truflo TIM Series Multi Function Paddle Wheel Flow Meter User Manual

truffle TIM Series Multi Function Paddle Wheel Flow Meter

Specifications

• Operating Voltage : 10-30VDC
• Current Consumption: 4-20mA
• Control Output: NPN
• Transmitter Communication: Totalizer Pulse Output, Flow Rate Pulse Output
• Flow Rate: GPM | LPM
• Fluid Accuracy: Varies based on model
• Response Frequency: Varies based on model
• Max Flow Rate : Varies based on model
• Min Flow Rate: Varies based on the model
• Operating Temperature: Varies based on model
• Protection Rating: Varies based on model

Product Usage Instructions

Safety Information
When using the TIM Series Multi-Function Paddle Wheel Flow Meter, ensure to follow safety guidelines:

• Hand tighten only, do not use tools.
• Wear appropriate Personal Protective Equipment (PPE) when handling.
• Be cautious with pressurized systems.

Installation
Follow these steps for correct installation of the flow meter:

1. Ensure O-rings are well lubricated before installation.
2. Position the flow meter correctly using the retention cap and not the display.
3. If sediment or air bubbles are present, follow the preferred installation guidelines.

Terminal Connections
Connect the terminals as follows:

• + 10-30VDC to Terminal 1
• OUT 2 (NPN) to Terminal 2
• – VDC to Terminal 3
• OUT 1 (NPN) to Terminal 4
• 4-20mA – to Terminal 5
• 4-20mA + to Terminal 6

Fittings and K-Factor
Refer to the provided table for Tee Fitting and Clamp-On saddle specifications based on sensor length and flow rates.

Read the user’s manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice.

Safety Information

• De-pressurize and vent system prior to installation or removal
• Confirm chemical compatibility before use
• DO NOT exceed maximum temperature or pressure specifications
• ALWAYS wear safety goggles or face-shield during installation and/or service
• DO NOT alter product construction

Warning | Caution | Danger
Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, injury, or death.

Note | Technical Notes
Highlights additional information or detailed procedure.

WARNING
Hand Tighten Only Over tightening may permanently damage product threads and lead to failure of the retaining nut.

Do Not Use Tools
Use of tools) may damage produced beyond repair and potentially void product warranty. Personal Protective Equipment (PPE) Always utilize the most appropriate PPE during installation and service of Truflo products.

Pressurized System Warning
Sensor may be under pressure. Take caution to vent system prior to installation or removal. Failure to do so may resultin equipment damage and/or serious injury.

General Information

Industry’s Most Accurate & Reliable Paddle Wheel Flow Meters

The TI Series insertion plastic paddle wheel flow meter has been engineered to provide long-term accurate flow measurement in tough industrial applications. The paddle wheel assembly consists of a engineered Tefzel® paddle and micro- polished zirconium ceramic rotor pin and bushings. High-performance Tefzel® and Zirconium materials have been selected due to their excellent chemical and wear resistant properties.

• ½” – 24″ Line Sizes
• Flow Rate | Total
• Pulse | 4 – 20mA | Voltage Outputs

New ShearPro® Design

• Contoured Flow Profile
• Reduced Turbulence = Increased Longevity
• 78% Less Drag than Old Flat Paddle Design*
• Ref: NASA “Shape Effects on Drag”

Tefzel® Paddle Wheel
Superior Chemical And Wear Resistance vs PVDF

Zirconium Ceramic Rotor | Bushings

• Up to 15x the Wear Resistance
• Integral Rotor Bushings Reduce Wear and Fatigue Stress

360° Shielded Rotor Design

• Eliminates Finger Spread
• No Lost Paddles

Installation

Very Important

• Lubricate O-rings with a viscous lubricant, compatible with the materials of construction.
• Using an alternating | twisting motion, carefully lower the sensor into the fitting. Do Not Force Fig 5
• Ensure tab | notch are parallel to flow direction | Fig-2

Hand-tighten the sensor cap. DO NOT use any tools on the sensor cap or the cap threads or fitting threads may be damaged. | Fig-5

Correct Sensor Position

Correct Sensor Position Setup

TI Series flow meters measure liquid media only. There should be no air bubbles and the pipe must always remain full. To ensure accurate flow measurement, the placement of the flow meters needs to adhere to specific parameters. This requires a straight run pipe with a minimum number of pipe diameters distance upstream and downstream of the flow sensor.

Installation Positions

1. Good if NO SEDIMENT present
2. Good if NO AIR BUBBLES present
3. Preferred installation if SEDIMENT* or AIR BUBBLES may be present

*Maximum % of solids: 10% with particle size not exceeding 0.5mm cross section or length

Terminal Connections

Fittings and K-Factor

Note : During system design the specifications of all components must be considered. | Non-Shock

Pressure vs. Temperature

Min/Max Flow Rates

Programming

Programming Frequency Pulse Relay Output

Programming Relay Output

Relay Option Outputs

Rotor Pin | Paddle Replacement

Warranty, Returns and Limitations

Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement.

Returns
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non- warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment.

Limitations
This warranty does not apply to products which:

1. are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above;
2. have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use;
3. have been modified or altered;
4. anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair;
5. have been involved in accidents or natural disasters; or
6. are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd

where:

1. there is evidence of a potentially hazardous material present with the product; or
2. the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd has dutifully requested disposition.

This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products.

ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND I NCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant tothe laws of the province of Ontario, Canada.

If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.

For additional product documentation and technical support visit:

• www.iconprocon.com
• e-mail: sales@iconprocon.com or
• support@iconprocon.com
• Ph : 905.469.9283

FAQ

What should I do if I encounter sediment or air bubbles during installation?
If sediment or air bubbles are present during installation, follow the preferred installation guidelines outlined in the manual for optimal performance.

Can I use tools to tighten the retention cap?
No, hand tighten using the retention cap as using tools may damage the flow meter

What type of Personal Protective Equipment (PPE) is recommended for handling the flow meter?
It is recommended to wear appropriate PPE such as gloves and eye protection when handling the flow meter.

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