Corbin Russwin ML20600 Mortise Lockset Installation Guide

July 16, 2024
Corbin Russwin

Corbin Russwin ML20600 Mortise Lockset

Product Information

Specifications:

  • Model : ML20600 Series Mortise Lock
  • Part Number : 743F312 26D
  • Description: Esc SA, M812 – Mortise No Cyl/ No TP Function (ML20607)
  • Security Level : Level I
  • Endurance: Level IV
  • Standby Power: Level I

Product Usage Instructions

Installation:

Attention Installer, please follow these steps carefully to ensure proper installation:

  1. Ensure accurate door preparation for proper functioning and security.
  2. Avoid ED misalignment to prevent premature wear and maintain security.
  3. Handle electrostatic-sensitive devices with caution.
  4. For fire-rated doors, use only alkaline batteries.
  5. Consult with a code specialist for fire-rated openings.

Maintenance:

To maintain the lock’s performance:

  • Regularly check for any signs of wear or misalignment.
  • Keep the lock mechanism clean and lubricated as per manufacturer recommendations.

FAQ

  • Q: Can I use rechargeable batteries with this lock?
    • A: No, only alkaline batteries should be used to comply with fire-listed doors.
  • Q: How do I know if the lock is properly installed?
    • A: Ensure the door preparation is accurate, there is no ED misalignment, and the lock functions smoothly without any issues.

Attention Installer

Please read these instructions carefully to prevent missing important steps. Please Note: Improper installations may result in damage to the lock and void the factory warranty. Important: The accuracy of the door preparation is critical for proper functioning and security of this lock. Misalignment can cause premature wear and a lessening of security.

WARNING

This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.

For Technical Assistance call Corbin Russwin at 1-800-810-WIRE (9473)

Copyright © 2017 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

For Technical Assistance call Corbin Russwin at 1-800-810-WIRE (9473)

Warning

Warning: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Note : This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following  measures:

  • Reorient or relocate the receiving antenna
  • Increase the separation between the equipment and the receiver
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
  • Consult the dealer or an experienced technician for help

Contains FCC ID: U4A-SCSEHF
Contains IC: 6982A-SCSEHF

The term “IC:” before the radio certification number only signifies that Industry Canada’s technical specifications were met. This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Any retrofit or other field modification to a fire-rated opening can potentially impact the fire rating of the opening, and Corbin Russwin® makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire-rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.

Observe precautions for handling electrostatic-sensitive devices.

Warning: To comply with “Fire Listed” doors, only alkaline batteries must be used.

General Description

The Corbin Russwin Access 600™ TCRNE1 Series mortise lock is designed to interface with existing Wiegand Electronic Access Control (EAC) panels. The reader requires 12 or 24 VDC for power and is compatible with HID iCLASS SE® 13.56 MHz technology. The Access 600 technology is designed around Corbin Russwin’s Grade 1 hardware. The mortise lock comes with complete door monitoring, which is all integrated inside the lockbody and is available in 12VDC or 24VDC. The Access 600 reader provides visual (LED) and audible indication of lock state (locked/unlocked). Weatherseal gaskets are also included for outdoor applications.

Features

  • Latch – Stainless Steel (Easily field reversible without disassembling lock body)
  • Deadbolt – Stainless Steel
  • Auxiliary Latch – Stainless steel, non-handed
  • Door Thickness – 1-3/4” Standard; Can be furnished for other door thicknesses upon request. Consult factory.
  • Case – 12 gauge heavy-duty wrought steel
  • The outside lever controlled by the reader or key retracts the latch
  • The inside lever produces a REX (request to exit) signal and retracts the latch and deadbolt
  • Fail-Safe or Fail-Secure Operation
  • UL fire listed
  • McKinney QC12 Hinge with ElectroLynx® plug and play

Supported credentials:

  • iCLASS®
  • iCLASS SE® (SIO-enabled)
  • iCLASS® Seos®
  • HID SIO on MIFARE® Classic
  • HID SIO on MIFARE DESFire® EV1
  • NFC-enabled mobile phones

Regulatory Specifications

Destructive Attack Level I
Line Security Level I
Endurance Level IV
Standby Power Level I

12VDC System

  • Reader Draw = 150mA
  • Actuator Draw = 400mA inrush / 15mA continuous @12VDC / 24VDC
  • Total System Draw = 550mA
  • UL 294 Access Control Performance Ratings:

24VDC System

  • Reader Draw = 150mA

  • Actuator Draw = 400mA inrush / 15mA continuous@12VDC / 24VDC

  • Total System Draw = 550mA

  • UL294 6th Edition (Access Control System Units)

  • This product meets the requirements of CAN/ULC-S319-05 Equipment Class I

  • ANSI/BHMA A156.25 Listed Grade 1 Compliant

Wiring methods shall be in accordance with the National Electrical Code (ANSI/NFPA70), CSA 22.1, Canadian Electrical Code (CEC), Part I, Safety Standard for Electrical Installations, local codes, and the authorities having jurisdiction.

