makita BO005CG Battery Powered Orbital Sander Instruction Manual

: August 17, 2024
: Makita

Table of Contents

makita BO005CG Battery Powered Orbital Sander
Product Information
Product Usage Instructions
Frequently Asked Questions
SPECIFICATIONS
SAFETY WARNINGS
FUNCTIONAL DESCRIPTION
**Tool / battery protection system
MEETING
OPERATION
Installing hook
WIRELESS ACTIVATION FUNCTION
Description of the wireless activation lamp status
Troubleshooting for wireless activation function
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makita BO005CG Battery Powered Orbital Sander

Product Information

Specifications

Model: BO005CG / BO006CG
Standard-equipped pad: Rectangular pad / Delta pad
Abrasive paper: For rectangular pad – 80 mm x 130 mm
Orbits per minute: For delta pad – 100 mm x 150 mm, 6,000 – 10,000 min-1
Orbits diameter: 3.0 mm
Overall length: 236 mm / 263 mm
Rated voltage: D.C. 36 V – 40 V max
Net weight: 0.93 kg
Applicable battery cartridge and charger: BL4020 / BL4025 / BL4040 / BL4040F / BL4050F / BL4080F

Intended Use:
The tool is intended for the sanding of large surfaces of wood, plastic, metal materials, and painted surfaces.

Noise Level:
The typical A-weighted noise level for models BO005CG and BO006CG are 73 dB(A) and 76 dB(A) respectively.

Product Usage Instructions

Battery Installation

Ensure the tool is turned off before inserting the recommended battery cartridge into the designated slot.
Pad Attachment
Choose the appropriate pad (rectangular or delta) and secure it onto the sander according to the instructions provided in the manual.

Abrasive Paper Placement
Cut the abrasive paper to fit the pad size, then attach it securely ensuring there are no wrinkles or creases.

Power On and Sanding
Power on the sander using the recommended power source. Hold the sander firmly and start sanding the desired surface in a smooth and controlled manner.

Frequently Asked Questions

Can I use any battery cartridge with this sander?
No, only use the recommended battery cartridges listed in the manual to prevent injury or fire hazards.

What should I do if the noise level exceeds 80 dB(A) during operation?
If the noise level exceeds 80 dB(A), consider using additional hearing protection to safeguard your ears.

SPECIFICATIONS

Model:|

BO005CG

|

BO006CG

---|---|---
Standard-equipped pad|

Rectangular pad

|

Delta pad

Abrasive paper| For a rectangular pad|

80 mm x 130 mm

For delta pad|

100 mm x 150 mm

Orbits per minute|

6,000 to 10,000 min -1

Diameter of the orbits|

3.0 mm

Total length|

236 mm

|

263 mm

Nominal volume|

DC 36 V – 40 V max

Net weight *1|

0.93 kg

Due to our ongoing research and development program, the specifications herein are subject to change without notice.
Specifications may vary from country to country.
The weight according to EPTA-Procedure 01/2014 is shown in the table.

Weight without any accessories or battery cartridge(s)

Applicable battery cartridge and charger

Battery cartridge| BL4020 / BL4025 / BL4040 / BL4040F / BL4050F / BL4080F

: Recommended battery
---|---
Charging|

DC40RA / DC40RB / DC40RC / DC40WA

Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

CAUTION: Use only the cartridges and chargers listed above . Use of other batteries and chargers may cause injury and/or fire.

Recommended power source connected by cable

Portable power pack	PDC01 / PDC1200 / PDC1500

The wired power sources listed above may not be available depending on your region of residence.
Before using the corded power source, read the instructions and warning marks on it.

Symbols

Below are the symbols that can be used for the equipment. Make sure you understand their meaning before use.

Ni-MH Lithium-ion

For EU countries only
Due to the presence of hazardous components in the equipment, waste electrical and electronic equipment, accumulators and batteries can have a negative impact on the environment and human health. Do not dispose of electrical and electronic devices or batteries with household waste! In accordance with the European Directive on waste electrical and electronic equipment and on batteries and accumulators and waste accumulators and batteries, as well as their adaptation to national legislation, waste electrical equipment, batteries and accumulators must be stored separately and delivered at a separate collection point for household waste operating in accordance with environmental protection regulations.
This is indicated by the crossed out wheelie bin symbol placed on the equipment.

Purpose
The tool is designed for sanding large surfaces made of wood, plastic and metal, as well as painted surfaces.

