Senville SENDC-36HF Inverter Heat Pump Installation Guide

September 3, 2024
senville

Senville SENDC-36HF Inverter Heat Pump

Product Information

Specifications

  • Product: Air Conditioners
  • Installation Manual
  • Important Note: Read the manual carefully before installation or operation

Product Usage Instructions

Safety Precautions
Before installing or operating the air conditioner, please ensure to follow these safety precautions:

  • Avoid storing gasoline or flammable substances near the air conditioner to prevent potential explosion hazards.
  • When using the air conditioner with burners or heating devices, ensure proper room ventilation to prevent oxygen deficiency.\

Electrical Warnings
Take note of the following electrical warnings:

  • Ensure the fuse specifications are followed when replacing the fuse on the circuit board.
  • Always consult an authorized dealer or specialist for installation to avoid water leakage, electrical shock, or fire hazards.
  • Use only specified parts for installation to prevent water leakage, electrical shock, or fire risks.

Installation Instructions
Follow these installation guidelines for proper setup:

  1. Installation should be done by authorized personnel following the provided instructions.
  2. Ensure the unit is installed in a location that can support its weight to prevent accidents.
  3. Properly install drainage piping to prevent water damage to property.
  4. Avoid locations exposed to combustible gas leaks when installing the unit.
  5. Consult experienced technicians when moving or relocating the air conditioner to ensure proper disconnection and reinstallation.

FAQ

  • Q: Can I install the air conditioner by myself?
    A: It is recommended to have the air conditioner installed by an authorized dealer or specialist to prevent installation issues that may lead to hazards like water leakage, electrical shock, or fire.

  • Q: What should I do if I need repair or maintenance?
    A: Contact an authorized service technician for repair or maintenance to ensure compliance with national wiring regulations and safety standards.

AIR CONDITIONERS
Installation Manual

IMPORTANT NOTE:
Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference.

Read This Manual

Inside you’ll find many helpful hints on how to use and maintain your air conditioner properly. Just a little preventive care on your part can save you a great deal of time and money over the life of your air conditioner. These instructions may not cover every possible condition of use, so common sense and attention to safety is required when installing, operating and maintaining this product.

WARNING
This appliance is not intended for use by persons including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

SAFETY PRECAUTION

To prevent injury to the user or other people and property damage, the instructions shown here must be followed. Incorrect operation due to ignoring of instructions may cause harm or damage. The level of risk is shown by the following indications.

  • WARNING This symbol indicates the possibility of personnel injury or loss of life.
  • CAUTION This symbol indicates the possibility of property damage or serious consequences.
  • NOTICE This symbol addresses practices not related to physical injury.

WARNINGS FOR PRODUCT USE

  • If an abnormal situation arises (like a burning smell), immediately turn off the unit and disconnect the power. Call your dealer for instructions to avoid electric shock, fire or injury. • Do not insert fingers, rods or other objects into the air inlet or outlet. This may cause injury, since the fan may be rotating at high speeds.
  • Do not use flammable sprays such as hair spray, lacquer or paint near the unit. This may cause fire or combustion.
  • Do not store gasoline or flammable substances near air conditioner. Emitted gas may collect around the unit and cause explosion.
  • Do not expose your body directly to cool air for a prolonged period of time.
  • If the air conditioner is used together with burners or other heating devices, thoroughly ventilate the room to avoid oxygen deficiency.
  • In certain environments, such as kitchens, server rooms, etc., the use of specially designed air-conditioning units is highly recommended.
  • Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a licensed professional HVAC installer or equivalent, service agency, or the gas supplier.

A WARNING FOR CLEANING AND MAINTENANCE

  • Turn off the device and disconnect the power before cleaning. Failure to do so can cause electrical shock.
  • Do not clean the air conditioner with excessive amounts of water.
  • Do not clean the air conditioner with combustible cleaning agents. Combustible cleaning agents can cause fire or deformation.

CAUTION

  • Turn off the air conditioner and disconnect the power if you are not going to use it for a long time.
  • Turn off and unplug the unit during storms.
  • Make sure that water condensation can drain unhindered from the unit.
  • Do not operate the air conditioner with wet hands. This may cause electric shock.
  • Do not use device for any other purpose than its intended use.
  • Do not climb onto or place objects on top of the outdoor unit.
  • As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.

