VELOSSA TECH MINI-COOPER-BM-R2 Dual Big Mouth Ram Air Intake Snorkel Installation Guide

July 22, 2024
VELOSSA TECH

VELOSSA TECH MINI-COOPER-BM-R2 Dual Big Mouth Ram Air Intake Snorkel

Product Specifications:

  • Product: 2014-2024 Mini Cooper (F54/F55/F56/F60/JCW GP) BIG MOUTH Ram Air Intake
  • Installation Guide Included
  • Kit Contents: M4 x 20mm Cap Screw, Driver (D) Bracket, Passenger (P) Bracket, Assembled BIG MOUTH
  • Quantity: 4, 1, 1, 2 respectively
  • Installation Time: Approximately 2 hours

Product Usage Instructions

Stock Components Removal/Loosening:

  1. Research how to remove the bumper specific to your trim.
  2. After removing the bumper, take out two fasteners and loosen one fastener retaining the diagonal braces.
  3. The brace does not need to be removed completely, just pivot it forward for installation.

Big Mouth Installation:

  1. Identify the driver and passenger side ducts marked as D and P respectively.
  2. Use crash bar foam as support and place the passenger side duct on the corresponding diagonal brace.
  3. Repeat the same for the driver side duct, aligning them with their inlets carefully avoiding damage to radiator fins.

Tightening and Final Assembly:

  1. Ensure both ducts are aligned properly before fastening.
  2. Tighten in an alternating sequence to secure the installation.
  3. Review the assembly for any binding or preload on parts; readjust if needed.
  4. Reassemble the bumper following the removal process to complete the installation.

Frequently Asked Questions (FAQ):

  • Q: How do I know which side each ram air duct belongs to?
    A: Look for the marks on the ducts indicating D for driver and P for passenger.

  • Q: What should I do if I encounter resistance during tightening?
    A: Check for any misalignment or binding of parts. Loosen the fasteners and realign before retightening.

Kit Contents

Please review this document before attempting installation.
You will need basic hand tools and 2 hours of installation time

Kit Contents/Qty

  • M4 x 20mm Cap Screw 4
  • Driver (D) Bracket 1
  • Passenger (P) Bracket 1
  • Assembled BIG MOUTH 2

Stock Components Removal/Loosening

It is best to Google “how to remove bumper” for your particular trim. Once the bumper has been removed, you will need to remove two fasteners and loosen one of the fasteners that retain the diagonal braces (3 fasteners in total). The brace does not need to be removed; it only needs to pivot forward to facilitate the installation.

Big Mouth Installation

  1. Begin by recognizing which side each ram air duct belongs to: there is a mark on each duct that will either indicate “D” for driver or “P” for passenger. For the next step, it may help to prop the diagonal braces on the crash bar absorber foam. Take the passenger side duct and place it onto the corresponding
    diagonal brace. Repeat for the driver side. Line up the ducts with their corresponding inlets. Be careful with the radiator fins.

  2. Once positioned, use the supplied hardware and clamshells to fasten the duct to the crossbeam. The clamshells must be oriented with the “D” and “P” raised letters on them facing upwards. Position the clamshells with the curved face on the brace.
    Thread an M4 cap screw into each brass insert on the snorkel. Tighten the screws in an alternating sequence to prevent the clamshell from binding. Ensure the duct is properly oriented before fully tightening the screws. Repeat for the other side.
    Once the ducts are installed, reattach the diagonal braces to the crash bar and radiator support.

Final Assembly Review

Review the install and make sure nothing is binding or causing any preload on any parts, loosen and retighten if adjustment is necessary

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