indicator
A Battery Voltage Indicator is located on the Battery Pack Cover. See indicator on top-right corner of the front of case from Figure 2: Battery Pack on page 13.
The battery voltage indicator is as shown in Table 2: Battery Voltage Indicator on page 14.

Table 2: Battery Voltage Indicator

Indicator

Description

Flashing Red

The battery voltage is less than approximately 10.9 V.
IMPORTANT: Do not use the Battery Pack when the Battery Voltage Indicator is Flashing RED. Recharge the Battery Pack as soon as possible! Using or leaving the Battery Pack with RED Flashing Battery Voltage Indicator will severely shorten the battery life and is not covered by the Battery Pack warranty!

Flashing Green

The battery voltage is greater than 10.9 V. This is the normal operating range of the Battery Pack.

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MN010354A01-AA Chapter 2: Charging Operations
Chapter 2
Charging Operations
This section contains the charging information of your Battery Pack. CAUTION: Charge the Battery Pack fully before first use! The Battery Pack must be charged whenever the Battery Voltage Indicator is Flashing RED! The Battery Pack must be charged at room temperature (20°C­25°C)! The battery charger must stay connected to the Battery Pack even after the battery is fully charged (float charging). This guarantees that the Battery Pack is fully charged whenever it is needed and that the Battery Voltage Indicator does not discharge the Battery Pack over a period of time.
2.1
Charging Preparation
WARNING: Be sure that the area around the Battery Pack and the charger is well ventilated while the Battery
Pack is being charged. NEVER charge or store the Battery Pack in a warm environment. NEVER charge the Battery Pack if it is damaged in any manner or if it has been dropped. NEVER charge the Battery Pack if it is damp or wet. Always keep it dry. NEVER charge or use the Battery Pack if any terminals located on the DC charging plug or the
Battery Pack DC Connector are damaged in any manner or are missing.
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MN010354A01-AA Chapter 2: Charging Operations
Figure 4: Battery Charger

2.2
Charging the Battery Pack

Procedure:
1. Disconnect the DC output cable from the Battery Pack.
2. Plug the DC charger plug into the Battery Pack DC Connector. To lock the DC charger plug to the Battery Pack DC Connector, rotate the locking ring clockwise.
3. Plug the battery charger AC cord into a 120 VAC outlet.
NOTE: For 220 VAC to 240 VAC outlet, a step-down transformer and an AC plug adapter (if required) is provided.
Result: The charging process is indicated on the battery charger as follows:

Table 3: Charging Indicators

Indicator

Description

Steady Amber

The Battery Pack is charging.

Flashing Green

The Battery Pack is 80% charged.

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MN010354A01-AA Chapter 2: Charging Operations

Indicator Steady Green

Description
The Battery Pack is fully charged.
NOTE: The battery charger is in float charge mode. It takes approximately 10 hours for a fully discharged Battery Pack to be charged.

Flashing Amber

The charger is connected to an AC outlet.
NOTE: If the AMBER light continues to flash, the battery voltage is either too low (less than 3 V) or the DC charger plug is not plugged into the Battery Pack properly. Terminate the charging process immediately if the Battery Pack voltage is below 3 V and contact Motorola Solutions! The most likely cause is either a sulphated battery or a high-resistance connection between the charger and the Battery Pack.

Postrequisites:
Leave the Battery Pack connected to the battery charger even after it has been fully charged (float charging). Periodically check the Battery Pack during float charging to see if it is unusually warm, if it is releasing an excessive amount of gas, or if it is emitting an unpleasant odor. If any of these things occur, disconnect the charger from the AC electrical outlet and contact Motorola Solutions immediately.
Do the following ONLY when you need to use the Battery Pack:
1. Unplug the AC power cord from an AC outlet.
2. Disconnect the DC charger plug from the Battery Pack DC Connector.
3. Place the DC connector cover on the Battery Pack DC Connector.
4. The Battery Pack is ready for use.

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MN010354A01-AA Chapter 3: Using the Battery Pack
Chapter 3
Using the Battery Pack
CAUTION: The Battery Pack is NOT waterproof. Ensure that the Battery Pack is not submerged into water! Discontinue using the Battery Pack whenever the Battery Voltage Indicator is flashing red!
Recharge the Battery Pack as soon as possible. Use the Battery Pack between ambient temperatures of ­15°C and +50°C. Procedure: 1. Remove the DC connector cover from the Battery Pack DC connector. 2. Connect the Battery Pack DC output cable to the DC output connector. 3. Connect the Battery Pack DC cable to the Suitcase. Result: The normal Battery Pack operating range is indicated by the GREEN Flashing Indicator on the Battery Pack. See Battery Voltage Indicator on page 14. Postrequisites: When the Battery Pack is no longer in use, do the following: Power down the Suitcase and disconnect the Battery Pack DC cable from the Suitcase. Disconnect the Battery Pack DC output cable from the DC output connector. Place the DC connector cover on the DC connector.
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MN010354A01-AA Chapter 4: Cycle Life

Chapter 4

Cycle Life

The Battery Pack cycle life is dependent on numerous factors, depth of discharge during each use, charging habits, and ambient temperature.
Providing an exact number to the cycle life versus depth of discharge is impossible, given all variables that may apply. However, in general terms, the following is achieved on a consistent basis:
For depth of discharge 80% or greater: 100-200 cycles.
For 50% depth of discharge: 500 cycles.
For 30% depth of discharge: up to 1000 cycles.