Noise
The typical A-weighted noise level determined according to EN62841-2-4:

Model| Sound pressure level (L pA ) : (dB(A))| Uncertainty (K): (dB(A))
---|---|---
BO005CG|

73

|

3

BO006CG|

76

|

3

The noise level during operation can exceed 80 dB (A).

NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and can be used to compare one instrument with another.

NOTE: The declared noise emission value(s) may also be used in a preliminary exposure assessment.

CAUTION : Wear ear protection.
WARNING : The noise emission during actual use of the power tool may differ from the declared value(s) depending on the ways in which the tool is used, especially what kind of workpiece is being processed.
WARNING : Be sure to specify the safety measures to protect the operator, which are based on an assessment of exposure under actual conditions of use (taking into account all parts of the duty cycle, such as when the tool is off and when it is on idling in addition to actuation time).

Vibration
The total vibration value (three-axis vector sum) determined according to EN62841-2-4:
Operating mode : metal plate grinding

Model| Vibration emission (a h, AG ) : (m/s²)| Uncertainty (K) : (m/s²)
---|---|---
BO005CG|

2.6

|

1.5

BO006CG|

2.6

|

1.5

NOTE: The declared total vibration value(s) has been measured in accordance with a standard test method and may be used to compare one instrument with another.
NOTE: The declared total vibration value(s) may also be used in a preliminary exposure assessment.
WARNING : The vibration emission during actual use of the power tool may differ from the declared value(s) depending on the ways in which the tool is used, especially what kind of workpiece is being processed.
WARNING : Be sure to specify the safety measures to protect the operator, which are based on an assessment of exposure under actual conditions of use (taking into account all parts of the duty cycle, such as when the tool is off and when it is on idling in addition to actuation time).

Declarations of Conformity

Only for European countries
Declarations of Conformity are included in Appendix A of this instruction manual.

SAFETY WARNINGS

General power tool safety warnings

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below could result in electric shock, fire and/or serious injury.

Retain all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) or battery-operated (cordless) power tool.

Sander Safety Warnings

Always use safety glasses or goggles. Regular eye glasses or sunglasses are NOT safety glasses.
Hold the tool firmly.
Do not leave the tool running. Operate the tool only when in hand.
This tool is not waterproof, so do not use water on the surface of the part.
Ventilate your work area well when performing sanding operations.
Some materials contain chemicals that can be toxic. Take care to prevent dust inhalation and skin contact. Follow the material supplier’s safety data.
Using this tool to sand certain products, paints and wood may expose the user to dust containing hazardous substances. Use appropriate respiratory protection.
Make sure there are no cracks or breaks in the pad before use. Cracks or breaks can cause personal injury.
Be careful of your footing and keep your balance with the tool. Make sure there is no one below when working in high places. Dropping your tool/machine components from a height may cause serious injuries.
Do not use accessories not recommended by the manufacturer. The safety of accessories which are not recommended by the manufacturer is not assured even if they can be attached.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT allow convenience or familiarity with the product (gained from repeated use) to supersede strict compliance with the safety rules of the respective product. MISUSE or failure to follow the safety rules outlined in this user manual may cause serious injury.

Battery Adapter Safety Warnings

When the cord gets hot, stop using the product and turn the tool/machine off. Allow them to cool before a restart.
When carrying your tool/machine or leaving your tool/machine unattended, remove the adapter from the tool/machine or unfasten the battery holder from your body, etc.
- The cord may be caught on people or obstacles nearby and cause an injury.
- You may unintentionally pull the tool/machine connected to your body, and it may cause tumble or the tool/machine falling, resulting in injury.
While using the product in high places, always use a safety belt. Be aware that an accidental drop of the tool/machine may affect your balance and there could be a risk of falling from height.
Do not store or operate this product with the cord twisted. A damaged or entangled cord may increase the risk of electric shock or fire due to a short circuit in wiring.
Inspect the cord and product components for any anomalies prior to use. If any anomalies are detected, stop using the product immediately and request a repair at the Makita Authorized or Factory Service Centers.

