milwaukee 48-22-8485 Large Wall Plate Instruction Manual

Cat. No.
48-22-8485
48-22-8496
48-22-8497
PACKOUT™ MOUNTING PLATE AND PACKOUT™ WALL PLATE

**IMPORTANT SAFETY INSTRUCTIONS

**

The PACKOUT™ plates can be installed several different ways for vehicle and shop use.

WARNING
Read all safety warnings, instructions, illustrations and specifications provided. Failure to follow all instructions listed below may result in serious injury and/or property damage. Save all warnings and instructions for future reference.

• Always use common sense and be cautious when using and installing plate. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this product if you do not understand these instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.
• To reduce the risk of injury when used in a vehicle, install according to vehicle manufacturer’s instructions. A bulkhead must be properly installed to provide protection between the PACKOUT™ and the occupant.
• Do not transport corded PACKOUT™ products vertically on a vehicle wall unless allowed according to the product’s operator’s manual. If product is damaged during transport, it could cause an electrical hazard when plugged in. Always inspect AC products before connecting to a power source.
• Use only fasteners recommended in the installation instructions. Do not use other fasteners, such as self-tapping or drywall screws.
• Inspect the plate and all fasteners periodically and replace immediately if cracked, worn, or damaged. Do not attempt to fix or mend damaged plates or fasteners.
• If a loaded plate has received an impact or is involved in an accident, MILWAUKEE recommends you replace the plate and mounting fasteners before future use.
• Ensure PACKOUT™ is secured before vehicle is in motion. Do not use, adjust or modify PACKOUT™ while vehicle is in motion.
• Use cam-lock style straps for in-vehicle applications. Ratchet straps can result in over tightening and product damage.
• When wall mounting in a vehicle, only use with PACKOUT™ products that can be locked directly to the plate (e.g., do not use a crate with back cleats). Hook-only products can fall when jarred or bumped.
• Do not exceed maximum loading capacity (see chart). Overloading can cause plate to come loose and break free, resulting in injury and product damage.

Cat. No.| In-Vehicle Max
(On Wall)| In-Vehicle Max (Horizontal Surface)| In- Shop Max (On Wall)| In-Shop Max (Horizontal Surface)
---|---|---|---|---
48-22- 8485| Weight:
50 lb (22.7 kg)
Stack Height: 13″ (330 mm)| Weight: 100 lb
(45 kg) Stack Height: 26″ (660 mm)| Weight: 100 lb(45 kg) Stack Height: 13″ (330 mm)| Weight: 250 lb (113 kg)
Stack Height: 26″ (660 mm)

48-22- 8496

| Weight: 25 lb (11.4 kg)
Stack Height: 13″ (330 mm)| Weight: 50 lb (22.7 kg)
Stack Height: 16.5″ (419 mm)| Weight: 50 lb (22.7 kg)
Stack Height: 13″ (330 mm)| Weight: 125 lb (56.7 kg)
Stack Height: 26″ (660 mm)
48-22- 8497| Weight: 75 lb (34 kg)
Stack Height: 13″ (330 mm)| Weight: 150 lb (68 kg) Stack Height: 26″ (660 mm)| Weight: 150 lb (68 kg) Stack Height: 13″ (330 mm)| Weight: 375lb (170 kg)  Stack Height: 26″ (660 mm)

IN-VEHICLE MOUNTING INSTRUCTIONS

WARNING
To reduce the risk of injury when used in a vehicle, install according to vehicle manufacturer’s instructions. A bulkhead must be properly installed to provide protection between the PACKOUT™ and the occupant. Use cam-lock style straps for in-vehicle applications. Ratchet straps can result in over tightening and product damage. Only use with PACKOUT™ products that can be locked directly to the plate (e.g., do not use with a crate with back cleats). Hook-only products can fall when jarred or bumped.
Mount products according to product’s operator’s instructions.
Some products cannot be mounted in certain orientations or certain locations, such as a vehicle.
Orient the plate as indicated, taking into account the direction of travel and, if necessary, wall orientation.
Plate must be installed on flat, smooth surfaces. Uneven surfaces could cause the plate to warp, resulting in possible problems when installingPACKOUT™ products.
Use the recommended fasteners below.
For the 48-22-8485, fasteners should be installed in all mounting holes.
For the 48-22-8496 and 48-22-8497, fasteners should be installed through the holes of the metal rails on the wall plate.
If installing into Wood:

• Install onto dimensional lumber (2×4 or larger) or 3/4″ thick plywood
• Use Ø 1/4″ x 1-1/4″ lag screws
• Use 12 fasteners for the 48-22-8485, installing them in all mounting holes
• Use a minimum of four fasteners for the 48-22-8496
• Use a minimum of six fasteners for the 48-22-8497

If installing into Sheet Metal:

• Install onto minimum 22 gauge sheet metal
• Use Ø 1/4″-20 Threaded Inserts such as screw-to-install rivet nuts (jack nuts)
• Use 12 fasteners for the 48-22-8485, installing them in all mounting holes
• Use a minimum of four fasteners for the 48-22-8496
• Use a minimum of six fasteners for the 48-22-8497
• Use medium strength (blue) liquid threadlocker

IN-SHOP MOUNTING INSTRUCTIONS
Position the plate as indicated, taking into account the wall orientation.
Plate must be installed on a flat, even surface. An uneven surface could cause the plate to warp, resulting in possible problems when installing PACKOUT™ products.
For maximum support, attach to 16″ center studs whenever possible. Use the recommended fasteners below.
For the 48-22-8485, fasteners should be installed in all mounting holes.
For the 48-22-8496 and 48-22-8497, fasteners should be installed through the holes of the metal rails on the wall plate.
If installing into Wood:

• Install onto dimensional lumber (2×4 or larger) or 3/4″ thick plywood
• Use Ø 1/4″ x 1-1/4″ lag screws
• Fasten to a minimum of one stud for the 48-22-8496
• Fasten to a minimum of two studs for the 48-22-8485 and 48-22-8497

If installing into Concrete or Drywall:

• Use suitable anchors rated to at least 50 lb per anchor
• Fasten to a minimum of one stud for the 48-22-8496
• Fasten to a minimum of two studs for the 48-22-8485 and 48-22-8497

A local MILWAUKEE authorized service station or factory service center can help with the purchase of the correct service assembly.
To locate the facility nearest you call 1.800.SAWDUST [1.800.729.3878] or visit www.milwaukeetool.com – a location can be found under the “Parts & Service” – “Service Center Search” icon.
If you have questions, please call 1.800.SAWDUST [1.800.729.3878] MILWAUKEE TOOL • www.milwaukeetool.com
58228496d2 5019915 05/24
13135 West Lisbon Road • Brookfield, Wisconsin USA 53005 Printed in

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