Zip H55786Z00UK HydroTap G5 Classic Plus Boiling Installation Guide

**The trusted independent experts for hand dryers and washrooms since 2012.
Quick Start Installation Guide
Zip HydroTap G5
Command Centre
Boiling, Boiling / Ambient models

806836 v1.03 10.21 G5 B BA**

H55786Z00UK HydroTap G5 Classic Plus Boiling

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Using these instructions

Before you start

| This document is a Quick Start Installation Guide.
For further details on installing and operating your HydroTap, download & read the Command Centre installation and user instructions, which can be found online at: (Australia) www.zipwater.com, (UK) specify.zipwater.co.uk
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| Read and use the instructions supplied with individual kit components for a safe installation.

Explanation of symbols

IMPORTANT SAFETY INSTRUCTIONS

Compliance
In Australia electrical installation must comply with AS/NZS3000.
In Australia plumbing installation must comply with AS/NZS3500.
In the UK the system must be installed in accordance with water supply byelaws, current IEE regulations and local authority byelaws.
Safety
This appliance is not intended for use by children under 8 years or persons (including children under 8 years) with reduced physical, sensory or mental capabilities, or lack of  experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be  supervised to ensure that they do not play with the appliance.
Qualifications
To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.
Venting
Sometimes steam and / or boiling water droplets may discharge through a vent outlet on the tap. If not using the font, ensure the tap body is located so the tap outlet safely dispenses into the sink bowl.
Lifting
Take care when lifting. The Command Centre may exceed safe lifting limits.
If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weight of the Command Centre is marked on the packaging. Do not lift the Command Centre by the front cover or any of its connections.
Airflow
The Zip HydroTap operates within the ambient temperature range 5ºC

• 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. The vent kit supplied must be fitted.

Altitude
Water boils at varying temperatures at different altitudes. The HydroTap adjusts for this during startup calibration and will recalibrate itself on a regular basis.
Frost protection
If the HydroTap is located where the ambient air temperature could fall below 5ºC when the system is not in use, do not turn off the Command Centre electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.
Application
The HydroTap G5 Home series is intended to be used in household and similar applications such as:

• Staff kitchen areas in shops, offices and other working environments;
• Farm houses and by clients in hotels, motels and other residential type environments;
• Bed and breakfast type environments;
• Catering and similar non-retail applications.

WARNINGS & REGULATORY INFORMATION

• For continued safety of this appliance it must be installed, operated and maintained in accordance with the manufacturer’s instructions.

• This appliance may deliver water at high temperature. Refer to the Plumbing Code of Australia (PCA), local requirements and installation instructions to determine if additional delivery temperature control is required.

• The Zip HydroTap must be earthed Earthing is provided via the supplied power cord. The resistance of the earth connection to each exposed metal part must be less than 1Ω. Use the power cable supplied.
  It is the responsibility of the installer to ensure the power point is earthed.

• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product may void warranty coverage.

• As the installer, it is your responsibility to supply and install all valves as required by local regulations and relevant standards.

• The HydroTap is rated for 220-240V 50Hz AC operation.

• Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply.

• Connect only to a potable (wholesome, cat1) mains water supply.

• The new hose sets supplied with the product must be used. Do not re-use old hose sets.

• Never locate the system near, or clean with water jets.

• Do not expose the Zip HydroTap to the elements of nature.

• The booster complies with protection class IP 20.

• For UK, a pressure limiting valve must be fitted for mains water pressures above the maximum limits stated.

• Use of tools can be hazardous. Assess the risks before you start.

• A clearance envelope around all Command Centres must be provided to allow adequate ventilation for the safe and effective use of the HydroTap system.

• Valve and fitting threads must be sealed appropriately with PTFE tape where compression seals are not provided.

• Always flush new filter before use.

• Do not connect Booster to electrical supply until commissioning.

• Do not over tighten plumbing and hose connections.

• Braided hoses supplied cannot be lengthened.

• The power cord and general power outlet must be in a safe and accessible position after installation. When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician.

• Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.

• For safe operation, the HydroTap is designed to be installed, commissioned and used within 48 hours. Should the HydroTap not be required for an extended period of time (72 hours or more), do not fill and commission the HydroTap until ready for first use.

• For water taste and quality reasons, following any non-use period of more than 72 hours, Zip recommends to perform a system flush. Failure to flush the system may affect water quality.

• For UK, this appliance incorporates adequate backflow prevention in accordance to S.I.1999 No.1148 The Water Supply (Water fittings) Regulations 1999 Schedule 2 requirement. No further backflow prevention is required for connection to the water supply.