Important battery safety instructions

Before using a battery cartridge, read all instructions and safety markings on (1) battery charger, (2) battery, and (3) product using battery.
Do not disassemble or tamper with the battery cartridge. Doing so may result in fire, excessive heat, or explosion.
If the working time has become excessive, stop working immediately. This can lead to the risk of overheating, possible burns and even explosion.
If electrolyte gets into your eyes, rinse them with clean water and seek medical attention immediately. This can cause you to lose your vision.
Do not short the battery cartridge:
Do not touch the terminals with conductive material.
Avoid storing the battery cartridge in a container with other metal objects such as nails, coins, etc.
Do not expose the battery cartridge to water or rain. Shorting the battery can cause high current flow, overheating, possible burns and even damage.
Do not store or use the tool and battery cartridge in places where the temperature may reach or exceed 50 °C (122 °F).
Do not incinerate the battery cartridge, even if it is severely damaged or completely worn. The battery cartridge may explode in a fire.
Do not drive, cut, crush, throw, drop the battery cartridge, or strike a hard object against the battery cartridge. Such behavior may result in fire, excessive heat, or explosion.
Do not use a damaged battery.
The contained lithium-ion batteries are subject to the requirements of dangerous goods legislation.
- In the case of commercial shipments, for example by third-party freight forwarders, special packaging and labeling requirements must be observed.
- Consultation with a hazardous materials expert is required to prepare the shipment to be shipped.
- Please also observe any more detailed national regulations.
- Tape or mask the exposed contacts and pack the battery in such a way that it cannot move around in the packaging.
When disposing of the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow local regulations regarding battery disposal.
Use batteries only with products specified by Makita. Placing batteries in non-compliant products may result in fire, excessive heat, explosion or leakage of electrolyte.
If the tool is not used for a long time, the battery should be removed from the tool.
During and after use, the battery cartridge may become hot, which may cause burns or scalds at low temperatures. Take care when handling hot batteries.
Do not touch the instrument terminal immediately after use as it may become hot enough to cause burns.
Do not allow shavings, dust or dirt to get stuck in the terminals, holes and channels of the battery cartridge. Doing so may cause the tool or battery cartridge to heat up, catch fire, burst, and malfunction, resulting in burns or personal injury.
Unless the tool supports use near high-voltage power lines, do not use the battery near high-voltage power lines. Doing so may cause malfunction or damage to the tool or battery cartridge.
Keep the battery away from children.

CAUTION: Use only genuine Makita batteries. Using non-genuine Makita batteries or batteries that have been modified may cause the battery to explode, causing fire, injury and damage. It will also void Makita’s warranty on the Makita tool and charger.

Tips for maintaining maximum battery life

Charge the battery cartridge before it is completely discharged. Always stop the tool and charge the battery cartridge when you notice less power on the tool.
Never recharge a fully charged battery. Overcharging shortens battery life.
Charge the battery cartridge with room temperature at 10°C – 40°C (50°F – 104°F). Allow a hot battery to cool before charging.
When the battery cartridge is not in use, remove it from the tool or charger.
Charge the battery cartridge if you do not use it for a long time (more than six months).

Important wireless device safety instructions

Do not disassemble or tamper with the wireless device.
Keep the wireless device away from small children. In case of accidental ingestion, seek medical attention immediately.
Use the cordless device only with Makita tools.
Do not expose the wireless device to rain or wet environments.
Do not use the wireless device in locations where the temperature exceeds 50 °C (122 °F).
Do not operate the wireless device near medical instruments such as heart rhythm monitors.
Do not operate the wireless device near automated devices. If used, automated devices may develop a malfunction or error.
Do not operate the wireless device in high temperature locations or in locations where static electricity or electrical noise may be generated.
The wireless device may generate electromagnetic fields (EMF), but these are not harmful to the user.
A wireless device is a precise tool. Be careful not to drop or hit the wireless device.
Avoid touching the terminal of the wireless device with bare hands or metal materials.
Always remove the battery from the product when installing the wireless device in it.
When opening the slot cover, avoid the place where dust and water can enter the slot. Always keep the nest entrance clean.
Always place the wireless device in the correct direction.
Do not press the wireless activation button on the wireless device too hard and/or press the button with a sharp-edged object.
Always close the slot cover when working.
Do not remove the wireless module from the slot while power is applied to the instrument. This may cause the wireless device to malfunction.
Do not remove the sticker on the wireless device.
Do not place any stickers on the wireless device.
Do not leave the wireless device in a location where static electricity or electrical noise may be generated.
Do not leave the wireless device in a place exposed to high temperature, such as a car sitting in the sun.
Do not leave the wireless device in a dusty or dusty location or in a location where corrosive gas may form.
A sudden change in temperature can slow down the wireless device. Do not use the wireless device until the dew is completely dry.
When cleaning the wireless device, gently wipe with a dry, soft cloth. Do not use gasoline, thinner, conductive grease, or the like.
When storing the wireless device, keep it in the supplied case or in a static-free container.
Do not insert any devices other than the Makita cordless unit into the tool slot.
Do not use the tool with the lid of the slot damaged. Water, dust, and dirt come into the slot may cause malfunction.
Do not pull and/or twist the slot cover more than necessary. Replace the cover if it becomes detached from the tool.
Replace the slot cover if it is lost or damaged.