Product Illustration

Item Part Number Description Req.
1 743F312 26D Esc SA, M812 – Mortise No Cyl/ No TP Function (ML20607) 1
743F322 26D Esc SA, M812 – Mortise Cyl/ No TP Function (ML20606)
743F332 26D Esc SA, M812 – Mortise Cyl/ with TP Function (ML20608)
743F342 26D Esc SA, M812 – Mortise No Cyl/ with TP Function (ML20609)
2 744F859 Controller (M812) 1
3 816F008 [handing]* ML20606/ML20607 Fail Safe (SAF) 1
816F018 [handing]* ML20606/ML20607 Fail Secure (SEC)
816F028 [handing]* ML20608/ML20609 Fail Safe (SAF
816F038 [handing]* ML20608/ML20609 Fail Safe (SAF)

Wiring Diagrams

Diagram on the following page

Product 8 PIN CONNECTOR 4 PIN CONNECTOR
1-Black 2-Red 3-White
1-Violet 2-Gray 3-Pink

ACCESS CONTROL DEVICES: Harmony H2 Mortise, ElectroLynx wire Color / Function assignments
Corbin Russwin Access 600 Mortise| 12/24VDC

(Reader)

| WIE- GAND| WIE- GAND| RX| RX| EGND| LED| 12/24 VDC (LOCK RELAY)| DPS (NC)| DPS (COM)
NEG| POS| DATA_1| DATA_0| NO| COM| REF.

*DIA- GRAMS

| REF.

*DIA- GRAMS

| NEG| POS| DPS| DPS
Cylindrical/Exits| NEG| POS| DATA_1| DATA_0| NO| COM| NEG| POS| –| –

If your lock is configured with End of Line Resistors, reference instruction sheet FM406 for the wiring of RX & DPS outputs.

Reader LED Configuration

The Access 600 series reader can be configured for (3) modes of LED operation. Call 1-800-810-WIRE for details.

Mode 1:

  • Red LED ‘ON’ when powered.
  • Presenting a valid credential will cause the LED to ‘FLICKER’ green and return to red state.

Mode 2:

  • Green LED “ON” when powered.
  • (No Flicker) after presenting valid credentials.
    Note: LED wire must be connected to the circuit GROUND of the system’s power supply.

Mode 3:

  • EAC Panel controls LED operation.
    • Note: Control of LED is a function of the EAC panel equipment (i.e. relay) to toggle between green and red.
    • Note : When the LED wire is tied directly into the EAC panel relay, no AC signals should be applied on the wire -door reader performance will be impacted.
      Wire from EAC panel to door must be shielded with drain terminated at EAC panel controller

Wire Gauge Charts

Total One-Way Length of

Wire Run (ft)

| Load Current @ 12VDC
---|---
1/4A| 1/2A| 3/4A| 1A| 1-1/4A| 1-1/2A| 2A| 3A
100| 20| 18| 16| 14| 14| 12| 12| 10
150| 18| 16| 14| 12| 12| 12| 10| —
200| 16| 14| 12| 12| 10| 10| —| —
250| 16| 14| 12| 10| 10| 10| —| —
300| 16| 12| 12| 10| 10| —| —| —
400| 14| 12| 10| —| —| —| —| —
500| 14| 10| 10| —| —| —| —| —
750| 12| 10| —| —| —| —| —| —
1,000| 10| —| —| —| —| —| —| —
1,500| 10| —| —| —| —| —| —| —
Total One-Way Length of

Wire Run (ft)

| Load Current @ 24VDC
---|---
1/4A| 1/2A| 3/4A| 1A| 1-1/4A| 1-1/2A| 2A| 3A
100| 24| 20| 18| 18| 16| 16| 14| 12
150| 22| 18| 16| 16| 14| 14| 12| 10
200| 20| 18| 16| 14| 14| 12| 12| 10
250| 18| 16| 14| 14| 12| 12| 12| 10
300| 18| 16| 14| 12| 12| 12| 10| —
400| 18| 14| 12| 12| 10| 10| —| —
500| 16| 14| 12| 10| 10| —| —| —
750| 14| 12| 10| 10| —| —| —| —
1,000| 14| 10| 10| —| —| —| —| —
1,500| 12| 10| —| —| —| —| —| —

