Baja Designs 2024XL Headlight Parts Kit Installation Guide

Baja Designs 2024XL Headlight Parts Kit

Specifications

Connector Details

Fig. A – 2024+ Husqvarna FE/ TE – Baja Designs Headlight Connector, Seals, and Termnals (4 Pin – Male)

• *Kit Includes: Headlight Front Bezel
• 2 Pin Terminals Adjustment Bracket
• 2 Seals  M4 FH Bolt, Washer, Nut
• 2 Plugs  Reuse all other Baja Designs
• 1 connector and 1 lock  hardware for light and mount

Step #1 – Locate the wires from the Baja Designs Light.

If you are upgrading from any existing light, you will need to cut off the connector -Cut the wire as close to the connector as possible. Wire colors from Baja Designs XL light: White= 12V + Black= Ground Green= Dim 20% (connected to ground -dim. not connected -full power)
Step #2 – Crimp the wires.
You will need the proper hand tool to crimp the terminals onto the wires. For the WHITE and BLACK wires, strip about_” of insulation off the wires. Add the seal and then the Pin-style terminal. Crimp once at the bare wire to the terminal and again at the seal. The GREEN wire should already have a female bullet-style terminal installed. *Optional -Add a 4″ piece of 20 AWG wire and a male bullet terminal to the BLACK wire from the Baja Designs Light (see Fig. 8) in position #4.
Step #3 – Add the connector.
The connector is a 4-pin connector use two of the positions: #1 and #4 for the WHITE and BLACK wires and insert the black plug into #2 and #3 (see Fig. B) Install the wires shown and you will hear a “click” once they are fully seated. Pull back on the wires to check that they are properly installed. Install the connector lock (yellow) into the connector body (black) by gently pushing in (see Fig. A).

Step #4- Connect the light and test.
Plug in the male connector from the Baja Designs light to the female connector on the OEM wiring harness. If you are using a Dim Switch, connect the bullet- style connectors to the GREEN and BLACK wires. Start the motorcycle and turn the headlight”ON’: Check that everything is working as it should.

FAQs

What should I do if my light doesn't turn on?

Double-check all connections to ensure they are secure. Verify that the wires are correctly crimped and seated in the connector. Also, ensure that the ground wire is properly connected.

Can I use this wiring guide for other models?

This guide is specifically designed for 2024+ Husqvarna FE/TE models. For other models, please refer to the specific wiring instructions provided by the manufacturer.

What tools do I need for crimping the wires?

You will need a proper hand tool designed for crimping terminals onto wires. Ensure you have the correct size for the terminals provided in the kit.

Is it necessary to use a Dim Switch?

Using a Dim Switch is optional. If you choose to use one, connect the bullet style connectors to the GREEN and BLACK wires as instructed.

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