FUNCTIONAL DESCRIPTION

CAUTION: Always make sure the tool is turned off and the battery cartridge is removed before adjusting or checking the function of the tool.

Installing or removing a battery

CAUTION : Always turn off the instrument before installing or removing the battery cartridge.

CAUTION : Hold the tool and battery cartridge firmly when installing or removing the battery cartridge. If you do not hold the tool and battery pack securely, they may slip out of your hands and cause damage to the tool and battery pack and injury.

To install the battery cartridge, align the tab of the battery cartridge with the groove in the housing and slide it into place. Insert it all the way until it clicks into place. If you can see the red indicator as shown in the figure, it is not fully locked.
To remove the battery cartridge, slide it out of the tool while sliding the button on the front of the cartridge.

► Fig.1

Red indicator
Button
Battery cartridge

CAUTION : Always insert the battery charger fully until the red indicator cannot be seen. Otherwise, it may accidentally fall out of the tool, causing injury to you or someone around you.

CAUTION : Do not force the battery cartridge. If the cartridge does not slide easily, it is not inserted correctly.

Showing the remaining battery capacity
Press the check button on the battery cartridge to display the remaining battery capacity. The lamp indicator lights up for a few seconds.
► Fig.2

Lamps indicator
Check button

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
NOTE: The first (far left) lamp indicator will flash when the battery protection system is operating.

Switch action

CAUTION: Avoid turning on the tool while it is placed on the workpiece or on the workbench. Doing so may cause injury or damage.

Turning the tool on and off

Press the power button to start the tool.
Press the power button again to stop the tool.

► Fig.3

power button

Speed dial

NOTE : If the tool is operated continuously at low speeds for a long time, the motor will overload, causing the tool to malfunction.
NOTE : The speed control wheel can only be turned to 5 and back to 1. Do not move it more than 5 or 1, or the speed control function may no longer work.

The rotating speed can be changed by turning the speed adjusting dial. Higher speed is obtained when the dial is turned in the direction of number 5. And lower speed is obtained when it is turned in the direction of number 1. See the table for the relationship between the dial number settings and the approximate speed of rotation.

Contact phone:

| Orbits per minute
---|---
1|

6,000

2

| 6,500
3|

8,000

4

| 9,500
5|

10,000

► Fig.4

Speed control dial

Electronic function
The instrument is equipped with the following electronic features for easy operation.

Soft start function
The soft start function reduces shock when starting.

Constant speed control
Electronic speed control to achieve constant speed. This feature allows for a fine finish as the tool speed remains constant even under load.

Electric brake
Electric brake stops the tool quickly for safety and convenient operation.

Prevent accidental restarts
When any power source (e.g. the battery cartridge, etc.) is connected to the tool while pressing the power button, the tool does not start. To start the tool, press the power button again.

**Tool / battery protection system

**

The tool is equipped with a tool / battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection
When the tool or battery operates in a way that causes it to draw an abnormally high current, the tool automatically shuts down without any indication. In this situation, turn off the tool and stop the application that caused the tool to overload. Then turn on the tool to reboot.

Overheating protection
When the tool or battery overheats, the tool stops automatically. In this case, allow the tool and battery to cool down before turning the tool back on.

Overload protection
When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.

Defenses against other causes
The protection system is also designed for other reasons that may damage the tool and allows the tool to stop automatically. Do all of the following steps to clear the causes when the tool has been caused to hang or stop working.

Make sure that all switch(es) is/are in the off position, and then turn the tool on again to restart.
Charge the battery(s) or replace it/them with a recharged battery(s).
Allow the instrument and battery(s) to cool.

If you cannot find improvement by restoring the protection system, contact your local Makita service center.

MEETING

CAUTION: Always make sure the tool is switched off and the battery cartridge is removed before doing any work on the tool.

Installing or removing the fuse
The Pad protector prevents hook and loop wear on the pad.

To install the pad saver, remove all dirt and foreign matter from the pad.
ttach the pad saver to the pad aligning the dust-suction holes in the pad saver with those in the pad.

► Fig.5

Retaining pads
pad
Dust suction holes

When the hook-and-loop on the pad saver wears out, remove the pad saver and install a new one. To remove the pad saver, peel the pad saver off from the edge.

