Turbo CG5TCBN Stainless Cooking Grate Instruction Manual
- July 27, 2024
- TURBO
Table of Contents
CG5TCBN Stainless Cooking Grate
Product Information
Specifications:
-
Model: Turbo CG5TCBN
-
Gas Pressure: Propane – 11 water column (W.C.) with correct
Propane Orifices and Regulator; Natural Gas – 4 water column (W.C.)
with correct Natural Gas Orifice and Regulator -
Certification: CSA Laboratories approved under standard ANSI
Z21-58b-2002/CGA 1.6b-2002 -
Intended Use: Outdoor use only, not for commercial use or
installation in recreational vehicles or boats
Product Usage Instructions
Safety Precautions:
It is essential to follow these safety guidelines to prevent
accidents:
-
If you smell gas, shut off the gas supply, extinguish any open
flame, and call your gas supplier if the odor continues. -
Avoid storing or using gasoline or other flammable substances
near the appliance. -
Always cover the barbecue when not in use to protect it from
the elements.
Installation and Assembly:
For proper installation and assembly, follow these steps:
-
Ensure the gas pressure matches the specifications for propane
or natural gas. -
Check all gas connections using a soap solution to detect
leaks; repair any leaks immediately. -
Follow the manufacturer’s instructions explicitly for assembly
and testing.
General Usage:
When using the gas grill:
-
Operate the grill outdoors only.
-
Do not install the grill in recreational vehicles or
boats. -
Comply with local codes and gas utility requirements during
installation.
Frequently Asked Questions (FAQ)
Q: Can I use this gas grill indoors?
A: No, this gas grill is designed for outdoor use only. Do not
attempt to install or operate it indoors.
Q: What should I do if I detect a gas leak?
A: If you smell gas or suspect a leak, shut off the gas supply,
extinguish any open flames, and call your gas supplier immediately.
Do not attempt to use the grill until the issue is resolved.
Q: How often should I check for gas leaks?
A: It is recommended to check all gas connections with a soap
solution before each use to ensure there are no leaks.
Additionally, perform a thorough inspection if the grill has not
been used for an extended period.
This Owner’s Manual is provided and hosted by Appliance Factory Parts.
Turbo CG5TCBN Owner’s Manual
Shop genuine replacement parts for Turbo CG5TCBN
Find Your Turbo Grill Parts – Select From 93 Models ——– Manual continues below
——–
Instruction Manual For Models
CG3TCBN, CG3TDBRN CG4TCBN, CG4TDBRN CG5TCBN, CG5TDBRN
Note: We highly recommend you always cover this barbecue when it is not in use which will prolong the life of the barbecue and protect it from the elements.
FOR YOUR SAFETY, IF YOU SMELL GAS :
1. Shut off gas to the appliance.
5. Do not store or use gasoline or other
2. Extinguish any open flame.
flammable vapors and liquids in the
3. Open lid.
vicinity of this or any other appliance.
4. If odor continues, immediately call your 6. An LP cylinder not connected for use
gas supplier.
should not be stored in the vicinity of
this or any other appliance.
nWARNING
Failure to comply with these instructions could result in a fire or explosion
that could cause serious bodily injury, death, or property damage.
All barbecues and carts are designed for outdoor use only! All barbecues are not intended for commercial use. This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.
NOTE TO INSTALLER:
Leave these instructions with the consumer for future reference.
America’s Barbecue Grill Superstores REV 021805
Design Certified Unit approved by CSA Laboratories under standard ANSI Z21-58b-2002/CGA 1.6b-2002
Safety Information
nWARNING
Fuels used in gas or oil-fired appliances and the products of combustion of
such fuels, contain chemicals known to the State of California to cause
cancer, birth defects and/ or other reproductive harm.
This warning is issued pursuant to California Health & Safety Code Sec.
25249.6.
You have bought a quality gas product from Barbeques Galore. All gas products
require careful installation and or assembly and pre-operational testing. We
recommend that our trained staff assemble, test and if necessary install your
new purchase for you.
Barbeques Galore cannot be held responsible for any damages to persons or
property resulting from improper assembly or installation.
If you chose to assemble, test and install your own unit, please follow the
manufacturer’s instructions explicitly.
This Outdoor Cooking Gas Appliance is not intended to be installed in or on
recreational vehicles and/or boats.
GAS PRESSURE This propane grill is designed to operate on propane at
a gas pressure regulated at 11″ water column (W.C.) when equipped with the
correct Propane Orifices on the valves and a Propane Regulator on the supply
line. The Natural Gas Grill is designed to operate on Natural Gas at a gas
pressure regulated at 4″ water column (W.C.) when equipped with the correct
Natural Gas Orifice on the valves and a Natural Gas Regulator on the supply
line.
GENERAL INFORMATION The installation of your Gas grill must meet all local
codes and/or gas utility requirements or, in the absence of local codes, with
the National Fuel Gas Code, ANSI Z223.1.
CAUTION: LEAK CHECKING Check all gas connections with a soap solution to be
sure they are tight and leakproof. To make soap solution, mix one part water
with one part liquid detergent. With heat control knobs at “OFF position, turn
gas supply on. Apply the mixture to all gas pipe connections. Soap bubbles
will appear if connections are not properly sealed; repair as necessary. Never
test for gas leaks with a lighted match or open flame.
Self-contained Propane Gas System -Mobile Cart The Self-Contained Gas System
Gas grill is designed to
be used with a standard 20 lbs. gas cylinder. Do not connect to a Propane gas
cylinder exceeding this capacity. The cylinder should not exceed 18 inches in
height and 12 inches in diameter, and must be constructed and marked in
accordance with specifications of the U.S. Department of Transportation for
Propane gas cylinders. The cylinder must also be equipped with: A) A collar to
protect the Propane gas valve. B) A shutoff valve terminating a Propane gas
cylinder valve
outlet QCC-1 (Quick Connect Coupling Type 1) as specified in the American
National Standard for Compressed Gas Cylinder Valve Outlets and Inlet
Connections, ANSI Z.21-58.
C) A safety relief valve having direct communications with the vapor space of
the cylinder;
D) An arrangement for vapor withdrawal; and E) A bottom rim with holes for
securing tank support
assembly.
Propane is safe to use when properly handled, careless handling of the Propane
gas cylinder could result in a fire and/or an explosion. Therefore:
A) Always keep cylinder securely fastened in an upright position.
B) Avoid tipping cylinder on its side when connected to a regulator since this
may cause damage to diaphragm in regulator.
C) Handle tank valves with care. D) Never connect an unregulated Propane gas
cylinder to
the grill. E) Do not subject Propane cylinders to excessive heat. F) Tightly
close the gas shut-off valve on the Propane gas
cylinder after each use. G) The QCC-1 Fitting must be protected when
disconnect-
ed from the Propane tank. If fitting is allowed to drag on the ground, nicks
and scratches could occur resulting in a leak when connected to the tank.
Retain and use the plastic protector cap provided.