• For UK, this appliance only contains materials that conform to the requirements of BS6920:2014 ‘Suitability of non metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of water’.

Technical data

Component| Power rating kW| Dimensions
W x D x H (mm)|

Weight (kg)

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B100, BA100| 1.8 + Booster| 280 x 313 x 333| 13
B60, BA60| 1.8| 280 x 313 x 333| 13
B, BA Home| 1.35| 280 x 313 x 333| 13

Electricity supply requirements
220-240V 50Hz AC (for power requirement see table above).

| Without booster| With booster
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Australia| 1x 220 – 240V AC 10A socket| 2x 220 – 240V AC 10A sockets
UK| 1x 220 – 240V AC 13A socket| 2x 220 – 240V AC 13A sockets
Component| Min – Max pressure, kPA (bar)
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Australia| UK
HydroTap|  170 (1.7) – 700 (7.0)|  170 (1.7) – 500 (5.0)
Vented Mixer Tap| 300 (3.0) – 700 (7.0)| 200 (2.0) – 500 (5.0)
Booster| 200 (2.0) – 700 (7.0)| 200 (2.0) – 500 (5.0)
Limescale filter| 200 (2.0) – 700 (7.0)| 200 (2.0) – 500 (5.0)

A pressure limiting valve must be fitted for mains water pressures above the maximum limits stated above in accordance with local plumbing regulations.
Note: All models (excluding UK) have an internal pressure limiting device to reduce the maximum mains regulated pressure (700kPa in Australia), protecting the system against pressure surges above 500kPa.
Water supply connection
1/2” BSP (G1/2)
Booster specification

Parts supplied

Parts supplied with the HydroTap

Command Centre
Command Centre| |
Mains electrical supply cable| |
Water supply inlet hose| |
Water supply inlet adaptor and strainer| |
Ventilation kit| |
Water block kit| (UK only)| (UK only)
Booster
Booster & hoses| Optional| **
Filters
Water filter & instructions| **| **
Limescale filter kit| Optional| Optional
Font**
Font kit| Optional| Optional

Note: Mains water isolation valve is not supplied with the kit.
Contact Zip for the full range of consumables and accessories.

Set up the ventilation

A clearance envelope around all Command Centres must be provided to allow ventilation for the safe and effective use of the HydroTap system.

B60 – 100, BA60 – 100, B Home, BA Home models

• Cold air is drawn in through the inlet vent and lower gap provided by the door buffers.
• Warm air is exhausted through the upper gap provided by the door buffers.

All models
If cupboard temperature exceeds 35°C, additional ventilation is required.
Contact your Zip service provider for options (including additional vents and fan kit).

Connect the water supply

Valves and fittings must be sealed with PTFE tape if compression seals are not included.
Note Mixer tap installations also use a ‘Tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.
Note correct strainer orientation.

Set the bypass & install the Limescale filter

Available as optional accessory – UK only.

| For filter head installation use the guide supplied with the filter head.
For Limescale filter installation use the guide supplied with the filter.
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| Flush filter before use.

Fit the Booster

• Supplied with selected models, or available as an optional accessory.
  

Note Take care not to break the clips when removing or installing the Booster.

Connect the Booster

Do not connect to electrical power until commissioning.
Do not over tighten hose connections.
Braided hoses supplied cannot be lengthened.

Connect the Command Centre

Generic installation instructions
For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components.

Installation diagrams are for illustrative purposes only.
Hoses are not shown to scale and cannot be lengthened.

Tips for hose connection

• Push the silicone hose over the connector for a minimum of 15mm.
• Ensure there a constant fall from the tap down to the command centre.
• Hoses must be trimmed to avoid loops and kinks. Take care when positioning before cutting and make a clean cut straight across the hose, using a sharp blade.
• The hoses must not be under tension when installed.

B60, B100, B Home models

Example installation

BA60, BA100, BA Home models

Example installation

Commissioning

Refer to User Guide for operation and maintenance.

Zip Water (Australia) Pty Ltd
ABN 46 000 578 727
67 – 77 Allingham Street, Condell Park NSW 2200
Postal: Locked Bag 80, Bankstown 1885
Australia
Tel (+612) 9796 3100
Free call 1800 947 827 (1800 ZIP TAP)
www.zipwater.com
Zip Water UK
Trafalgar House, Rash’s Green,
Dereham, Norfolk, NR19 1JG
0345 6 005 005
sales@zipindustries.co.uk
specify.zipwater.co.uk
Quick Start Installation Guide
806836 v1.03 10.21 G5 B BA

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