Installing or removing abrasive paper

CAUTION : Make sure that the abrasive paper is installed securely before use. Otherwise the abrasive paper may be removed easily that causes slipping and results uneven sanding operation.
CAUTION : Make sure that the pad is installed correctly and securely. A loose fixture will become out of balance and cause excessive vibration leading to loss of control.
CAUTION : Make sure the pad, protective pad, and abrasive paper are aligned and securely in place.
CAUTION : Use only abrasive papers. Never use pressure-sensitive abrasive papers.

NOTE : The abrasive paper can be attached also on the pad directly.

Remove all dirt and foreign matter from the pad saver.
Attach an abrasive sheet to the pad saver.
- For a paper-type abrasive sheet with dust suction holes, align the dust suction holes in the paper with those in the guard.
- For net type abrasive sheet, align the outer shape with the pad saver.

► Fig.6

Abrasive sheet
Pad storage
Dust suction hole

To remove the sanding sheet, peel the sanding sheet from the edge, holding the pad guard to prevent it from peeling off.

Protector
The protector prevents the pad, the tool housing and the wall from being damaged when working near a wall.
► Fig.7

Protector

To install the protector, align the tongue of the protector with the groove and push in the protector. To remove the protector, pull the protector forward while opening the latches.

► Fig.8

Protector
Groove
Latch

Installing and removing dust bag
Attach the dust bag assembly over the dust spout at the back end of the motor housing. Put the dust inlet onto the dust spout all the way until it locks in place. To remove the dust bag assembly, hold and pull the dust cap.
► Fig.9

Dust spout
Dust inlet
Dust cap
Dust bag

NOTE: Do not hold the dust bag when carrying the instrument. Otherwise, the tool may fall and be damaged.

Disposing of dust
To ensure optimal dust collection, empty the dust bag when it is approximately half full.

Remove the dust bag from the dust cap while pressing both buttons.
ently tap the bottom of the dust bag to empty.

► Fig.10

Dust bag
Dust cover
Button

Connecting with vacuum cleaner
When you want to perform a clean sanding operation, connect a Makita vacuum cleaner to your tool.

NOTICE: When operating the tool with the backpack vacuum cleaner, always use the front cuff (supplied with the tool). Doing so will reduce static electricity.

Remove the other cuff from the hose if it is attached.
Screw in the front cuff supplied with the tool onto the hose. Make sure that the front cuff is securely screwed in the hose.
► Fig.11
Front cuff (supplied with the tool)
Hose
Vacuum cleaner
Other cuff
Attach the front cuff over the dust spout of the tool.
Put the front cuff onto the dust spout all the way and then turn the front cuff tightly in the arrow as shown in the figure.
► Fig.12 Dust spout
Front cuff (supplied with the tool)

For vacuum cleaners that are not backpack-type
You can connect the hose with also the front cuff 22 and the front cuff 24. The front cuff 22 and the front cuff 24 are the optional accessories or supplied with the vacuum cleaner.
► Fig.13

Front cuff 22 (optional accessory or supplied with the vacuum cleaner)
Front cuff 24 (optional accessory or supplied with the vacuum cleaner)

Installing or removing the battery adapter

NOTICE : Make sure that there is no dust accumulation at the connection between the tool and battery adapter. Dust accumulation may cause malfunction.

To install the battery adapter, align the arrow mark on the battery adapter with that of the tool.
nsert the battery adapter all the way until it locks in place with a little click.

► Fig.14

Tool
Battery adapter
Arrow sign

To remove the battery adapter, slide the battery adapter off while pushing down both buttons.
► Fig .15

Button

Setting up the battery adapter

CAUTION: Do not operate the tool if the connecting cable is damaged.
NOTICE: Do not abuse the connection cord. Do not carry the tool by pulling the connection cord. Keep the connection cord away from heat, oil, or sharp edges. Otherwise the connection cord may be damaged.

Hang the battery adapter on the waist belt. The cord holder helps the cord handling. Attach the cord holder if necessary with screw on right or left of the battery adapter.

► Fig.16

Cord holder

Wristband

The arm band is convenient for the cord handling.

Put the arm band on your arm, and then adjust the length of the arm band.
Press in the connection cord through the opening of the holder.

► Fig. 17

Arm band
Holder with the opening

CAUTION : Do not force the opening of the holder. Failure to do so may cause deflection and damage to it.

Hose band
Included in Battery adapter with 5 m cord (optional accessory)
When using the vacuum cleaner connected to the tool, the hose band can be used for holding the cord and hose to prevent the tangle. Hold the cord and hose with the hose band at intervals of approximately 1 m as shown in the figure.

