JBC PHSE-9B 100V IR Preheater Set Instruction Manual

JBC PHSE-9B 100V IR Preheater Set

Specifications:

• Model: PHSE
• Preheater for PCBs up to: 13x13cm/5×5
• Voltage Options: PHSE-9B (100V), PHSE-1B (120V), PHSE-2B (230V)

Product Information

Features and Connections:

The preheater unit includes heating areas, fixing brackets for PHSS support, thermocouple connectors (Type K), RJ12 connector to Robot, RJ45 connector to Console, USB-B connector, main switch power socket, and pedal connector.

Console:

The console features a USB-A connector, start/stop button, 2.8″ color TFT screen, foot folding/unfolding button, RJ45 connector to Preheater Unit, USB-B connector, and foot for vertical set up.

Work Display:

The console provides an intuitive user interface with quick access to station parameters, status bar displaying instant power supplied to the heater, thermocouple current temperature, status indicators, menu options, system notifications, graphics, files, and available languages.

Setting Thermocouples Function:

Thermocouples can be set up in three different ways. TC1 works in Control mode for Temperature and Profiles modes. Guidelines include placing the control thermocouple near the component and using a protection thermocouple for sensitive components.

Work Mode – Temperature Mode:

In Temperature mode, the heater unit maintains the selected temperature for TC1 thermocouple as long as other TC’s do not reach the control/protection temperature limit.

Product Usage Instructions

Preheater Unit Setup:

Assemble the preheater unit with fixing brackets and connect the thermocouples and cables as per the manual.

Console Operation:

Power on the console and navigate through the work display to access and set station parameters as needed.

Setting Thermocouples:

Select Thermocouples from the Work mode menu to configure TC1 and protection thermocouples based on component requirements.

Work Mode Selection:

Choose Temperature Mode from the Work mode menu to maintain the desired temperature for TC1 while monitoring other thermocouples.

FAQ

Q: Where can I find troubleshooting information for the station?

A: Station troubleshooting details are available on the product page at www.jbctools.com

This manual corresponds to the following references:

• PHSE-9B (100V)
• PHSE-1B (120V)
• PHSE-2B (230V)

Packing List

The following items are included:

Features and Connections

Preheater Unit

Console

Work Display

The console offers an intuitive user interface, which provides quick access to station parameters.

Available languages: English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean.

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com

System Notifications (Status Bar)

Setting Thermocouples Function

Select Thermocouples from the Work mode menu to set them up.

The thermocouples (TC) can work in three different ways depending on what is needed.

• Control: the unit maintains the selected temperature.
• Protection: the Heater Unit stops if the TC reaches the selected temperature.
• Info: the TC temperature is shown on the work display.

The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode.
The temperature of each TC can also be selected from the work display.

Recommended Guidelines

1. Place the control thermocouple as near as possible to the component being worked on.
2. If there are any sensitive components, use a thermocouple as protection.

You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown.

We don’t recommend exceeding ramp-up rates over 3 – 4 °C / sec (5 – 7 °F / sec) so as to reduce the risk of thermal stress on the PCB.

Work Mode

Temperature Mode:

Select Temp. mode from the Work mode menu. In this mode, the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC’s do not reach the control/protection temperature limit.

Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1).

This function allows you to set a maximum value for the temperature increase per second when heating.
The maximum heating rate value can be set between 0.1°C/s and 2.0°C/s (2) or “None” if this function is not desired.

Power Mode:

Select Power mode from the Work mode menu. In this mode, the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit.

Profile Modes

Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit.

Teach Profile

For repetitive jobs it is also possible to run customized profiles without the thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. The first time, the thermocouple must be connected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected. The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen:

Profile Editor

The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the ‘OK’ button. In this mode, the user can choose between the 3 JBC-preset profiles, or create and save up to 22 new profiles.

JBC Predefined Profiles

There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain gradual warming. Predefined profiles use the low position of the Support. These profiles are not modifiable but they can be used as templates to create your own profiles.

Process Analysis

By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and power figures in real time are displayed.

System Notifications

The following icons will be displayed on the screen’s status bar.

Files

• Export Graphics
  • Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.
• Export / Import Profiles
  • Insert a USB flash drive into the USB-A connector to export/import profiles.

Update the Station Software

1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files).
2. Insert the USB flash drive into the console. The icon is displayed while updating.

Working with Pedal

Press the pedal to start heating and press again to stop as if it were the button on the console. Once the Work Mode is set, the Heater Unit can work without the console using the pedal.

Maintenance

• Before carrying out maintenance or storage, always allow the equipment to cool down.
• Check periodically that the equipment is clean.
• Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
• Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area.
• Replace any defective or damaged parts. Use original JBC spare parts only.
• Repairs should only be performed by an authorized technical service.
• A blown fuse can be replaced by the user itself.

The fuse is located between the power supply connector and the on/off switch (1). To replace a blown fuse, proceed as described below.
Important: make sure that the preheater is disconnected from the power supply.

Reference for Replacement Fuse:

• PHSE-9B (100V), fuse T10A Ref. 0032666
• PHSE-1B (120V), fuse T10A Ref. 0032666
• PHSE-2B (230V), fuse T5A Ref. 0032687

Safety

• It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
• Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire.
• The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
• The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
• Heat can cause inflammable products to ignite even when out of sight.
• Be careful with the remains of liquid tin. In contact with the skin, it can cause burns.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the smoke produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Specifications

PHASE

Preheater for PCBs up to 13x13cm/5×5″

Ref.: PHSE-9B 100V. Input 100V 50/60Hz Fuse T10A

Ref.: PHSE-1B 120V. Input 120V 50/60Hz Fuse T10A

Ref.: PHSE-2B 230V. Input 230V 50/60Hz Fuse T5A

• Maximum Power: 800W
• Heating Area: 65 x 135 mm / 2.56 x 5.31 in – 1 zone 130 x 135 mm / 5.12 x 5.31 in – 2 zones
• Ambient Operating Temperature: 10 – 40 ºC / 50 – 104 ºF
• Temperature Range: 50 – 250 °C / 120 – 482 ºF
• Temperature Measurement: Thermocouple type K Accuracy: ± 5 °C / ± 10 °F
• JBC Set Temperature Profiles: 3 profiles (2, 3 or 4 steps)
• User Profiles: 20 (up to 16 steps for each)
• Maximum Work Time: 600 min or indefinite
• Preheater Dimensions: 195 x 288 x 42 mm / 7.68 x 11.34 x 1.65 in (L x W x H)
• Total Net Weight: 2.77 kg / 6.11 lb
• Total Package Dimensions / Weight: 368 x 368 x 125 mm / 3.51 kg (L x W x H) 14.45 x 14.45 x 4.92 in / 7.72 lb
  Complies with CE standards ESD safe

Warranty

JBC’s 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. The warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/within30daysofpurchase. If you register, you will receive e-mail notifications about new software updates for your registered product

This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

• www.jbctools.com

References

• JBC | Soldering Stations and Irons for seamless electronics assembly
• Warranty Extension

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