H) CAUTION: Never store a Propane gas cylinder inside a building or
in the vicinity of any gas burning apparatus. Between cookouts, when the
Propane gas supply cylinder is not disconnected from the Gas grill, the
cylinder and grill must be stored outdoors in a well ventilated area, out of
the reach of children. If for any reason the Gas grill is to be stored
indoors, the cylinder must be disconnected and removed from the grill cart and
stored outdoors in a well ventilated area out of the reach of children. The
plastic cylinder valve plug supplied with your Barbecue must be tightly
installed when the cylinder is disconnected from the unit. THE DISCONNECTED
CYLINDER MUST NEVER BE STORED IN A BUILDING, GARAGE OR ANY OTHER ENCLOSED
AREA.
nWARNING
Your grill will get very hot. Never lean over the cooking area while using
your grill. Do not touch cooking surfaces, grill housing, grill lid or any
other grill parts while the grill is in operation, or until the grill has
cooled down after use. Failure to comply with these instructions may result in
serious bodily injury.
The LP gas pressure regulator and hose assembly supplied with this unit must
be used without alteration. If this assembly needs to be replaced, use only
the type specified by Barbeques Galore for this appliance.
– 1 –
When connecting the LP gas regulator to the supply cylinder, please remember
that the threaded fittings on the QCC-1 valve tightens clockwise (Figure 1).
This connection must be tightened fully to prevent leakage.
I) If your Propane tank should ever require repainting use a light colored
paint to allow heat reflection. Never use a dark color to repaint the Propane
tank.
This appliance is for outdoor use in a well-ventilated area only. This unit
must not be used in a building, garage or any other enclosed area.
BUILT-IN UNITS UTILIZING NATURAL GAS
When connecting a built-in unit to the natural gas supply in your home, please
ensure the pipe joint compound is resistant to the action of natural gas. In
addition, please observe the following:
The barbecue and its individual shut-off valve must be disconnected from the
gas supply piping system during any pressure testing of that system at test
pressures in excess of ½ psi (3.5 kPa).
The barbecue must be isolated from the gas supply piping system by closing its
individual manual shut-off valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than ½ psi (3.5 kPa)
The units are supplied from the factory equipped for use with natural gas and
includes a natural gas regulator. If operation with propane gas is desired,
simply follow the instructions found on page 4 of this manual. In addition, a
propane gas regulator MUST be installed in the gas supply line from the
propane gas tank.
Please remember to check all gas connections for leaks after the piping is
completed. Follow the procedure found on page 2, under the heading “CAUTION:
LEAK CHECKING.”
CAUTION: ELECTRICAL WARNING If your grill incorporates electrical components
they
must be installed in accordance with local codes or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA No.70-1987.
The electric cord for the optional rotisserie motor is equipped with a three-
prong 115v plug, and must be used with a grounded outlet. If it is not
designed for a three wire plug, you must obtain an adapter and properly ground
it before using the rotisserie. Do not cut or remove the grounding prong from
the plug.
KEEP ANY ELECTRICAL SUPPLY CORD AND THE FUEL SUPPLY HOSE AWAY FROM ANY HEATED
SURFACE.
Barbeques Galore Limited Warranty
Barbeques Galore hereby warrants to the ORIGINAL PURCHASER of this Barbeques
Galore Gas Barbecue that it will be free of defects in material and
workmanship from the date of purchase as follows:
Porcelainized Cast Iron Grills, Steel and Wood Carts
………………………………………………………………………………………….2 years Porcelainized Steel Frame, Housing,
Solid & Porcelain Coated Cast Iron Burners ………………………………………………….5 years Solid
Cast Stainless Steel Burners ……………………………………………………………………………………………………………………15
years All Stainless Steel exterior
parts………………………………………………………………………………………………………………………15 years Painted BBQ Frames,
Igniter Assemblies and All Remaining Parts ……………………………………………………………………….1 year
…when assembled and operated in accordance with the printed instructions that
accompany it.
High cooking temperatures, excessive humidity, chlorine, fertilizers, lawn
pesticides and salt can affect the Stainless Steel components and for these
reasons, the limited warranties DO NOT COVER DISCOLORATION OR RUST, unless
there is a loss of structural integrity on the grill component.
Barbeques Galore shall not be liable under this or any implied warranty for
incidental or consequential damages and Barbeques Galore’s liability is
limited to the purchase price of this barbecue. This warranty gives you
specific legal rights, and you may also have other rights which vary from
state to state. This warranty is applicable in the United States and Canada.
No one else is authorized to perform any obligations under this warranty.
Barbeques Galore requires reasonable proof of your date of purchase. THEREFORE
YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE AND RETURN THE BARBEQUES GALORE
PRODUCT REGISTRATION CARD IMMEDIATELY.
This limited warranty shall be limited to the repair or replacement of parts
which prove defective under normal use and service and which on examination
shall indicate to Barbeques Galore’s satisfaction they are defective. Before
returning any parts to Barbeques Galore, contact our Customer Service Center
at 800-752-3085 or email us at
customerservice@bbqgalore.com. If Barbeques Galore confirms the defect and
approves the claim, Barbeques Galore will elect to repair or replace such part
without charge. Parts returned to Barbeques Galore must be sent freight
prepaid to Barbeques Galore, Inc. Customer service center 10 Orchard Road
200, Lake Forest, CA. 92630 (www.bbqgalore.com) or to the nearest Barbeques
Galore Store. Barbeques Galore will return parts to the purchaser freight or
postage prepaid.
The LP tank manufacturer is solely responsible for the materials, workmanship
and performance of the tank. If the tank has a defect, malfunctions, or you
have questions regarding the tank, call the tank manufacturer’s customer
service center. The phone number is on the warning decal which is permanently
attached to the tank. If the tank manufacturer has not resolved the issue to
your satisfaction, then call the Barbeques Galore store nearest you.
Model Number _____ Serial Number
Date of Purchase____Purchase From
– 2 –
REFILLING THE PROPANE GAS CYLINDER
ALL NEW CYLINDERS MUST BE PURGED BEFORE THE FIRST FILLING.
IMPORTANT:
This barbecue is intended for use with LP cylinders equipped with a QCC-1 / OPD valve (Quick Connect Coupling Type 1 with Overfill Prevention Device).
WARNING
Purging and filling of LP-Gas cylinders must be performed by personnel who have been thoroughly trained in accepted LP-Gas industry procedures. Failure
to follow this instruction may result in explosion, fire, severe personal injury, or death.
1. Turn heat control knobs and Gas Cylinder valve to “OFF” position.
Figure 1
2. Propane cylinder equipped with QCC-1 valve (Figure 1) is QCC-1 CYLINDER VALVE
equipped with a right handed thread. Turn Black plastic nut counter-clockwise to loosen.
BLACK COUPLING NUT Turn Clockwise to connect
3. Remove cylinder from Grill. Have cylinder filled by your local Propane gas dealer.
REGULATOR
4. Some Propane Cylinders have a bleed-off valve (Figure 1 ) This bleed-off valve should be inspected for leaks after each refilling of the tank. Turn clockwise to reseal.
PRESSURE RELIEF VALVE
BLEED-OFF VALVE
Turn Clockwise to Reseal
5. Fasten full Propane tank to Grill and connect QCC-1 fitting to tank valve
(Figure 1) by turning clockwise.
6. With heat control knobs still at “OFF” position, turn on Cylinder valve.
New Style QCC-1 OPD Connection
USING SOAP SOLUTION, TEST THE GAS CONNECTION FOR LEAKS. (See Page 2 for information on mixing and applying soap solution.) If bubbles appear, there is a leak; tighten or correct gas connections as necessary. After checking for leaks, turn valve off.
Assembly Instructions
Figure 2a Main Burner
1. Remove unit from carton carefully, ensuring drip tray does not fall out. 2. Check barbecue for damage. 3. Check that proper orifices are installed in the valves.