ELECTRICAL WARNINGS

  • Do not share the electrical circuit with other appliances. This equipment requires a dedicated electrical circuit.
  • The product must be properly grounded at the time of installation, or electrical shock may occur. For all electrical work, follow all local and national wiring standards, regulations, and the Installation
  • Manual. Connect cables tightly, and clamp them securely to prevent external forces from damaging the terminal. Improper electrical connections can overheat and cause fire, and may also cause shock.
  • All electrical connections must be made according to the Electrical Connection Diagram located on the panels of the indoor and outdoor units.
  • All wiring must be properly arranged to ensure that the control board cover can close properly. If the control board cover is not closed properly, it can lead to corrosion and cause the connection points  on the terminal to heat up, catch fire, or cause electrical shock.

TAKE NOTE OF FUSE SPECIFICATIONS

  • The air conditioner’s circuit board (PCB) is designed with a fuse to provide overcurrent protection.
  • This fuse must be replaces with identical component.
  • The specifications of the fuse are printed on the circuit board ,examples of such are T5A/250VAC and T10A/250VAC.

WARNINGS FOR PRODUCT INSTALLATION

  1. Installation must be performed by an authorized dealer or specialist. Defective installation can cause water leakage, electrical shock, or fire.
  2. Installation must be performed according to the installation instructions. Improper installation can cause water leakage, electrical shock, or fire. (In North America, installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only.)
  3. Contact an authorized service technician for repair or maintenance of this unit. This appliance shall be installed in accordance with national wiring regulations.
  4. Only use the included accessories, parts, and specified parts for installation. Using non-standard parts can cause water leakage, electrical shock, fire, and can cause the unit to fail.
  5. Install the unit in a firm location that can support the unit’s weight. If the chosen location cannot support the unit’s weight, or the installation is not done properly, the unit may drop and cause serious injury and damage.
  6. Install drainage piping according to the instructions in this manual. Improper drainage may cause water damage to your home and property.
  7. Do not install the unit in a location that may be exposed to combustible gas leaks. If combustible gas accumulates around the unit, it may cause fire.
  8. Do not turn on the power until all work has been completed.
  9. When moving or relocating the air conditioner, consult experienced service technicians for disconnection and reinstallation of the unit.
  10. Unit must be properly supported and secured to prevent tipping of unit.
  11. Excessive Weight Hazard – Use two or more people when moving and installing the unit. Failure to do so can result in back or other type of injury.

Note about Fluorinated Gasses(Not applicable to the unit using R290 Refrigerant)

  1. This air-conditioning unit contains fluorinated greenhouse gasses. For specific information on the type of gas and the amount, please refer to the relevant label on the unit itself or the
    “Owner’s Manual – Product Fiche ” in the packaging of the outdoor unit. (European Union products only).

  2. Installation, service, maintenance and repair of this unit must be performed by a certified technician.

  3.  Product uninstallation and recycling must be performed by a certified technician.

  4. When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.

Accessories

  • The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electrical shock and fire, or equipment failure.
  • Accessories (Packed with the outdoor unit)

NOTE:
The remote control is only used to adjust the parameters.

Outdoor Unit Installation

Safety Precautions

WARNING

  • • All field piping must be completed by a licensed technician and must comply with the local and national regulations.
    • When the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration in the room from exceeding the safety limit in the event of refrigerant leakage. If the refrigerant leaks and its concentration exceeds its proper limit, hazards due to lack of oxygen may result.
    • When installing the refrigeration system, ensure that air, dust, moisture or foreign substances do not enter the refrigerant circuit. Contamination in the system may cause poor operating capacity, high pressure in the refrigeration cycle, explosion or injury.
    • Ventilate the area immediately if there is refrigerant leakage during the installation. Leaked refrigerant gas is both toxic and
    flammable. Ensure there is no refrigerant leakage after completing the installation work.

Notes On Pipe Length and Elevation
Ensure that the length of the refrigerant pipe, the number of bends, and the drop height between the indoor and outdoor units meets the requirements shown in the following table:

The Maximum Length And Drop Height Based on Models. (Unit: m/ft.)

