Truflo TIM Series Multi Functional Paddle Wheel Flow Meter User Manual
- July 3, 2024
- truflo
Table of Contents
Truflo TIM Series Multi Functional Paddle Wheel Flow Meter
Specifications
- Operating Voltage
- Current Consumption
- Control Output
- Transmitter Communication
- Flow Rate GPM | LPM
- Fluid Accuracy
- Response Frequency
- Max Flow Rate
- Min Flow Rate
- Materials of Construction
- O-ring material
- Operating Temperature
- Protection Rating
- Approval *Optional
Product Information
The Multi-Function Paddle Wheel Flow Meter is designed to provide accurate
and reliable flow measurements. It features a Zirconium Ceramic Rotor and
Bushings for exceptional wear resistance and durability.
Safety Information
Before installation, ensure to de-pressurize and vent the system. Always
confirm chemical compatibility and do not exceed maximum temperature or
pressure specifications. Wear appropriate PPE during installation and service.
Installation Instructions
- Lubricate O-rings with a compatible viscous lubricant before installation.
- Carefully lower the sensor into the fitting using an alternating motion. Do not force.
- Ensure tab and notch are parallel to flow direction.
- Hand tighten the sensor cap without using any tools to avoid damage to threads.
Product Usage
Properly position the flow meter by following the alignment tab and fitting
notch. Ensure the sensor is securely in place and parallel to the flow
direction for accurate measurements.
FAQ
-
Q: What should I do if I encounter a pressurized system warning?
- A: Take caution to vent the system prior to installation or removal to avoid equipment damage or injury.
-
Q: Can I use tools during installation of the flow meter?
- A: Avoid using tools as it may cause irreparable damage to the product and void the warranty.
Truflo® — TIM Series
Multi-Function Paddle Wheel Flow Meter
Quick Start Manual
Read the user’s manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice.
Safety Information
- De-pressurize and vent system prior to installation or removal
- Confirm chemical compatibility before use
- DO NOT exceed maximum temperature or pressure specifications
- ALWAYS wear safety goggles or face-shield during installation and/or service
- DO NOT alter product construction
Warning | Caution | Danger
Indicates a potential hazard. Failure to follow all warnings may lead to
equipment damage, injury, or death.
Note | Technical Notes
Highlights additional information or detailed procedure.
Hand Tighten Only
Over tightening may permanently damage product threads and lead to failure of
the retaining nut.
Do Not Use Tools
Use of tool(s) may damage produced beyond repair and potentially void product
warranty.
Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during installation and service of
Truflo products.
Pressurized System Warning
Sensor may be under pressure. Take caution to vent system prior to
installation or removal. Failure to do so may result in equipment damage
and/or serious injury.
General Information
| General | Description |
|---|---|
| Operating Voltage | 10 – 30VDC |
| Current Consumption | 60mA max. |
| Control Output | NPN |
| Transmitter | 4-20mA |
| Communication | RS485* |
| Flow Rate GPM | LPM |
| Fluid | H2O |
| Accuracy | ± 0.5% of F.S. @25ºC |
| Response Frequency | 5K Hz |
| Max Flow Rate | 10m/s |
| Min Flow Rate | 0.1m/s |
| Materials of Construction | Rotor: ETFE Tefzel® |
| Rotor Bushings: Ceramic Sensor Body: PVC/PP/PVDF/316SS | |
| O-ring material | FPM |
| Operating Temperature | PVC < 60ºC |
| Protection Rating | NEMA 4X |
| Approval | CE |
Industry’s Most Accurate & Reliable Paddle Wheel Flow Meters
The TI Series insertion plastic paddle wheel flow meter has been engineered to
provide long-term accurate flow measurement in tough industrial applications.
The paddle wheel assembly consists of a engineered Tefzel® paddle and micro-
polished zirconium ceramic rotor pin and bushings.
High performance Tefzel® and Zirconium materials have been selected due to
their excellent chemical and wear resistant properties.
- ½” – 24” Line Sizes
- Flow Rate | Total
- Pulse | 4 – 20mA | Voltage Outputs
New ShearPro® Design
- Contoured Flow Profile
- Reduced Turbulence = Increased Longevity
- 78% Less Drag than Old Flat Paddle Design Ref: NASA “Shape Effects on Drag”
360º Shielded Rotor Design
- Eliminates Finger Spread
- No Lost Paddles
Installation
Very Important
- Lubricate O-rings with a viscous lubricant, compatible with the materials of construction.
- Using an alternating | twisting motion, carefully lower the sensor into the fitting. | Do Not Force | Fig 5
- Ensure tab | notch are parallel to flow direction | Fig-2
Hand tighten the sensor cap. DO NOT use any tools on the sensor cap or the cap threads or fitting threads may be damaged. | Fig-5
Correct Sensor Position
Correct Sensor Position Setup
TI Series flow meters measure liquid media only. There should be no air
bubbles and the pipe must always remain full. To ensure accurate flow
measurement, the placement of the flow meters needs to adhere to specific
parameters. This requires a straight run pipe with a minimum number of pipe
diameters distance upstream and downstream of the flow sensor.