IMPORTANT: The Turbo barbecue is supplied from the factory setup for Natural Gas and fitted with Natural Gas orifices stamped 1.75 (Figure 2a).
Rear burner units are supplied from the factory setup for Natural Gas and fitted with
Natural Gas Orifices (see Figure 2b) stamped as follows:
3 Burner:
1.68mm (rear burner)
4 & 5 Burner: 1.80mm (rear burner)
NOTE: Ensure barbecue is connected to a regulated gas supply. Failure to use the appropriate gas regulator voids all warranties.
Should it be necessary, your Barbeques Galore Store can convert your barbecue from Natural Gas to Propane.
113
LP Gas: stamped 1.13
15 7
Natural Gas: stamped 1.75
Rotis Burner
Orifice
Figure 2b Rear Burner on CG(3,4,5)TDBRN Models Only
Important Note: This grill is manufactured to exact specifications. LP models are certified for use with LP gas and NG models are certified for use with Natural Gas. You cannot convert this grill from one fuel type to the other. For your safety, conversion kits are available but can only be installed by a BBQ Galore technician. Any attempt to convert your grill will void your warranty.
– 3 –
Turbo Elite: Stainless Steel Hood Installation
4a. Remove the Hood Assembly from the carton carefully. The Top Hinges have
been aligned and fastened to the hood section prior to delivery.
Turbo Classic: Aluminum-Sided Hood Installation
4b. Remove aluminum-sided hood from carton carefully. Assemble hinge top to
hood using stainless steel bolts, fiber washers, stainless washers, lock
washers and dome nuts (Figure 3).
Figure 3
dome nut
lock washer stainless washers
fiber washer
Figure 4
Dome Nut Lock
Washer
Hinge Top Warming Rack
Bracket Hinge
Pivot Pin
Hinge Bottom Retaining Clip
5. Place barbecue on a stable flat surface and fit the Bottom Hinges with
Warming Rack Brackets on the inside of the barbecue frame using the bolts,
lock washers, and nuts provided (Figure 4).
DO NOT TIGHTEN NUTS AT THIS STAGE. FINGER TIGHT IS SUFFICIENT.
IMPORTANT: IF BARBECUE IS TO BE INSTALLED ON A CART, ASSEMBLE TO CART PRIOR TO
ASSEMBLING HOOD TO BBQ FRAME TO MAKE CART ASSEMBLY EASIER.
6. Place the hood section onto the barbecue in the closed position. Align
holes on Top and Bottom Hinges and insert Hinge Pivot Pins into position (you
may have to move the bottom halves of the hinge assemblies to achieve
alignment). Now fit the retaining clips into the hinge pivot pins (Figure 4).
7. Roll the assembled barbecue and hood onto its back edge while holding the
hood closed with one hand, tighten the four (4) nuts, securing the hinge and
warming rack bracket with the other hand (Figure 5).
8. If your barbecue is equipped with a rear rotisserie burner, the bottom
hinges are pre-attached to the rear rotisserie burner mount and there is no
need to attach them.
Hold lid in closed position while tightening nuts.
Figure 5
– 4 –
Installing Barbecue Components
9. This Gas Grill must be connected to an appropriate REGULATED gas supply – refer to Safety Information.
10. Install Heat Shields between burners
Figure 6a
as shown in
Figures 6a & 6b.
There are 2 shields
required for the 3
burner barbecue,
3 shields for the 4 Burner
burner model and Heat Shield
4 shields for the 5
burner model.
Lip rests on rear ledge between burner mounting holes.
We recommend that you fill the drip tray with Ultrasorb approximately 1/4″ deep. This will help absorb any grease or residues from the barbecuing process. Change the Ultrasorb on a regular basis. A fire may occur if the grease level rises to the top of the Ultrasorb. Sand can be used as an alternative to Ultrasorb.
Figure 8
position Flame Tamers against vertical wall of BBQ
rest on rear tab
12. Remove the Stainless Flame Tamers from carton and install them into the
barbecue above the Burners (Figure 8). Place the ceramic briquettes in
position as shown in (Figure 9). The Flame Tamers must sit level if correctly
installed.
Figure 9
Figure 6b
Place Burner Heat Shield as shown
Stainless Flame Tamers with Ceramic Rocks
11. Remove the porcelain coated cast iron or Stainless Steel burners (depending on model) from packaging and place into Barbecue. The open end of the burner has to be installed over brass stem of valve and then the rear of the burner is lowered down onto the back bracket locating the cast peg into the appropriate hole (Figure 7).
Note: If installing the alternate Lava Rock Grate (Turbo Classic models only),
layer the lava rocks evenly – DO NOT PILE (Figure 10).
13. Place the Porcelain Cast Iron or Stainless Steel Cooking Grids in place.
Figure 7
Fit into Brass Stem on Valve
Cast Peg on burner rests in hole
Tip: – A light coating of vegetable oil will prevent food from sticking to the
grills.
Figure 10
Note: Air Adjustment – The bolt on the side of each burner should be screwed
half way in and secured with the locking nut prior to installation.
– 5 –
Using Your Gas Grill
Location
Using Your Rotisserie Burner (if equipped):
THE GAS GRILL IS DESIGNED FOR OUTDOOR
The Turbo Rotis model is equipped with a rear infrared
INSTALLATION ONLY.
rotis burner which allows for slow rotis cooking of meats
It may be installed on a covered or open patio provided and poultry. Infrared burners radiate heat onto to the outer
the sides and bottom are at least 14″ away and the back at surface of the food. This allows cooking without the grease
least 16″ away from any combustible construction. The drippings burning on the main burner radiants.
grill must not be located under any overhead unprotected
combustible construction.
Rotisserie Burner Lighting Instructions
nWARNING
(Elite Rear Burner Models Only)
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Note: The location of the Rotisserie burner makes it more susceptible to winds that will decrease the performance of your rotisserie cooking. For this reason you should not
Before each use, carefully and thoroughly check operate the back burner during windy weather conditions.
regulator hose. If it is evident there is excessive abrasion or
wear, or the hose is cut, it must be replaced prior to the appliance being put into operation. Contact your BBQ Galore retailer
1. Open the Grill Lid. Failure to do so can result in fire or explosion.
or by calling BBQ’s Galore at 800-474-5587.
2. Set Rotisserie Burner control knob to OFF and open gas
Lighting Instructions
supply.
Important: Do not bend directly over grill when lighting the 3. Push down and hold Rotisserie Burner Safety button.
burner. Lid must be in open position before lighting.
Then push and turn Rear Burner Control Knob to high
The gas controls are fitted with a pilot flame ignition
(Figure 13).
system. Push any knob in and turn slowly (counterclock-
wise) to HIGH (see Figure 11).
Figure 11 HIGH
RE ARBURNE R
1. Read Instructions bef ore lighting 2. Open Hood bef ore lighting Rear
Burner 3. Push do wn and hold Rotisserie Burner Safety b utton. Then push
and turn Rear Burner Contr ol knob to high 4. Once the Rear Burner is lit,
contin ue to hold Saf ety button do wn
for 15 seconds 5. If Rear b urner does not light-turn the knob to off . Wait 5
min utes
for gas to c lear bef ore retrying 6. Once lit,the Rear Bur ner will r each
cooking tem per atur e quic kly.