Typical ML20600 x M812 Series Lock Application Diagram (12/24VDC Lock)

Standard Application Shown – For Alternative Applications Contact 1-800-810-WIRE (9473)

Reader Electronics Require 12 or 24VDC UL294 Listed, Power Limited Power Supply (or UL603)

12/24VDC System

  • Reader Draw = 150mA @12 or 24VDC
  • Actuator Draw = 15mA Continuous (400mA Inrush)
  • Total System Draw = 550mA

IMPORTANT: Pin 7 must be tied to the ground in the access control panel.

Failure to follow proper ESD-safe grounding procedures could lead to equipment failure.

NOTE:

If your lock is configured with End of Line Resistors, reference instruction sheet FM406 for the wiring of RX & DPS outputs.

Installation Instructions

Verify the Hand and Bevel of the door.

Illustrations shown are as viewed from the outside or secure side of opening.

Prep the door according to the supplied door marker (FM293).

For door manufacture templates visit www.corbinrusswin.com and reference template # T31070.

Handing of Lock Body:

If necessary re-hand latch and move the RED locking screw from the side of the lock body to the side of the lock body to be locked:

a. Push in the latch while gently pushing on the catch plate with a screwdriver (Fig. 3a).
b. Release the latch and remove it from the lock body.
c. Turn over the latch and re-install in the lock body; Be sure the anti- friction latch tail hooks into a front (Fig. 3c).
d. Hold the screwdriver behind tail socket while pushing in the latch. Push latch until ‘click’ is heard (Fig. 3b). Note: Pull on the latch to make sure it is secure.
e. Rotate the lock front to match the bevel of door by inserting the screwdriver into the lock mounting holes and twisting (Fig. 3d).

*Configuring the Fail Safe/Fail Secure and RX DIP switch settings:**

Please note that the lock must be electrically cycled once in order for setting changes to take effect.

RX output is only configurable for locks with end-of-line resistance monitoring. The default is normally open.

Install Lock Body into Door:

a. Feed wires through 1-5/16” diameter hole on INSIDE of the door while installing lock bod y (Fig. 5a).
b. Pull wires through the hole while inserting lock body. DO NOT push wires back into the cylinder hole (Fig. 5b).

Important: Door must remain open during installation. Use door stop.
c. Install, but do not tighten two #12 x 1” combination screws through lock body (Fig. 5a).

Install the Outside Escutcheon and Inside Mounting Plate

NOTE: Feed mortise connectors through the corresponding hole on the mounting plate.
a. Attach the mounting plate using (2) 8-32 x 2″ Phillips flat head undercut screws in the upper right and middle left positions of the mounting plate.

Install Cylinder:

a. Thread cylinder into lock body (Fig. 7a).
Note: Make sure the cylinder is oriented correctly (Fig. 7a1).
b. Tighten cylinder clamp using 7/64” allen wrench provide (Fig. 7b and 7b1).
c. Turn the key to make sure that the lock functions correctly (latch, deadbolt, and key).

8A. Install Mounting Screws:

a. Install 2 surface mount (#8-32 x 3/8” combination screws) into pre- drilled 1/8” diameter holes (Fig. 8).

8B. Install Gasket (if necessary):
Remember to install the inside gasket when installing in an outdoor application.

The gasket fits snugly around the plate at top and sides, leaving room for the hole at the bottom.

Remove the backing and place the gasket on the door (Fig. 8).

Installing Controller

Please follow these steps prior to installing the inside escutcheon to prevent any damage caused by pinching wires:

a. Feed controller harness earth ground into and around behind rim of large upper hole of the mounting plate (Fig. 9a, b).

Connect ElectroLynx®

a. Connect P5 (7 Pin Connector) from reader board to J5 on interior escutcheon PCB assembly (Fig. 9b).
b. Connect ElectroLynx harness (4 and 8-pin) from door harness to ElectroLynx harness on interior PCB assembly (Fig. 9a-c). NOTES: Neatly fold the wires into the remaining space to prevent pinching wires when mounting the escutcheon.
Do not tuck extra mortise lock body wires back inside the lock body cylinder hole.
Connectors go on only one way.
Do not offset the connector and be sure they are completely seated.