► Fig. 18

Hose band
Cord
Hose
Approximately 1 m

OPERATION

Sanding operation

CAUTION : Always make sure that the workpiece is securely fastened.
CAUTION : Wear a dust mask when working with a lot of dust.
CAUTION : Do not touch the rotating abrasive paper. Failure to do so may result in injury.
NOTICE: Never run the tool without the abrasive paper. You may seriously damage the pad saver or the pad.
NOTE : Never force the tool. Excessive pressure may decrease the sanding efficiency, damage the abrasive paper and/or shorten the tool life.
NOTICE : Do not use the tool for polishing. Do not attach the polishing accessory such as the sponge on the tool. Otherwise, a malfunction may occur.

Hold the tool firmly. Turn the tool on and wait until it attains the adjusted speed. Then gently place the tool on the workpiece surface. Keep the pad flush with the workpiece and do not bear down on the tool.

► Fig.19

Operation with the harness

Additional accessory
The harness allows the operation while carrying the battery adapter on your back. The carabiner can be attached to the harness. The tool can be hooked onto the carabiner by using the hook. For the installation of the hook, refer to “Installing hook”.
► Fig. 20

Harness
Carabiner

Operation with the protection cover

Additional accessory
NOTICE : Before you select the protection cover, make sure that the protection cover is compatible with your backpack vacuum cleaner. The protection cover can be attached to the only specific models of backpack vacuum cleaner.

Examples of the compatible model:

VC008G / GCV05
VC009G / GCV06

Above are some examples. For details, ask our service center whether your backpack vacuum cleaner is compatible with the protective cover or not.

The protective cover protects the backpack vacuum cleaner and battery adapter and allows operation by carrying the backpack vacuum cleaner and battery adapter together on your back.

Remove the screws that secure the harness of the backpack vacuum cleaner.
► Fig.21 Backpack vacuum cleaner
Harness of the backpack vacuum cleaner
Screw
Wrap the backpack vacuum cleaner with the protection cover (for backpack vacuum cleaner).
► Fig.22 Protection cover (for backpack vacuum cleaner)
Secure the harness of the backpack vacuum cleaner by fastening the screws.
► Fig.23
Store the battery parts of the battery adapter in the protection cover (for the battery adapter), and then loop the protection cover (for the battery adapter) on the harness as shown in the figure.
► Fig.24 Protection cover (for the battery adapter)
The carabiner can be attached to the harness.
The tool can be hooked onto the carabiner by using the hook. For the installation of the hook, refer to “Installing hook”.
► Fig.25 Protection cover (for the battery adapter)
Protection cover (for backpack vacuum cleaner)
Carabiner

Installing hook

Included in Harness / Protection cover (optional accessory)

WARNING : Use the hanging/mounting parts only as intended, e.g. pinning the tool to a toolbar between jobs or work intervals.
WARNING : Be careful not to overload the hook as too much force. Otherwise irregular overburden may cause damages to the tool resulting in personal injury.
CAUTION : When installing the hook, always fix it firmly with the screw. Otherwise, the hook may detach from the tool and cause injury.
CAUTION : Be sure to hang the tool securely before releasing the grip. Insufficient or unbalanced hitching can cause you to fall and injure yourself.

The hook is supplied with the harness and the protection cover. The tool can be hooked onto the carabiner by using the hook.
► Fig.26

Hook
Carabiner

The hook can be installed on either side of the tool. To install the hook, insert it into the hole in the tool, and then secure the hook with a screw. To remove, loosen the screw and then take it out.
► Fig.27

Hole
Hook
Screw

WIRELESS ACTIVATION FUNCTION

What you can do with the wireless activation function
The wireless activation feature allows for clean and convenient operation. By connecting a supported vacuum cleaner to the tool, you can start the vacuum cleaner automatically together with the tool switch.
► Fig. 28

To use the wireless activation feature, prepare the following items:

Wireless device (optional accessory)
A vacuum cleaner that supports the wireless activation function

The overview setting of the wireless activation function is as follows. See each section for detailed procedures.

Installing the wireless device
Registration of a vacuum cleaner tool
Start the wireless activation function

Installing the wireless device

Additional accessory

CAUTION : Place the instrument on a flat and stable surface when installing the wireless device.
NOTE : Clean the dust and dirt on the instrument before installing the wireless module. Dust or dirt can cause a malfunction if it gets into the wireless module slot.
NOTE : To prevent malfunction caused by static electricity, touch a static-discharged material such as a metal part of the instrument before picking up the wireless device .
NOTE: When installing the wireless device, always ensure that the wireless device is placed in the correct direction and the cover is fully closed.