The orang e/red glo wing will even out in about 5 minutes
Rear Burner Safety Button
Rear Burner Control Knob
Figure 13
4. Once the Rear Burner is lit, continue to hold Safety button down for 15 seconds.
MIN
5. If Rear Burner does not light, turn the knob to off. Wait
If you have difficulty lighting the burner it may be neces-
15 minutes for gas to clear before re-trying.
sary to turn and hold the knob for 1 (one) second at the point prior to the Ignitor “clicking”. If the burner does not light, turn the control knob to OFF, wait 5 minutes for gas to clear, then retry.
6. Once lit, the Rear Burner will reach cooking temperature quickly. The orange/red glowing will even out in about 5 minutes.
If the knob is turned fully counterclockwise the lowest 7. For best results, always rotisserie cook with the grill lid
flame setting will occur. To visually check that the burner is
down and the Rotisserie Burner control knob set to
operating look between the frame and tray at the flame.
“HIGH”. IMPORTANT: Do not use the Rear Burner
when the grill burners are in use.
Do not attempt to regulate the rotisserie burner by using the control knob. This control has a fixed setting and is not adjustable.
Figure 12
NOTE: If grill does not light with a valve, try an adjacent valve, once
ignition is achieved, the other burners will light off the lit burner or the
Flash Tube may be used (Figure 12).
Shutting Your Grill Down
After you have finished using the Gas grill turn all knobs to the OFF
position. Close the valve on the gas supply.
Preheating the Grill
Light the burners as previously directed, turn to high and allow the grill to
preheat for 5 minutes maximum. Lower the lid during this preheating period.
– 6 –
Heat Control
IMPORTANT: When cooking with hood closed, never exceed temperatures of 480°F
(250°C).
Direct Cooking: Your Gas grill is equipped with a number of burners which can
be regulated easily. This feature gives you the flexibility to cook enough
hamburgers to feed the whole gang with all the burners at the same setting, or
slow cook a casserole over low heat on one side of the grill while you sear a
steak over a high flame on the other side, or just light one or two of the
burners for a small meal.
Indirect Cooking: Cook large cuts of meat to golden perfection with indirect
heat (Hood must be closed for indirect cooking). By using indirect heat, your
food doesn’t come in direct contact with flame, instead, the heat from the
lighted side of the grill gently circulates throughout the grill (see Figure
14).
Optional Rotisserie
The Rotisserie is equipped with a heavy duty motor to turn the solid
rotisserie rod. The Warming Rack needs to be removed when using the
rotisserie. It also may be necessary to remove Cooking Grills if the
rotisserie is used to gain greater depth (see Figure 18).
NOTE: When installing Warming Rack, make sure back legs fit into Warming Rack
Bracket holes and rest against the back of the barbecue frame (Figure 15).
Figure 15
Warming Rack Bracket
Warming Rack
back of barbecue
Cleaning Up After Using Your Grill
To keep your grill ready for the next time you want to use it, turn the grill
off, then take a long handled soft brass bristle brush and brush off the
cooking grills. Be careful, they’re hot! Protect your hand from the heat by
using an oven mitt to hold the brush.
Basting Pan
Figure 14
Closed Hood Saves Money
When the smoker hood is closed you have a more constant temperature. Your food
will cook faster, with fewer flare-ups, and you will use less energy. Make
sure basting pan is in place at all times especially when cooking roasts,
whole fish, chickens and ALL rotisserie cooking (see Figure 18). Use of a
basting pan eliminates manual basting, since the juices drop into the pan,
vaporize, rise and self-baste. Water, beer, wine, fruit juices or herbs in the
basting pan adds flavor. Gravy or sauce can be made from the drippings.
Disposable basting pans prevent flare-ups.
The Turbo Classic Barbecue (Figure 16) has been designed and manufactured from
heavy gauge porcelain steel for long life, just like an oven. If cleaning is
necessary, please use a soft, damp cloth and some mild household detergent.
Refer to maintenance instructions.
Figure 16
Flare-up Control
Anytime you cook meat above an open flame you will have flare-ups, since
flare-ups are caused when the natural juices from the meat fall on the hot
Ceramic Rock. Flareups, and the resulting smoke, are what give meat cooked
over an open flame the delicious outdoor flavor, so expect and encourage some
flare-up. However, excessive flare-ups can be caused by cooking extra fatty
foods directly on the grill, or by cooking with too high a temperature. These
types of flare-ups should be controlled or your food will burn.
To prevent excessive flare-ups, trim off excess fat from meat and poultry
before putting it on the grill, or cook particularly fatty meat such as duck,
in a basting pan (or put the basting pan on the ceramic rocks directly under
the meat). To control excessive flare-ups caused by too high a heat setting,
turn the heat control knob to a lower setting.
– 7 –
The Turbo Elite Barbecue (Figure 17) has been designed and manufactured from
heavy gauge porcelain steel for long life. Daily weathering and high heat
associated with grill cooking can cause the hood’s exterior stainless surfaces
to “tan”.
Figure 17
Warming Rack
Cooking Tips & Care Of Your Gas Grill
Food Preparation
Preparing food to be cooked on your gas grill requires no more effort than if
you were preparing it to be cooked on your indoor range. The following tips
will help you get the best results right from the start.
1. Trim off excess fat from meat, leaving a thin strip round the edges. To
prevent meat from curling up while it cooks, slash the remaining fat at two-
inch intervals, taking care not to cut into the meat. Trim off all excess fat
from poultry before cooking.
2. Use tongs instead of a fork when turning meat or poultry. The prongs of a fork pierce the meat or poultry, causing it to lose it’s natural juices.
3. If you use a tomato or sugar base sauce for basting, do not apply until the last five or ten minutes of cooking period. Use over a longer period of time will result in overbrowning or charring.
4. Poultry, fish and natural lean meats should be brushed with cooking oil, butter, or margarine several times during the cooking period to avoid their drying out.
5. Meats and poultry should be brought to room temperature before cooking. Frozen foods such as fish and vegetables should be put on the grill without thawing.
6. Salt meat, fish or poultry after cooking, not before or
To clean the stainless steel surfaces of your grill, follow during cooking periods. Other spices including pepper and
these directions;
garlic may be freely applied.
1. NEVER clean a grill while hot.
2. Shut off gas supply at source and disconnect fuel line from gas valve
manifold. Protect fuel line fitting.
3. Remove dirt or grease using a soft cloth, then polish stainless surfaces
with a Foam Spray cleaner designed for stainless steel. Never use an abrasive
cleaner or scrubber that may scratch your stainless surfaces.
4. Dry with a soft cloth and let air dry before restarting grill.
SMOKE COOKING
Smoke cooking is an exceptionally slow method of cooking in which a flavoring
source is added to the barbecue in order to impart its own delectable flavor
to the meal for a deep smoke flavor.
Soak a flavoring source such as hickory chips, green twigs of apple-wood or
wild cherry, garlic cloves or bay leaves in water for 30 minutes prior to use.
Loosely wrap in a single layer of aluminum foil, leaving one end slightly open
and place on top of the Flame Tamer assembly at the beginning of the cooking
period.
For a lighter smoke flavor, add the pre-moistened wrapped flavor source during the last half hour of the cooking period. Remember, smoke cooking is slow cooking. You can’t hurry it along without unsatisfactory results. Keep the heat control knobs set at LOW and the lid closed.
– 8-
Note: Warming Rack must be removed for rotisserie cooking. It may be necessary to remove a Cooking Grill to gain greater depth when cooking large cuts of food.