Type of model| Capacity (Btu/h)| Length of piping| Maximum drop height
---|---|---|---
North America, Australia and the eu frequency conversion Split Type| <15K| 25/82| 10/32.8
³15K – <24K| 30/98.4| 20/65.6
³24K – <36K| 50/164| 25/82
³36K – £60K| 65/213| 30/98.4

CAUTION

  • Oil traps
  • If oil flows back into the outdoor unit’s compressor, this might cause liquid compression or deterioration of oil return. Oil traps in the rising gas piping can prevent this.
  • An oil trap should be installed every 6m(20ft) of vertical suction line riser (<36000Btu/h unit). An oil trap should be installed every 10m(32.8ft) of vertical suction line riser (≥36000Btu/h unit).

Outdoor Unit Installation

 |
---|---
Name| Shape|  | Quantity(PC)|
 | Liquid side| Φ 6. 35( **1/ 4i ****n)**|

Parts you must purchase separately. Consult the dealer about the proper pipe size of the unit you purchased.

|

Connecting pipe

| Φ 9. 52( 3/ 8in)|
 | Φ 12.7( 1/ 2in)|
assembly|  |
Φ 16( 5/ 8in)|
 | Gas side|
Φ 19( 3/ 4in)|
 |  | Φ 22( 7/ 8in)|
Air Handler Unit Model| Air Handler Unit Connection(in.flare)| Adapter Required at Air Handler Unit (in.flare to braze)| Outdoor Model| Outdoor Unit Connection (in. flare)| Adapter Required at Outdoor Unit

(in. flare to flare or braze)

---|---|---|---|---|---


18K/24K

| Liquid| 3/8| 3/8flare| 3/8braze| ****

18K/24K

| Liquid| 3/8| 3/8flare| 3/8braze
Gas| 3/4| 3/4flare| 3/4braze| Gas| 5/8| 5/8flare| 3/4flare
5/8flare| 3/4braze


24K/30K/36K/48K

| Liquid| 3/8| 3/8flare| 3/8braze| 24K(Hyper Heat)/30K/ 36K/48K| Liquid| 3/8| 3/8flare| 3/8braze
Gas| 3/4| 3/4flare| 3/4braze| Gas| 3/4| 3/4flare| 3/4braze


60K

| Liquid| 3/8| 3/8flare| 3/8braze| ****

60K

| Liquid| 3/8| 3/8flare| 3/8braze
Gas| 7/8| 7/8flare| 7/8braze| Gas| 7/8| 7/8flare| 7/8braze

Connection Instructions – Refrigerant Piping

CAUTION
Insulate both the gas and liquid piping to prevent water leakage.

Step 1: Cut pipes
When preparing refrigerant pipes, take extra care to cut and flare them properly. This will ensure efficient operation and minimize the need for future maintenance.

  1. Measure the distance between the indoor and outdoor units.
  2. Using a pipe cutter, cut the pipe a little longer than the measured distance.
  3. Make sure that the pipe is cut at a perfect 90°angle. ****

DO NOT DEFORM PIPE WHILE CUTTING
Be extra careful not to damage, dent, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit.

Step 2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant piping connection. They must be completely removed.

  1. Hold the pipe at a downward angle to prevent burrs from falling into the pipe.
  2. Using a reamer or deburring tool, remove all burrs from the cut section of the pipe.

Step 3: Flare pipe ends
Proper flaring is essential to achieve an airtight seal.

  1. After removing burrs from cut pipe, seal the ends with PVC tape to prevent foreign materials from entering the pipe.
  2. Sheath the pipe with insulating material.
  3. Place flare nuts on both ends of pipe. Make sure they are facing in the right direction, because you can’t put them on or change their direction after flaring.
  4.  Remove PVC tape from ends of pipe when ready to perform flaring work.
  5. Clamp flare form on the end of the pipe. The end of the pipe must extend beyond the flare form.
  6. Place flaring tool onto the form.
  7.  Turn the handle of the flaring tool clockwise until the pipe is fully flared. Flare the pipe in accordance with the dimensions.