Open the cover of the instrument as shown in the figure.
► Fig. 29 Cover
Insert the wireless device into the slot, and then close the cover.

When inserting the wireless device, align the protrusions with the recesses of the slot.
► Fig.30

Wireless module
Projection
Cover
Concave part

When removing the wireless device, open the cover slowly. The hooks on the back of the cover will lift the wireless device as you pull the cover off.

► Fig.31

Wireless module
Hook
Cover

After removing the wireless device, keep it in the provided case or in a static-free container.

NOTICE: Always use the hooks on the back of the lid when removing the wireless unit. If the hooks do not catch the wireless device, close the cover completely and open it again slowly.

Tool registration for the vacuum cleaner

NOTE: Tool registration requires a Makita vacuum cleaner that supports the wireless activation feature.
NOTE: Complete the installation of the wireless device to the instrument before starting the instrument registration.
NOTE: During the registration of the tool, do not press the trigger of the switch or turn on the power switch of the vacuum cleaner.
NOTE: Also refer to the vacuum cleaner user manual.

If you want to activate the vacuum cleaner along with switching the tool, complete the tool registration in advance.

Attach the batteries to the vacuum cleaner and the tool.
Set the vacuum standby switch to “AUTO”.
► Fig.32 Standby switch
Press the wireless activation button on the vacuum cleaner for 3 seconds until the wireless activation lamp flashes green. Then press the button to activate the tool wirelessly in the same way.
► Fig.33 Wireless activation button
Wireless activation lamp

If the vacuum cleaner and the tool are connected successfully, the wireless activation lamps will turn green for 2 seconds and start flashing blue.

NOTE: The wireless activation lamps stop flashing green after 20 seconds. Press the wireless activation button on the tool until the wireless activation lamp on the wiper is flashing. If the wireless activation lamp is not flashing green, briefly press the wireless activation button and hold it again.
NOTE: When performing two or more tool registrations for one vacuum cleaner, complete the tool registration one at a time.

Starting the wireless activation function

NOTE: Complete registration of the vacuum tool before wireless activation.
NOTE: Also refer to the vacuum cleaner user manual.

After registering a tool to the vacuum cleaner, the vacuum cleaner will automatically work together with the tool switch.

Install the wireless device to the instrument.
Connect the vacuum cleaner hose to the tool.
► Fig. 34
Set the vacuum standby switch to “AUTO”.
► Fig.35 Standby switch
Briefly press the button to activate the tool wirelessly. The wireless activation lamp will flash blue.
► Fig.36 Button for wireless activation
Wireless activation lamp
Turn on the tool. Check that the vacuum cleaner is running while the tool is running.

To stop wireless activation of the vacuum cleaner, press the wireless activation button on the tool.

NOTE: The wireless activation lamp on the instrument will stop flashing blue when there is no operation for 2 hours. In this case, set the vacuum cleaner’s standby switch to the “AUTO” position and press the tool’s wireless activation button again.
NOTE: The vacuum cleaner starts/stops with a delay. There is a time delay when the vacuum cleaner detects a tool switch.
NOTE: The transmission distance of the wireless device may vary depending on the location and surrounding circumstances.
NOTE: When two or more tools are registered to one vacuum cleaner, the vacuum cleaner may start working even if you do not turn on your tool because another user is using the wireless activation function.

Description of the wireless activation lamp status

► Fig.37

Wireless lamp activation

The wireless activation lamp indicates the status of the wireless activation function. See the table below for the meaning of lamp status.

Cancelling tool registration for the vacuum cleaner
Perform the following procedure when canceling the registration of the vacuum cleaner tool.

Attach the batteries to the vacuum cleaner and the tool.
Set the vacuum standby switch to “AUTO”.
► Fig.38 Standby switch
Press the vacuum cleaner’s wireless activation button for 6 seconds. The wireless activation lamp flashes green and then turns red. Then press the button to activate the tool wirelessly in the same way.
► Fig.39 Button for wireless activation
Wireless activation lamp

If the cancellation is successful, the wireless activation lamps will turn red for 2 seconds and start flashing blue.
NOTE: The wireless activation lamps finish flashing red after 20 seconds. Press the wireless activation button on the tool until the wireless activation lamp on the wiper is flashing. If the wireless activation lamp is not flashing red, press the wireless activation button briefly and hold it again.

Troubleshooting for wireless activation function

Before requesting repairs, do your own inspection first. If you find a problem that is not explained in the manual, do not attempt to disassemble the tool. Instead, ask Makita Authorized Service Centers, always using Makita spare parts for repairs.