Table 4: Battery Back Up Time Suitcase Type

Output Power of Suitcase

DVR-LX with Low-Power MSU
DVR-LX with Mid-Power MSU PDR8000 Booster Pack

700: 5 W VHF: 6 W 800/UHF: 10 W
700/UHF/VHF: 5 W 800: 10 W
20 W
50 W

Back Up Time (At 50:50 Tx-Rx Duty Cycle) 2.5 hours
2 hours
7.5 hours 3.5 hours

Charging Instructions
Option A: For the Longest Cycle Life The Battery Pack MUST recharge after every use, even if the green light is still flashing. The Battery Pack should be left on the charger permanently until there is a need to use it.
Option B: If the Battery Pack is not left on Charger Permanently Maintain a monthly charging maintenance schedule. The Battery Pack should be recharged once a month. Every second month, it should be discharged 20% first and then fully recharged.

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MN010354A01-AA Chapter 5: Storage
Chapter 5
Storage
The recommended storage temperature is 25°C (77°F). Do not store the Battery Pack under direct sunlight or in high temperatures exceeding 60°C (140°F). The Battery Pack will self-discharge during storage. It should be charged at least once a month or preferably left float charging.
IMPORTANT: If the Battery Pack has been stored for a long period in a discharged state (without monthly recharge), it may not be able to regain capacity even if it is recharged. It is recommended to periodically use the Battery Pack and recharge it even if in a stored state. Recharge the Battery Pack at least once a month.
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MN010354A01-AA Appendix A: Frequently Asked Questions
Appendix A
Frequently Asked Questions
How often should I charge the Battery Pack? The Battery Pack should be placed on charge after every use regardless of the discharge status of the Battery Pack. NOTE: Failure to charge the Battery Pack after every use, regardless of discharge status, will shorten the life cycle of the Battery Pack.
How long will it take to charge the Battery Pack? Recharge time is a function of the depth of discharge. A fully discharged new Battery Pack is recharged in about 10 hours.
How long will the Battery Pack power the Suitcase? The Suitcase back up time depends on many variables: Suitcase Tx-Rx duty ratio, temperature, age of batteries, previous depths of discharge, charging patterns, and others. See Table 4: Battery Back Up Time on page 19.
Can I leave my Battery Pack on charge? The battery charger is an automatic charger and as long as AC input is provided, it should be left on charge when not in use. However, always periodically monitor the charger and the Battery Pack. Check the Battery Pack to see if it is unusually warm, if it is releasing an excessive amount of gas, or is emitting an unpleasant odor. If any of these things occur, disconnect the charger from the electrical outlet and contact Motorola Solutions immediately.
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MN010354A01-AA Appendix B: Battery Pack and Charger Specifications

Appendix B

Battery Pack and Charger Specifications

General Specifications Back Up Time for Suitcase1
DVR-LX with Low-Power MSU DVR-LX with Mid-Power MSU PDR8000 Booster Pack Dimensions Height/Width/Depth Battery Pack Battery Charger Weight Battery Pack Battery Charger Battery Charger AC Input Voltage
Battery Pack DC Output Voltage Range Output DC Cable
7W077X11-01 7W077X12-01 7W088X11-01 Charging Temperature Operating Temperature Storage Temperature Charger Compliance Charger DC Plug Compliance Connectors Battery Pack DC Output Charger AC Input Charger DC Output Battery Pack Output Voltage Indicator Flashing RED Flashing GREEN

Value
2.5 hours 2 hours 7.5 hours 3.5 hours
245 mm (9.65 in.)/280 mm (11.0 in.)/175 mm (6.9 in.) 51 mm (2.0 in.)/127 mm (5.0 in.)/124.5 mm (4.9 in.)
13.0 kg (28.5 lb) 1.8 kg (4.0 lb) 100 VAC­132 VAC, 50 Hz­60 Hz 200 VAC­240 VAC with Step-Down Transformer 10.9 VDC­13.8 VDC
TRS Cable Motorola Solutions DC Power Cable PDR8000 DC Cable +20°C to +25°C (+68°F to +77°F) ­15°C to +50°C (+5°F to +122°F) +25°C (+77°F) UL 1236 and CSA 22.2 MIL-C-5015
CA3102E16-11SB, “MIL-C-5015” Bayonet NEMA 5-15P Three Prong AC Plug CA3106E16-11PB, “MIL-C-5015” Bayonet
< 10.9 VDC approximately > 10.9 VDC approximately

1 See Table 4: Battery Back Up Time on page 19.

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General Specifications Charger Indicator
AMBER Flashing GREEN GREEN Flashing AMBER Charger Features
Charging Time Float Charge

MN010354A01-AA Appendix B: Battery Pack and Charger Specifications
Value
Charging Battery Pack 80% Charged Battery Pack Charged, Float Charging Error Short Circuit Protection Spark Proof 10 hours approximately Required

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