Figure 19
Rotisserie Cooking (non-rear burner models)
A rotisserie is mostly used to cook large pieces of meat and poultry to assure
slow, even cooking. The constant turning provides a self-basting action,
making food cooked on a rotisserie exceptionally moist and juicy.
Since indirect heat is used in cooking on this type of rotisserie cooking, a
foil or aluminum basting pan is advisable to prevent excessive flare-ups.
Place the basting pan directly on top of the Flame Tamer. Pan can be emptied
with a bulb baster (Figure 18).
Figure 18
Balancing the Food
In rotisserie cooking, balancing the food is of utmost importance. The
rotisserie must turn evenly or the stopping and starting action will cause the
food to cook unevenly and possibly burn the heavier side.
Basting Pan
The easiest foods to balance are those of uniform shape and texture. To test if the food is balanced correctly when secured, place the ends of the rotis- serie spit loosely in the palms of your hands. If there is no tendency to roll, give the spit a quarter turn. If it is still stable, give it a final quarter turn. It should rest without turning in each of these positions. It can then be attached to your grill.
For successful rotissering, the meat should be centered and balanced as evenly
as possible on the spit rod to avoid overworking the rotisserie motor. Center
meat on spit, then secure in place with the fork-like skewers. Test the loaded
spit for proper balance by supporting both ends in your palms. Roll spit. If
spit does not turn easily, the meat is not properly balanced and will need to
be repositioned. If your food isn’t balanced, use the Counterbalance to
correct this condition to assure trouble-free rotisserie cooking by always
maintaining the perfect balance, see Page 12.
Remember, keep lid closed and operate burner on LOW when rotissering.
Rotisserie Cooking (rear burner Elite models)
Rotisserie cooking produces foods that are moist, flavorful and attractive.
The optional rotisserie system is most commonly used for cooking meat or
poultry and is designed to cook food from the back burner using infrared heat.
The location of the burner allows the placement of a cooking pan beneath the
food to collect juices for basting and gravy (Figure 19).
To flavor the contents of the cooking pan you may add herbs, onions, or other
spices of your choice. The back burner is an infrared type, which provides
intense searing radiant heat. The intense heat sears in the natural juices and
nutrients found in quality cuts of meat.
The cooking times on a rotisserie will be approximately the same as for oven
cooking.
Food Preparation
When preparing poultry, truss the birds tightly so that wings and drumsticks
are close to the body of the bird. The cavity of the bird may be stuffed prior
to this. Pull the neck skin down and, using a small skewer, fix it to the back
of the bird. Push the rotisserie spit through lengthwise, catching the bird in
the fork of the wishbone. Center the bird and tighten with the holding forks.
Test the balance as described before.
A rolled piece of meat requires the rotisserie skewer to be inserted through
the center of the length of meat, then secured and balanced.
For meats that contain bones, it is best to secure the rotisserie skewer
diagonally through the meaty sections. If protruding bones or wings brown too
quickly, cover with pieces of foil.
Tips for Using The Back Burner
For back burner lighting instructions refer to page 6 of this Owner’s Manual.
The location of the back burner makes it more susceptible to winds that will
decrease the performance of your rotisserie cooking. For this reason you
should not operate the back burner during windy weather conditions.
For best results, always rotisserie cook with the grill lid down and the Back
Burner control knob set to HIGH. Do not use the main grill burners when the
Back Burner is in operation.
– 9 –
Energy Conservation
You’ll be pleased to know that by cooking outdoors on your Gas grill you’ll be
using no more of our nation’s precious energy than if you were cooking
indoors. And, on hot summer days, cooking outdoors takes the heat out of the
kitchen and cuts down on the energy needed to air condition your home.
VENTURI TUBE
LOW CROSS-OVER SLOT
Maintenance Guide
On at least a monthly basis during times when the BBQ is in use, and at least
every other week during high usage periods, the following items must be
inspected:
1. Clear the area surrounding the BBQ of ALL combustible materials, gasoline
and other flammable vapors and liquids.
2. Ensure that the free flow of combustion and ventilating air is not
obstructed.
Porcelain Cooking Grills (Classic Turbo): The Porcelain Cooking Grills should
be cleaned regularly.
Use a brass bristle brush to lightly clean off the excess build-up on both
sides of the grill. Use care not to scratch or chip the porcelain finish. Do
not use abrasives!
Stainless Steel Cooking Grills (Elite Turbo): Use a brass bristle brush to
clean off the excess build-up
on both sides of the grill.
To thoroughly clean the grills: 1. Lightly brush off excess build-up with
brass brush on
both sides.
2. Remove grills from BBQ.
3. Wash grills in warm water.
4. With grills still wet, sprinkle baking soda very liberally over surfaces
on both sides.
5. Take a wet sponge and vigorously rub and clean off surfaces. NOTE: Tough
spots may need second application of baking soda and rubbing.
6. Rinse well and dry. Oil lightly.
HIGH
Figure 20
Stainless Burners (Elite Turbo models) should be rotated every 6 months.
n CAUTION: BEWARE OF FLASHBACK
CAUTION: Spiders and small
insects occasionally spin webs or make nests in the grill burner tubes during transit
and warehousing. These webs
can lead to a gas flow obstruc-
tion which could result in a fire
in and around the burner tubes. This type of fire is known as
a “FLASHBACK” and can cause serious damage to your
grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASHBACK”, it is the most common cause. To reduce the chance of “FLASHBACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A venturi tube cleaner should be used to clean the venturi section (Fig.18).
Porcelain Hood (Classic Turbo models): The Hood should be periodically cleaned as, over time, the material (baked-on grease) inside the Hood will appear to be flaking off. This is residue only and can be cleaned using Simple Green Barbecue Cleaner. The unit has a Porcelain Enamel Finish, exactly like an oven and in extreme cases an oven cleaner can be used, rinse well.
Porcelain Cast Iron Burners (Classic Turbo): Burners need to be cleaned
periodically. Take each
burner out of the BBQ and brush it down very carefully using a brass bristle
brush (Use care on Porcelainized Coated Burners – do not damage enamel
coating). Make sure every port hole is open. If the holes are obstructed, they
may be cleaned using an open paper clip or small drill bit (#31 drill size) on
a drill.
Use a fine tooth hacksaw blade or sharp knife to clean out cross over slot on
bottom of burner. Tap the open end of burner gently on a hard surface to
dislodge any rust, etc. inside.
To visually check that the burner is operating, look at the burner flame
between the tray and BBQ frame. The flame should be approximately 1/2″-3/4″
long with the high setting
(Figure 20).
Note: Baking Soda is an ideal cleaner.
Note: Do not use abrasives on any porcelain finish.
Stainless Steel Hood (Elite Turbo models): There are many different stainless
steel cleaners available. Always use the mildest cleaning procedure first,
scrubbing in the direction of the grain. To touch-up noticeable scratches,
sand very lightly with 100 grit sand paper in the direction of the grain.
Specks of grease which gather on the surfaces of the grill may give the
appearance of rust, these may be removed using a scotch-brite pad in
conjunction with a good stainless cleaner. Remember to rub in the direction of
the grain.
– 10 –
DO’S & DON’TS
DO..
Have propane cylinder (LP units) filled by authorized
LP supplier.
Record your grill model number on your instructions and
keep the instructions and parts list in a convenient place.
Check all gas line connections for leaks with soapy
solution prior to lighting, tighten until bubbles disappear.