Anomaly condition	Probable cause (malfunction)	For Health
The wireless activation lamp is not lit/flashing.	The wireless module is not

installed in the instrument.
The wireless module is incorrectly installed in the instrument.| Install the wireless device correctly.
The wireless device terminal and/or slot is dirty.| Gently wipe off dust and dirt from the wireless device terminal and clean the slot.
The tool’s wireless activation button is not pressed.| Briefly press the button to activate the tool wirelessly.
The vacuum cleaner’s standby button is not set to “AUTO”.| Set the vacuum standby switch to “AUTO”.
No power| Power up the tool and the vacuum cleaner.
Could not complete instrument registration / instrument de-registration successfully.| The wireless module is not installed in the instrument.
The wireless module is incorrectly installed in the instrument.| Install the wireless device correctly.
The wireless device terminal and/or slot is dirty.| Gently wipe off dust and dirt from the wireless device terminal and clean the slot.
The vacuum cleaner’s standby button is not set to “AUTO”.| Set the vacuum standby switch to “AUTO”.
No power| Power up the tool and the vacuum cleaner.
Wrong job| Briefly press the wireless activation button and perform the instrument registration / cancellation procedures again.
The tool and the vacuum cleaner are far from each other (out of transmission range).| Bring the tool and the vacuum closer together. The maximum transmission distance is approximately 10m, but may vary depending on the circumstances.
Before completing the instrument registration/cancellation;
– the instrument switch is on or;
– the vacuum cleaner power button is on.| Briefly press the wireless activation button and perform the instrument registration / cancellation procedures again.
The tool registration procedures for the tool or vacuum cleaner have not been completed.| Perform the tool registration procedures for both the tool and the vacuum cleaner at the same time.
Radio interference from other devices that generate high-intensity radio waves.| Keep the tool and vacuum cleaner away from appliances such as Wi-Fi devices and microwave ovens.
The vacuum cleaner does not work together with the tool switch.| The wireless module is not installed in the instrument.
The wireless module is incorrectly installed in the instrument.| Install the wireless device correctly.
The wireless device terminal and/or slot is dirty.| Gently wipe off dust and dirt from the wireless device terminal and clean the slot.
The tool’s wireless activation button is not pressed.| Briefly press the wireless activation button and make sure the wireless activation lamp flashes blue.
The vacuum cleaner’s standby button is not set to “AUTO”.| Set the vacuum standby switch to “AUTO”.
More than 10 tools are registered in the vacuum cleaner.| Perform the instrument registration again.
If more than 10 tools are registered in the vacuum cleaner, the earliest registered tool will be canceled automatically.
The vacuum cleaner deleted all tool registrations.| Perform the instrument registration again.
No power| Power up the tool and the vacuum cleaner.
The tool and the vacuum cleaner are far from each other (out of transmission range).| Get the tool and vacuum cleaner closer each other.
The maximum transmission distance is approximately 10 m however it may vary according to the circumstances.
Radio interference from other devices that generate high-intensity radio waves.| Keep the tool and vacuum cleaner away from appliances such as Wi-Fi devices and microwave ovens.
The vacuum cleaner works while the tool is not working.| Other users use the wireless activation of the vacuum cleaner with their tools.| Turn off the wireless activation button of the other tools or unregister the tools of the other tools.

MAINTENANCE

CAUTION : Always make sure the tool is turned off and the battery cartridge is removed before attempting any inspection or maintenance.
NOTE : Never use gasoline, benzine, thinner, alcohol, or the like. Discoloration, deformation or cracks may occur.
To maintain the SAFETY AND RELIABILITY of the product, repairs, any other maintenance or adjustment must be performed by Makita authorized or factory service centers, always using Makita replacement parts.
After use
Wipe the instrument with a dry cloth or a cloth slightly moistened with soapy water at regular intervals.

Replacing the pad
Replace the pad when the following case.

When the hook-and-loop fastener on the pad wears out.
When you want to change the pad from rectangular to delta or vice versa.

Loosen and remove the screws securing the pad and base from the tool.
► Fig.40 Screw
Pad
Base
Replace the current pad and base with an other pad and base.
Retighten the screws firmly to secure the pad.

ADDITIONAL ACCESSORIES
CAUTION: These accessories or attachments are recommended for use with your Makita tool listed in this manual. The use of other accessories or attachments may pose a risk of personal injury. Only use accessories or attachments for their intended purpose.
If you need help with more details about these accessories, ask your local Makita service center.