PCB Layout – Wire Assignments – ElectroLynx Assembly (Molex)

J2| | J1
1-Violet Lock Neg

(Solenoid, neg)

| 3-Pink

DPS (NC)

| 1- Black

PWR NEG

| 3-White

DATA 1

| 5-Orange

RX (NO)

| 7-Brown

EGND

2-Gray Lock Pos

(Solenoid, pos)

| 4-Tan

DPS (COM)

| 2-Red

PWR POS

| 4-Green

DATA 0

| 6-Blue

RX (COM)

| 8-Yellow

LED

PCB Layout – Wire Assignments – ElectroLynx Assembly (Molex)

Install Controller

Once wires are arranged, position the controller at a rotated angle against the door, under earth ground wire.

a. Press piece against the door while turning clockwise (Fig. 11a).
b. Twist into place, perpendicular with the door (Fig. 11a, b).
c. Position two-wire green/yellow ground wire ring terminal over hole for top left screw (Fig. 11b, c).
d. Position green/yellow reader harness earth ground on top of two-wire ground ring and thread both with (1) 8-32 x 3/8” Phillips flat head undercut combo screw (Fig. 11c).

IMPORTANT: Note the orientation of ground ring terminals in Fig. 11B-D. e. Tighten securely.

Connector Attachment (Controller)
a. Connect P3 (2-pin connector) from the lock body to J3 on the module (Fig. 12).
b. Connect P4 (6-pin connector) from the lock body to J4 on the module (Fig. 12).

Inside Escutcheon Assembly:

a. Tighten the inside escutcheon securely to the mounting plate with the Phillips flat-head machine screws provided.
Use the 8-32 x 5/8” for the top of the escutcheon and the 8-32 x 1/4” screws for the bottom of the escutcheon located under the turn lever. Remember the inside gasket must be used when installing in an outdoor application.
b. Be sure the turn assembly is functional and, if equipped with a deadbolt, that the deadbolt functions properly.

14a. Install Standard Lever Trim. Refer to next section (14b) on following pages for Muséo Trim:

STEP 6

Notes:

  • Unthread Adjustment Bolt approximately four turns for a good starting point (After being fully tightened)
  • Make sure the O/S lever is fully inserted into the adapter plate before aligning the adjustment bolt.

14b. Install Muséo Trim:

14c. Install Armored Front:

a. Tighten (2) screws through lock body.
b. Attach armored front with two #8-32 x ¼” screws (Fig. 14).

Operational Check

Mechanical Operational Check

Before closing door, test lock cylinder and inside lever function:

a. Insert key into cylinder and rotate.
b. Check to make sure that the key retracts the latch. The key should rotate freely.
c. Check to make sure that the inside lever retracts the latch.
d. Close the door. Ensure that the latch fully extends into the strike and does not bind.

Electrical Operational Check

Once electrical wiring has been completed follow these steps:
a. Turn the power “ON” at the EAC panel.
b. Verify reader LED is “ON” (red or green depending on reader configuration.
Refer to reader LED configuration).
c. Present proximity credentials and verify LED and sounder activity.
d. Verify that a valid card read at the EAC Panel.
e. Verify system operation so that when a credential is presented credential to the reader, the door unlocks.

Wiegand Test Unit

The ASSA ABLOY Wiegand Test Unit verifies your installation in the field. The test unit checks for proper wiring, card reader data integrity, lock functionality including lock/unlock, door position status, and request-to-exit (REX) status. In addition, this tool provides product demonstration abilities to highlight the product’s features and capabilities.

Feature WT1 WT2
12 or 24VDC solenoid lock voltage adjustable X X
Operates as Fail Safe or Fail Secure X X

“Learn” mode allows testing of specific cards without programming at the panel level|

X

|

X

Card reader data integrity is validated at test unit| X| X
Works with SE LP10| X| X
Displays detailed Wiegand data, including hexadecimal string and total bits received| | X
Displays measured end-of-line resistor values (if applicable)| | X

ASSA ABLOY is the global leader in door-opening solutions, dedicated to satisfying end-user needs for security, safety and convenience Russwin
225 Episcopal Road Berlin, CT 06037
Phone: 800-543-3658
Fax: 800-447-6714
corbinrusswin.com

Copyright © 2017 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.
Patent pending and/or patent – www.assaabloydss.com/patents.

References

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