Raise the hood before lighting the burner. Preheat the grill 5 minutes maximum
before cooking. After cooking, turn the grill off, then take a long handled
soft brass bristle brush and brush off the cooking grills. Then turn off gas
at the Propane tank or main valve.
Use a mitt to turn off tank valve, it can get hot. Cook
with hood down when possible. It is generally faster and more efficient.
Trapped smoke adds to the flavor.
Turn the gas off promptly should you be unable to light
the grill immediately. Wait a full 5 minutes before
attempting to light grill again.
Have proper tools, tongs, mittens and hot pads ready
prior to removing foods.
Trim excess fats from meats to minimize flare-ups. Let the grill cool before
removing any parts for cleaning. Be careful of the control valve setting. LP
gas is hotter
and the lower setting may be generally preferred.
Cover the barbecue when not in use. Use a mitt or glove when opening BBQ lid
or turning off
Propane tank valve after use.
DON’T..
Install grill closer than 14″ on the sides or 16″ on the
back to any combustible construction.
Attempt any adjustment of the regulator, it has been
preset and tested.
Allow the LP tank to lie on its side. Keep in an upright
position.
Turn a control knob on until a lighted match is inserted
in the lighting hole.
Use plastics or untempered glass utensils on the grill. Attempt to move an
aluminum foil pan while it is hot.
Let it cool first before moving it.
Cover or block any air openings in the bottom of the
grill with foil.
Wear long, loose flowing clothing around the grill. Long
flowing hair is also easily ignited especially by unexpected flare-ups. Tie
hair back or wear a hat or a scarf.
Put food on the grill and leave it unattended or
unwatched for long periods. Most fats can catch fire even on the lower
setting.
Use caustic materials, i.e., lye , to clean grill parts. Store any additional
Propane gas tanks under barbecue
nWooden Carts not intended for commercial use. nWhen cooking with hood closed
NEVER exceed tem-
peratures of 480°F (250°C).
Wood Chips In A Gas Grill
Wood chips should be soaked for a minimum of 30 minutes. Presoaked chips or
chunks may be thrown directly onto a charcoal fire, but they must be in a
container or wrapped in foil, log fashion, for use in gas grills.
If smoking is expected to last for a long period of time, you should keep
chips soaking in the event you need to throw more on the fire or to add to the
container or make another foil log.
INFORMATION REGARDING REPLACEMENT PARTS
Replacement parts for this barbecue unit are available from your Barbeques
Galore retailer or if you have any questions call your friends at Barbeques
Galore: 800-752-3085 or email
customersevice@bbqgalore.com.
– 11 –
Stainless Steel Turbo Rotisserie Assembly Instructions 26″ – SKU# 287904 31″ –
SKU# 287912 39″ – SKU# 287920
Figure 21
10 12 14 11 15 13 1a 1b 1c
Turbo Rotisserie Parts List
Item Description
Part#
Qty
1a Spit Rod 3 Burner
P05508065A 1
1b Spit Rod 4 Burner
P05508066A 1
1c Spit Rod 5 Burner
P05508067A 1
2 Holding Fork
P05508077A 2
3 Thumbscrew 1/4″ X 1/2″
S196G04081 3
4 Shaft Collar
P05508061A 1
5 Shaft Bracket
P03308003C 1
6 Key Washer
P05508064A 1
7 Counter-balance Ring
P05508062A 1
8 Counter-balance
P05508063A 1
9 Handle
P05508068E 1
10 AC Motor
P07101016B 1
11 Motor Support Bracket
P03308004C 1
12 Motor Bracket
P03308005C 1
13 1/4-20 x 1/2″ Phillips Head Screw S112G04081 4
14 1/4-20 Flange Nut
S
4
15 #10 24 x 1/4″ Phillips Head Screw S223G03041 4
4 3
2 14 5 13
6 7 9
8
IMPORTANT SAFEGUARDS:
When using electrical appliances, basic safety precautions should always be
followed, including the following: 1. READ ALL INSTRUCTIONS BEFORE INITIAL
USE! 2. Always attach the assembled Rotisserie to your grill first, then plug
the Cord into an outlet.
To disconnect, turn the Rotisserie “OFF” then remove the Plug from outlet. 3.
Most grill surfaces and Rotisserie parts are hot during and after cooking, so
use reasonable care around your grill and
wear protective mitts. Only maneuver the Rotisserie by its handle. 4. To
protect against electrical shock, do not immerse Electrical Cord, Plug or
Motor in water or expose to rain. Protect
electrical cord from burners, hot grill surfaces and grease 5. Do not operate
Rotisserie if the cord or plug becomes damaged, or if the Rotisserie
malfunctions or has been damaged
in any manner. 6. Do not let children operate your grill or Rotisserie, and do
not let children play nearby. 7. Unplug the Rotisserie from electrical outlet
when not in use and before cleaning. Allow to cool before adding or remov-
ing parts. When Rotisserie is not in use, store indoors in a dry place. 8. The
use of accessory attachments is not recommended by the manufacturer and may
cause injuries. Do not use this
Rotisserie for other than its’ intended use. 9. When Rotisserie cooking, place
a Cooking Pan under the food to be cooked. This will capture the drippings and
keep
your grill clean from excess grease which could cause a fire. Use caution when
moving a Cooking Pan containing hot oils. 10. Should a grease fire occur, turn
the burners and gas off and leave the grill CLOSED until the fire is out. 11.
The Rotisserie Motor is set for 110/120V, 60Hz AC current. 12. This Rotisserie
is for outdoor use only.
– 12 –
Rotisserie Assembly Instructions
1. Assemble Motor Support Bracket (11) and Motor Bracket (12) using four
screws (15) as shown in Figure 22.
Figure 22
2. Attach Motor Bracket Assembly to side of barbecue frame (can be mounted on either the left or right side of the frame) using two screws (13), and two nuts (14) (Figure 23).
3. Attach Shaft Support Bracket (5) to opposite side and secure with two
screws (13), and two nuts (14) (Figure 24).
4. Insert Rotisserie Motor (10) onto Motor Bracket Assembly (Figure 21).
Figure 23
5. Assemble Key Washer (6), Counter-balance (7,8), and Handle (9) to Spit Rod (1)..Slide Shaft Collar (4) with long end towards handle as shown in Figure 24.
6. Slide Holding Forks (2) onto Spit Rod (1). Place food
14
onto Spit and secure with Holding Forks. Secure with
Thumbscrews (3). Place Spit assembly over Shaft
Bracket (5) and position into Motor. Secure position with
Thumbscrew (3).
NOTE: Close Hood carefully and align the Motor (10) and Motor Bracket (12) so that the Rotisserie Spit is centered in the Lid openings allowing 1/16″ clearance to allow Spit to turn (see Figure 25).
Figure 24 4
7. Ensure that all Bolts are tightened securely.
NOTE: Cooking Grates and Warming Rack are removed
from Barbecue for all Rotisserie Cooking. (Drip Trays
14
are recommended for use in all Rotisserie Cooking).
12 11 15
13 3
7
5
13
6
8
Figure 25
9
1/16″ MIN
– 13 –
Outdoor Propane BBQ Built-in Installation Specifications
WARNING: When using Propane, EXTREME CAUTION should be used to provide ample
ventilation of vapor from the enclosure. LP Gas vapor is heavier than air and
SERIOUS INJURY from a DANGEROUS EXPLOSION could occur if LP Gas is allowed to
accumulate in an enclosure and then ignited. Both the Barbecue enclosure and
LP cylinder enclosure require venting that must be provided at the floor level
of the enclosure to allow any leaking LP Gas vapor to escape.