PIPING EXTENSION BEYOND FLARE FORM

Remove the flaring tool and flare form, then inspect the end of the pipe for cracks and even  flaring.

Step 4: Connect pipes
Connect the copper pipes to the indoor unit first, then connect it to the outdoor unit. You should first connect the low-pressure pipe, then the high- pressure pipe.

  1. When connecting the flare nuts, apply a thin coat of refrigeration oil to the flared ends of the pipes.
  2. Align the center of the two pipes that you will connect.
  3. Tighten the flare nut as tightly as possible by hand.
  4. Using a spanner, grip the nut on the unit tubing.
  5. While firmly gripping the nut, use a torque wrench to tighten the flare nut according to the torque values in above table.

NOTE : Use both a spanner and a torque wrench when connecting or disconnecting pipes to/from the unit.

CAUTION

  • Ensure to wrap insulation around the piping. Direct contact with the bare piping may result in burns or frostbite.
  • Make sure the pipe is properly connected. Over tightening may damage the bell mouth and under tightening may lead to leakage.

NOTE ON MINIMUM BEND RADIUS
Carefully bend the tubing in the middle according to the diagram below. DO NOT bend the tubing more than 90° or more than 3 times.
After connecting the copper pipes to the indoor unit, wrap the power cable, signal cable and the piping together with binding tape.
NOTE: DO NOT intertwine signal cable with other wires. While bundling these items together, do not intertwine or cross the signal cable with any other wiring.

Install the unit by following local switches and regulations , there may be differ slightly between different regions.

Installation Instructions – Outdoor unit

Step 1: Select installation location
Before installing the outdoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
Proper installation locations meet the following standards:

  • Meets all spatial requirements shown in Installation Space Requirements above.
  • Good air circulation and ventilation
  • Firm and solid—the location can support the unit and will not vibrate
  • Noise from the unit will not disturb others
  • Where snowfall is anticipated, take appropriate measures to prevent ice buildup and coil damage.

DO NOT install unit in the following locations:

  • Near an obstacle that will block air inlets and outlets
  • Near a public street, crowded areas, or where noise from the unit will disturb others
  • Near animals or plants that will be harmed by hot air discharge
  • Near any source of combustible gas
  • In a location that is exposed to large amounts of dust

SPECIAL CONSIDERATIONS FOR EXTREME WEATHER

  • If the unit is exposed to heavy wind:
  • Install unit so that air outlet fan is at a 90° angle to the direction of the wind. If needed, build a barrier in front of the unit to protect it from extremely heavy winds.
  • See Figures below.

If the unit is frequently exposed to heavy rain or snow:
Build a shelter above the unit to protect it from the rain or snow. Be careful not to obstruct air flow around the unit.

Step 2: Install drain joint (Heat pump unit only)
Before bolting the outdoor unit in place, you must install the drain joint at the bottom of the unit. NOTE: There are two different types of drain joints depending on the type of outdoor unit.
If the drain joint comes with a rubber seal (see Fig. A ), do the following:

  1. Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit.
  2. Insert the drain joint into the hole in the base pan of the unit.
  3. Rotate the drain joint 90° until it clicks in place facing the front of the unit.
  4. Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.

If the drain joint doesn’t come with a rubber seal (see Fig. B ), do the following:

  1. Insert the drain joint into the hole in the base pan of the unit. The drain joint will click in place.
  2. Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.

IN COLD CLIMATES
In cold climates, make sure that the drain hose is as vertical as possible to ensure swift water drainage. If water drains too slowly, it can freeze in the hose and flood the unit.

Step 3: Anchor outdoor unit
The outdoor unit can be anchored to the ground or to a wall-mounted bracket with bolt(M10). Prepare the installation base of the unit according to the dimensions below.

UNIT MOUNTING DIMENSIONS
The following is a list of different outdoor unit sizes and the distance between their mounting feet. Prepare the installation base of the unit according to the dimensions below.

Outdoor Unit Types and Specifications

Outdoor Unit Dimensions Mounting Dimensions
W H
mm inch
inch mm
805 31-11/16
890 35
946 37-1/4
952 37-1/2

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