ICON Truflo PPT Series Digital LED Pressure Transmitter Switch User Manual

July 15, 2024
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ICON Truflo PPT Series Digital LED Pressure Transmitter Switch

Safety Information

  • De-pressurize and vent system prior to installation or removal
  • Confirm chemical compatibility before use
  • DO NOT exceed maximum temperature or pressure specifications
  • ALWAYS wear safety goggles or face-shield during installation and service
  • DO NOT alter product construction

Warning | Caution | Danger
Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, injury, or death.

Installation Instructions
Do not tighten by grasping the case of the transmitter as this may cause damage. Always pressure test connections for leaks with water prior to use on chemical service. The user shall ensure that the correct transmitter pressure range and the correct materials of construction are selected.

Note | Technical Notes
Highlights additional information or detailed procedure.

WARNING

Please ensure that the Instruments are not to be subject to water hammer or pressure spikes! Always Pressure Test System with H2O Prior to Initial Start- Up Before Before installation be certain the appropriate instrument has been selected considering operating pressure, full scale pressure, wetted material requirements, media compatibility, operating temperature, vibration, pulsation, desired accuracy and any other instrument component related to the service application including the potential need for protective attachments and/ or special installation requirements. Failure to do so could result in equipment damage, failure and/or personal injury. Ensure only qualified personnel personnel are permitted to install and maintain this instrument.

Pressurize System Warning
Sensor may be under pressure, take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury. Please Ensure Full Pipe PPT Series can be installed in a horizontal or vertical direction.

Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during installation and service of Truflo products.

Pressurized System Warning
Sensor may be under pressure. Take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and serious injury.

Digital LED Pressure Transmitter | Switch

Technical Specifications

Sensor Diaphragm| Ceramic (AL2O3 96%) | SS316L
---|---
Measured Fluids| H2O | Liquid Chemicals | Gases
Storage Temperature| -4 – 176ºF | -20 – 80ºC
Accuracy| Ceramic : ± 1.0% of FS @ 25ºC Max. | SS316L : ± 0.3% of FS @ 25ºC Max.
Repeatability| Ceramic : ≤± 1.0% FS Max. | SS316L : ≤± 0.3% FS Max.
Operating Voltage| 10-30VDC
Current Consumption| 60mA max.
Pressure Unit| Psi | Bar | KPa | Kg/cm2
Display| 0-9999 | Green | Red
Transmitter Output| 4-20mA | 0-10V*
Relay Outputs| 2 X (5A) Relays or 2 PNP | 2 NPN
Current Output| 150mA Max.
Communication| Modbus RTU | ASCII
Thermal Drift| Ceramic : ± 0.1% FS/ºC | SS316L : ± 0.05% FS/ºC
Materials| PP | PVDF | SS316L
Process Connection| 1/4″ – 1/2″ MNPT | 1/2″ FNPT
Operating Temperature| -40 – 120oC
Protection Class| IP67 | NEMA 4X
Approval| cCSAus | cULus | CE | RoHS

Legend

  • CV – Current Value
  • R1 – Relay 1
  • R2 – Relay 2
  • AL1 – Alarm 1
  • AL2 – Alarm 2
  • H – Hysterisis

Display

Alarm Status| Alarm OFF| Alarm 1 | Alarm 2 ON
---|---|---
Home Screen| Green| Red

Display Navigation

Transmitter Range Settings

Programming

Alarm Settings

Alarm Mode

Communication Settings

Address of Data

Mode Description
ALt.0 No Alarm

ALt.1

| R1 ON

(AL1-H) AL1

| R2 ON

AL2 (AL2+H)

CV > (AL1)        R1/AL1        ; CV < (AL1 – H)       R1/AL1| CV < (AL2) R2/AL2       ; CV > (AL2+H)      R2/AL2 OFF


ALt.2

| R1 ON

(AL1-H)  AL1

| R2 ON

AL2 (AL2+H)

CV < (AL1 – H)       R1/AL1        ; CV > AL1       R1/AL1| CV > (AL2 + H) R2/AL2  CV < AL2       R2/AL2


ALt.3

| R1

(AL1-H)  AL1

| R2 ON

(AL2-H)  AL2

CV > AL1       R1/AL1         ; CV < (AL1 – H)       R1/AL1| CV > AL2 R2/AL2         ; CV < (AL2 – H)      R2/AL2


ALt.4

| R1


(AL1-H) AL1

| R2 ON


(AL2-H) AL2

CV > (AL1)        R1/AL1        ; CV < (AL1 – H)       R1/AL1| CV > AL2 R2/AL2         CV < (AL2 – H)      R2/AL2


ALt.5

| R1


(AL1-H) AL1

| R2 ON

AL 2 (AL2+H)

CV > (AL1)        R1      / AL1        ; CV < (AL1 – H)      R1        / AL1| CV < AL2      R2       / AL2           CV > (AL2 + H)      R2        /AL2


ALt.6

| R1 ON

(AL1-H)  AL1

| R2 ON

AL2 (AL2+H)

CV < (AL1 – H)       R1      / AL1         ; CV > AL1       R1        / AL1| CV > (AL2 + H)      R2      / AL2         ; CV < AL2       R2        /AL2

  • Alarm Output Status (Output Status): 00 05H [0000 0000] bit.0=1 : R1 ON | bit.1=1 : R2 ON
  • Display Error Correction : 00 07H is the address of CV bias
  • Ex: CV = 4.98 to be corrected to 5.00, the data of 00 07H must be written 2

Temperature | Pressure Graphs | Non-Shock

Note : The Pressure/Temperature graphs are specifically for the Truflo® PPT Pressure Transmitter. During system design the specifications of all components must be considered.

Wiring Diagram

Address Description Read/ Write
00 00H CV : Current Pressure Value R
00 01H CV : Current Pressure Value R
00 02H AL1 : AL1 Alarm Preset Value R/W
00 03H AL2 : AL2 Alarm Preset Value R/W
00 04H HYS : Alarm Hysterisis R/W
00 05H Output Status R
00 06H Zero Point Reset R/W
00 07H Display Correction R/W
00 08H Lck : Lock R/W
00 09H Ut : Pressure Unit Selection R/W
Address Description Read/ Write
--- --- ---
00 0AH ALt : Alarm Mode Selection R/W
00 0BH dn : Alarm Delay Mode Selection R/W
00 0CH dt : Delay Time Setting R/W
00 0DH dP : Decimal Point Selection R/W
00 0EH rt : Response Speed Setting R/W
00 0FH
00 10H Peak : High Pressure Hold Value R
00 11H Val : Low Pressure Hold Value R
00 12H Peak Value Reset : bit.0 = 1 R/W
00 13H Val Value reset : bit.0 = 1 R/W

Dimensions (mm)

Warranty, Returns and Limitations

Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement.

Returns
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment.

Limitations
This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material present with the product; or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty. For additional product documentation and technical support visit: www.iconprocon.com
e-mail:sales@iconprocon.com or
support@iconprocon.com
Ph: 905.469.9283

Documents / Resources

| ICON Truflo PPT Series Digital LED Pressure Transmitter Switch [pdf] User Manual
PPT, SS316L, PP, PVDF, Truflo PPT Series Digital LED Pressure Transmitter Switch, Truflo PPT Series, Digital LED Pressure Transmitter Switch, LED Pressure Transmitter Switch, Pressure Transmitter Switch, Transmitter Switch, Switch
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