VELOSSA TECH 2021+ F-150 BIG MOUTH Ram Air Intake Installation Guide

July 21, 2024
VELOSSA TECH

VELOSSA TECH 2021+ F-150 BIG MOUTH Ram Air Intake

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
PRODCUT

Specifications

  • Product Name: 2021+ F-150 BIG MOUTH Ram Air Intake
  • Compatibility: 13th gen F-150 models
  • Installation Time : Approximately 2 hours

Product Usage Instructions

Kit Contents:
Ensure you have received all the necessary components as listed in the table provided in the user manual before starting the installation.

Stock Components Removal:
Refer to online resources for best practices on removing the front bumper and top 4 AGS flaps to allow clearance for the BIG MOUTH intakes.

AGS Simulator Assembly:

  1. Follow the instructions to assemble the AGS Simulator ensuring proper alignment and secure fastening using provided bolts.
  2. Make sure both ears of the splined shaft face in the same direction.

AGS Simulator Testing:
After installation, reconnect the AGS motor, turn on your vehicle, and check if the AGS system operates smoothly without any interference.

BIG MOUTH Ram Air Installation:

  1. Align the BIG MOUTH ram air intakes with the drilled holes from underneath the cowl openings.
  2. Securely fasten the intakes using the supplied button head screws.

Final Adjustment:
Place the bumper on the vehicle without fully fastening it to visually inspect and align the BIG MOUTH intakes. Make necessary adjustments by drilling bigger holes in the shroud if needed. Add shims for leveling if required.

  • Please review this document before attempting installation.
  • You will need basic hand tools and about 2 hours of installation time.
  • Please review the table below and make sure you have received the kit contents.

Kit Contents (QUAD Kit)/Qty

  • M5 x 14mm Button Head Screw: 12
  • Drill Templates (A+B+C+D): 4
  • M5 x 25mm Cap Screw: 2
  • M3 x 60mm Cap Screw: 1
  • AGS Simulator Spline Shaft “D”: 1
  • AGS Simulator Spline Shaft “p”: 1

Kit Contents (DUAL Kit)/Qty

  • M5 x 14mm Button Head Screw: 8
  • Drill Templates (A+B ): 2
  • M5 x 25mm Cap Screw: 2
  • M3 x 60mm Cap Screw: 1
  • AGS Simulator Spline Shaft “D “: 1
  • AGS Simulator Spline Shaft “P”: 1

AGS Simulator Overview

Please take the supplied AGS Simulator assembly out of the hardware bag and inspect it for the indicators outlined below:

  • For 2021+ F-150 models, the AGS Simulator assembly should have three ridges on the “back side”. If it does not, refrain from removing your bumper and contact support@velossatech.com immediately.
  • Confirm that you have received a Driver Side (embossed with a “D”) and a Passenger Side (embossed with a “P”) bracket. Of the 2 holes available, use the hole furthest from the spline shaft for install (applies to both sides).

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-1

Stock Components Removal
Use Google or online forums to search for best practices when removing the front bumper.

Cowl Templates

After removal of the grille/cowl assembly, you will need to use the supplied templates to drill ¼” holes in the locations shown. (Dual kits only have two templates).

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-2

Stock Components Removal

Remove the top 4 AGS flaps to allow clearance for the BIG MOUTH intakes. You can flex these flaps at their center, and then bend them outward to unhook the engagement pegs. See below.

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-3

AGS Simulator
This assembly was engineered and tested to allow the AGS to continue to function, which will prevent a soft code from showing up on the dash for some 13th gen F-150 models.

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-4

AGS Simulator
Use Allen key to fasten the sandwich together, tighten until snug, do not over-torque.

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-5

AGS Simulator
Finalize the assembly by screwing the 5mm bolt into the ears, ensuring they bottom out, and go through the AGS peg holes as shown. (You can manually move the AGS to align the peg holes).

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-6

AGS Simulator Testing
Once the AGS Simulator install is complete, temporarily reinstall the bumper (no need to fully fasten yet), reconnect the AGS motor, turn your car on and allow the AGS system to perform its initiation cycle. If your flaps successfully open and close without interference, the install is successful and the AGS is fully functional. VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-
Intake-FIG-7

Assemble BIG MOUTH Ram Air
From underneath the cowl openings, align the BIG MOUTH ram air intakes with the holes drilled, and fasten with supplied button head screws. For dual kits, use the provided spacer on the lowest outer ear to avoid stressing the BIG MOUTH.

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-8

Finalize
You can adjust to the BIG MOUTHs to ensure they are level. Place the bumper on the vehicle however do not fasten it yet, inspect visually for alignment and level of your BIG MOUTH intakes. If you need more adjustment, go back and drill bigger holes in the shroud to allow play room, then tighten as needed. You may add shims between the cowl shroud and the BIG MOUTH fastening points to help with leveling for your particular vehicle.

VELOSSA-TECH-2021+ F-150-BIG-MOUTH-Ram-Air-Intake-
FIG-9

FAQ

  • Q: How do I know if the AGS Simulator installation is successful?
    • A: Reconnect the AGS motor, turn on the vehicle, and observe if the AGS system functions properly without any obstructions.
  • Q: Can I adjust the position of the BIG MOUTH intakes after installation?
    • A: Yes, you can make adjustments to ensure proper alignment by visually inspecting and adding shims for leveling between the cowl shroud and the intake fastening points.

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