Vented on BOTH SIDES
of Island
Figure 26
NOTE: When installing a barbecue equipped for liquid propane in an island, the propane tank must be in a separate enclosure that is completely isolated from the barbecue. It must be cross-ventilated in accordance with the current standard. The propane tank MUST NEVER be installed directly under the barbecue.
Outer lips of barbecue rest on edges.
NOTE: Upper & lower ground-level vents (20 sq. in. minimum each) MUST BE PROVIDED for combustion air on both sides of built-in construction. Please ask a Barbeques Galore associate for full details.
Barbecues must be installed in accordance with CSA specifications and all local building codes.
Stainless Flexline
Figure 27 Propane Installation
Non-combustible Construction
Clamp down flexline
QCC-1 & OPD required (not included)
Vented Access
Door
QCC-1/OPD Tank
CSA Approved Rubber Gas Hose
CSA Approved Propane Regulator
nWARNING
Failure to comply with these instructions may result in a fire or explosion
that could cause property damage, serious bodily injury or death. This gas
grill is intended for outdoor use only and is not intended to be installed in
or on recreational vehicles or boats.
CSA Approved Propane Regulator
(not supplied)
Secure Stainless Flexline with Plumber’s Tape to prevent shifting during tank
installation. An approved rubber gas hose is then connected to the LPG tank.
nWARNING Vapors from products containing Chlorine and other caustic chemicals
can cause Stainless Steel flexible connectors to corrode. THESE PRODUCTS
SHOULD NOT BE STORED IN AN ISLAND OR NEAR THE connector. Cleaning solutions,
Household Chemicals and Solder fluxes can also cause pinholes if they come in
contact with these connectors and MUST be washed off immediately with water.
NOTE: When choosing a location for your Gas grill, keep in mind that it should
not be located under any overhead combustible construction. The side and
bottom of the grill should not be any closer than 14 inches to combustible
construction, and the back of the grill should not be any closer than 16
inches to combustible construction. Barbecues must be installed in accordance
with CSA specifications and all local building codes.
Questions? Call our Grill Information Center:
1-800-752-3085 Monday thru Friday
8am-4:30pm PST
– 14 –
Outdoor Natural Gas BBQ Built-in Installation Specifications
Figure 28 Non-combustible Construction
Outer lips of barbecue rests on edges.
Access to 1/2″-1/2″ NPT Shut-Off Valve must be provided.
Figure 29
Natural Gas Built-In Gas Line Installation (shown with optional WOK
installation)
Natural Gas supply
Close Nipple
Gas Supply
Gas Inlet
Stainless Steel Flex-line (not included)
OUT
IN
Shut-off Valve is required
(not supplied)
Louvers on BBQ must remain unobstructed to allow for combustion air.
1/2″ Stainless Flexline
CSA Approved Natural Gas Regulator
1/2″ Male pipe fitting to Tee
Teflon Pipe Thread Sealant is
recommended for use on all CSA approved Natural Gas
threaded connections.
Regulator (included)
IMPORTANT: Regulator must be on the Turbo Barbecue or your warranty is voided.
Figure 30
Combustible Construction
Non-combustible Construction
HOOD CLEARANCE 11″ MIN.
D2 D1
D3 H
W1
BUILT-IN CUTOUT DIMENSIONS TO NON-COMBUSTIBLE CONSTRUCTION
MODEL
W1
D1
D2
D3
H
CG3TCBN (Classic)
24-1/2″ 19-3/4″
16″
14″
9-1/2″
CG3TDBRN (Elite)
24-1/2″ 19-3/4″
16″
14″
9-1/2″
CG4TCBN (Classic)
30-1/2″ 19-3/4″
16″
14″
9-1/2″
CG4TDBRN (Elite)
30-1/2″ 19-3/4″
16″
14″
9-1/2″
CG5TCBN (Classic)
38-1/2″ 19-3/4″
16″
14″
9-1/2″
CG5TDBRN (Elite)
38-1/2″ 19-3/4″
16″
14″
9-1/2″
Turbo Classic WOK
12″
19″
16″
14″
9″
– 15 –
Figure 31
Turbo Classic Models: XG(3/4/5)TCN
DIM “W2”
DIM “W1″ clearance required
GAS INLET
19 1/8″
Figure 32 Turbo Classic Built-in WOK
19-1/2″
Black Porcelain Control Panel
W2
8 1/2″
8-3/8″
21-3/4″ W1
10″
1/2” NPT Female Pipe Gas Inlet
Figure 33
Turbo Elite Models: XG(3/4/5)TDN
DIM “W2″
9 1/2″ 8 1/2″
Figure 34 Turbo Elite Built-in Wok
19-1/2″
Stainless Steel Control Panel
W2
8-3/8”
DIM “W1″ clearance required
GAS INLET
19 1/8″
10 3/8″
21-3/4″ 1/2″ NPT Female Pipe Gas Inlet
W1
MODEL CG3TCN CG3TCBRN CG3TDN CG3TDBRN CG4TCN CG4TCBRN CG4TDN CG4TDBRN CG5TCN CG5TCBRN CG5TDN CG5TDBRN Classic & Elite WOK
W1 24-1/2″ 24-1/2″ 24-1/2″ 24-1/2″ 30-1/2″ 30-1/2″ 30-1/2″ 30-1/2″ 38-1/2″ 38-1/2″ 38-1/2″ 38-1/2″ 11-3/4″
W2 25-5/8″ 25-5/8″ 25-3/4″ 25-3/4″ 31-5/8″ 31-5/8″ 31-3/4″ 31-3/4″ 39-3/8″ 39-3/8″ 39-1/2″ 39-1/2″ 13-1/4″
– 16 –
QTY
ITEM CG3TCBN CG3TDBRN CG4TCBN CG4TDBRN CG5TCBN CG5TDBRN
Turbo BBQ Replacement Parts List
1
1
1
1
1
1
1
21 1 1 1 1 1
1
3
1
1
1
4
1
1
53
4
5
6
3
4
5
11
7
11
11
83 3 4 4 5 5
1
1
9
1
1
1
1
111111
111111
10 1 1 1 1 1 1
1111
11
111111
111111
11 1 1 1 1 1 1
1111
11
12 3 3 4 4 5 5
13 3 3 4 4 5 5
14 2 2 2 2 2 2
15 2 2 2 2 2 2
16 2 2 2 2 2 2
17 2 2 2 2 2 2
18 2 2 2 2 2 2
19 8 8 8 8 8 8
20 4
4
4
21 8 8 8 8 8 8
22 8 8 8 8 8 8
23 3 3 4 4 5 5
1
24
1
1
25 2
2
3
26
1
1
2
1
27 1
2
1 1
28
2
4
5
29 2
4
5
1
30
1
1
SKU#
161410 161425 161430 293548 293555 293563 100743 293571 293589 293597 297036
297044 297051 260158 269597 266619 266627 266635 269605 269662 269670 269688
293639 293647 293654 269696 269704 269712 269720 269738 269613 269621 269639
269647 269654 154179 242321 242305 161450 161465 161470 161584 161599 183434