Terminal Connections
M12 Connection (no Internal wiring required)
| Terminal | Description | Color |
|---|---|---|
| 1 | + 10-30 VDC | Brown |
| 2 | Totalizer Pulse Output NPN | White |
| 3 | – VDC | Blue |
| 4 | Flow Rate Pulse Output NPN | Black |
| 5 | 4-20mA + | Yellow |
| 6 | 4-20mA – | Grey |
Fittings and K-Factor
Pressure vs. Temperature
Note: During system design the specifications of all components must be
considered. | Non-Shock
Min/Max Flow Rates
Pipe Size (O.D.)| LPM | GPM| LPM | GPM
---|---|---
0.3m/s min.| 10m/s max
½” | DN15| 3.5 | 1.0| 120.0 | 32.0
¾” | DN20| 5.0 | 1.5| 170.0 | 45.0
1″ | DN25| 9.0 | 2.5| 300.0 | 79.0
1 ½” | DN40| 25.0 | 6.5| 850.0 | 225.0
2″ | DN50| 40.0 | 10.5| 1350.0 | 357.0
2 ½” | DN60| 60.0 | 16.0| 1850.0 | 357.0
3″ | DN80| 90.0 | 24.0| 2800.0 | 739.0
4″ | DN100| 125.0 | 33.0| 4350.0 | 1149.0
6″ | DN150| 230.0 | 60.0| 7590.0 | 1997.0
8″ | DN200| 315.0 | 82.0| 10395.0 | 2735.0
Programming
Programming Frequency Pulse Relay Output
Programming Relay Output
Relay Option Outputs
| ALt No. | Description |
|---|---|
| ALt = 0 | CV > SV — ▶ ON: CV < SV – Hys — ▶ OFF ‘Normally Closed |
Relay’
ALt = 1| CV < SV — ▶ ON: CV > SV + Hys — ▶ OFF ‘Normally Open
Relay’
ALt = 2| SV + Hys > CV > SV – Hys — ▶ ON: CV > SV + Hys or CV < SV –
HyS — ▶ OFF
ALt = 3| SV + Hys > CV > SV – Hys — ▶ OFF: CV > SV + Hys or CV < SV
– HyS — ▶ ON
Hys = Hysteresis — Acts like a buffer ± around pulse output (measured in GPM)
CV: Current Value = Flow Rate | SV = Selected or Programmed Value
Rotor Pin | Paddle Replacement
Warranty, Returns and Limitations
Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products
that such products will be free from defects in material and workmanship under
normal use and service in accordance with instructions furnished by Icon
Process Controls Ltd for a period of one year from the date of sale of such
products. Icon Process Controls Ltd obligation under this warranty is solely
and exclusively limited to the repair or replacement, at Icon Process Controls
Ltd option, of the products or components, which Icon Process Controls Ltd
examination determines to its satisfaction to be defective in material or
workmanship within the warranty period. Icon Process Controls Ltd must be
notified pursuant to the instructions below of any claim under this warranty
within thirty (30) days of any claimed lack of conformity of the product. Any
product repaired under this warranty will be warranted only for the remainder
of the original warranty period. Any product provided as a replacement under
this warranty will be warranted for the one year from the date of replacement.
Returns
Products cannot be returned to Icon Process Controls Ltd without prior
authorization. To return a product that is thought to be defective, go to
www.iconprocon.com, and submit a customer return
(MRA) request form and follow the instructions therein. All warranty and non-
warranty product returns to Icon Process Controls Ltd must be shipped prepaid
and insured. Icon Process Controls Ltd will not be responsible for any
products lost or damaged in shipment.
Limitations
This warranty does not apply to products which: 1) are beyond the warranty
period or are products for which the original purchaser does not follow the
warranty procedures outlined above; 2) have been subjected to electrical,
mechanical or chemical damage due to improper, accidental or negligent use; 3)
have been modified or altered; 4) anyone other than service personnel
authorized by Icon Process Controls Ltd have attempted to repair; 5) have been
involved in accidents or natural disasters; or
6) are damaged during return shipment to Icon Process Controls Ltd reserves
the right to unilaterally waive this warranty and dispose of any product
returned to Icon Process Controls Ltd where: 1) there is evidence of a
potentially hazardous material present with the product; or 2) the product has
remained unclaimed at Icon Process Controls Ltd for more than 30 days after
Icon Process Controls Ltd has dutifully requested disposition. This warranty
contains the sole express warranty made by Icon Process Controls Ltd in
connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND I NCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada.
If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.
For additional product documentation and technical support visit: www.iconprocon.com | e-mail: sales@iconprocon.com or support@iconprocon.com | Ph: 905.469.9283
Phone: 905.469.9283- Sales: sales@iconprocon.com
- Support: support@iconprocon.com