161876 161881 196063 293696 112306 112311 112326 124840 259895 259887 186676
255521 210161 210153 291906 291914 249284 246090 269761
Description
G Frame – 3 Burner Black G Frame – 4 Burner Black G Frame – 5 Burner Black G
Frame – 3 Burner Black – Rear Burner G Frame – 4 Burner Black – Rear Burner G
Frame – 5 Burner Black – Rear Burner Baffle for Turbo Control Panel Control
Panel – 3 Burner Black Turbo Classic Control Panel – 4 Burner Black Turbo
Classic Control Panel – 5 Burner Black Turbo Classic 3 Bnr Elite RB Ctrl
Panel#2 4 Bnr Elite RB Ctrl Panel#2 5 Bnr Elite RB Ctrl Panel#2 Control Knob
Large Black -Turbo Classic Control Knob Large Plated -Turbo Elite Drip Tray
S/S 26″ – No Holes Drip Tray S/S 31″ – No Holes Drip Tray S/S 39″ – No Holes
Flame Thrower Bracket w/Electrode Manifold Assembly 3 Burner Turbo NG Manifold
Assembly 4 Burner Turbo NG Manifold Assembly 5 Burner Turbo NG Manifold
Assembly 3 Burner Turbo NG-R/Bnr Manifold Assembly 4 Burner Turbo NG-R/Bnr
Manifold Assembly 5 Burner Turbo NG-R/Bnr Manifold Tube,Turbo,#1NG Manifold
Tube,Turbo,#2NG Manifold Tube,Turbo,#3NG Manifold Tube,Turbo,#4NG Manifold
Tube,Turbo,#5NG Flame Thrower Tube, Turbo, 150mm Flame Thrower Tube, Turbo,
210mm Flame Thrower Tube, Turbo, 310mm Flame Thrower Tube, Turbo, 410mm Flame
Thrower Tube, Turbo, 510mm Orifice Holder with Nut Orifice – Natural Gas
Orifice – Propane Gas Hinge Top Hinge Bottom Warming Rack Bracket Hinge Pivot
Pin (Style 3) Retaining Clip (Style 3) S/Steel Bolts for S/Steel Hinge
Stainless Steel Flat Washer Lock Washer #10 – Zinc Dome Nut S/S Flame Tamer
(New) W/Ceramics Rock Grate – 3 Burner (Alternate) Rock Grate – 4 Burner
(Alternate) Rock Grate – 5 Burner (Alternate) Lava Rock (Alternate) 3 Bnr
Stainless Burner Pack 2 Bnr Stainless Burner Pack 3 Bnr Porcelain C I Burner
Pack 2 Bnr Porcelain C I Burner Pack Cooking Grill 13″ Stainless Steel Cooking
Grill 8″ Stainless Steel Cooking Grill 13″ (W style) M/Enml. Cooking Grill 8″
(W style) M/Enml. Stainless Hood 3 Burner – Turbo Elite Stainless Hood 4
Burner – Turbo Elite Stainless Hood 5 Burner – Turbo Elite
17
QTY
ITEM CG3TCBN CG3TDBRN CG4TCBN CG4TDBRN CG5TCBN CG5TDBRN
Turbo BBQ Replacement Parts List
31 1
1
1
32 1
1
1
1
33
1
1
1
34
1
1
35 1
1
1
1
36
1
1
37 1 1 1 1 1 1
38
1
1
1
39 1
1
1
111111
40 1 1 1 1 1 1
111111
41 2 2 2 2 2 2
42 1 1 1 1 1 1
43 2 2 2 2 2 2
1
44
1
1
1
45
1
1
46
2
2
2
1
47
1
1
48 3 3 4 4 5 5
49 1
1
1
50 2 2 3 3 4 4
51
1
1
1
1
52
1
1
1
53
1
1
54
1
1
1
55
1
1
1
56
1
1
1
57
1
1
1
58
1
1
1
59
1
1
1
60
1
1
1
1
61
1
1
62
1
1
1
63 1 1 1 1 1 1
SKU#
161485 161490 161504 161519 161524 253161 253179 266189 161579 254011 254029
254037 156733 218347 120776 161603 161618 161623 163133 163207 162772 171330
172197 196071 269787 269795 269803 269811 269829 269837 269845 269928 244061
287326 297150 297168 297176 297184 297192 297127 297135 297143 297200 297119
293803 297069 297101 297010 297036 295808 295816 297226 297077 297085 297093
Description
Side Panel – Left (Style 3) Side Panel – Right (Style 3) Back Panel – 3 Burner
(Style 3) Back Panel – 4 Burner (Style 3) Back Panel – 5 Burner (Style 3)
Shroud Black w/Cmpts – 3 Burner Shroud Black w/Compts – 4 Burner Shroud Black
w/Compts – 5 Burner Hood Hardware Pack Assy (Style 3) 26″ S/Steel Handle 31″
S/Steel Handle 39″ S/Steel Handle Turbo Badge Hood Thermometer – Turbo Elite
Hood Thermometer – Turbo Classic Crossfire-Stainless Steel 3 Burner Crossfire-
Stainless Steel 4 Burner Crossfire-Stainless Steel 5 Burner Clip for Crossfire
Lighting Instruction Decal Hood Buffer 26″ Warming Rack – Porcelain Enamel 31″
Warming Rack – Porcelain Enamel 39″ Warming Rack – Porcelain Enamel 26″
Warming Rack – Stainless Steel 31″ Warming Rack – Stainless Steel 39” Warming
Rack – Stainless Steel Handle Brackets for S/Steel Hood Handle 3 Bnr S/Steel
Hood Handle 4 Bnr S/Steel Hood Handle 5 Bnr S/Steel Hood Valve- Turbo Flame
Thrower Black Handle Bracket Assembly Heat Shield S/Steel Rear Burner Small –
Black Rear Burner Large – Black Rear Burner Surround-3Bnr – black Rear Burner
Surround-4Bnr – black Rear Burner Surround-5Bnr – black Rear Burner Cover-3
Bnr – black Rear Burner Cover-4 Bnr – black Rear Burner Cover-5 bnr – black
Rear Burner Valve Rear Burner Collector Box – black Rear Burner S/S Flexline
Safety Thermocouple Tube Safety Button Nut Safety Valve Rear Burner Gas Supply
Tube – Safety Valve Rear Trim f/Turbo 3B w/RB Rear Trim f/Turbo 4B w/RB Rear
Trim f/Turbo 5B w/RB 3 & 4 R/Bnr F/Thrower Gas Line 5 R/Bnr F/Thrower Gas Line
Lighting Tube
18
Turbo Classic
35 34
31
42
36 39
49
33
23
32
17 14 20 21 22 18
15
19 16
29 2
3
37 5
Valve/Igniter Assembly
Electrode
8
Lead
11 48
40 44
1 41 43 63
50
10
Alternate
9
Rock Grate
27
24 25
13
Black
Control Knob
12
7
5
– 19 –
30 47
46
42
23
Turbo Elite
38
61 51 52 53
17 14 20 21 22 18
15
19 16
28 2 45
59 4
10 37
41
40 1 43
63
8 11
48
6
9
12 Valve/Igniter
Assembly
Electrode Lead
6
13
56 58 Chrome Control Knob
54
– 20 –
57 59
26 50 7
62 60
55
Safety Valve Detail
Barbeques Galore z 949-597-2400 z 10 Orchard Road, Suite 200 z Lake Forest, CA. 92630
References
- BBQ Grills, Outdoor Kitchens & Supply Store | Barbeques Galore
- Repair Your Grill: Shop Replacement Parts for 24,880 Models
- Turbo Grill Parts - Select From 93 Models
Read User Manual Online (PDF format)
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